The invention belongs to the technical field of battery recycling, and specifically relates to a method and application for the safe recycling of waste pole pieces of lithium ion batteries.
During a production process of lithium-ion batteries, a certain amount of waste pole pieces will be generated in the pole pieces production procedure. In the case of large-scale production of lithium-ion batteries, a large number of waste pole pieces will be produced. Waste pole pieces contain a lot of metal elements such as nickel, cobalt, manganese, lithium, etc. And they will pollute the environment if not recycled.
The traditional process of waste pole piece recovery is to crush the pole piece, which is then separated and sorted into aluminum slags and battery powder. The aluminum slag will be washed with acid, and separated again to obtain metal aluminum. Since the aluminum slag will have residual acid and moisture after washing, the separated aluminum slag will react with the residual acid and water, releasing hydrogen and generating heat. Hence the aluminum slag has the risk of burning and explosion when stored. At the same time, the battery powder obtained by separation and sorting contains residual metal aluminum. In a following acid leaching process, the residual metal aluminum will react with the acid to release hydrogen, exposing the acid leaching process under a risk of burning and explosion. The traditional production process has obvious limitations.
The present invention aims to solve at least one of the technical problems existing in the above-mentioned prior art. For this reason, the present invention proposes a method and application for a safe recovery of waste pole pieces of lithium ion batteries. The method comprises steps of washing an aluminum slag with a saturated calcium hydroxide solution which then neutralizes the residual acid generated during the aluminum slag production process, so as to prevent hydrogen releasing and heat generation caused by a reaction between the aluminum slag and the residual acid, ensuring a storage safety.
In order to achieve the above objectives, the present invention comprises the following technical solutions:
A method for a safe recovery of a waste anode piece of lithium ion batteries comprises the following steps:
Preferably, in step (2), the following steps are further included: filtering the battery powder and washing a resulting filter residue to obtain an anode powder B; mixing the anode powder A and the anode powder B, and then soaking and stirring a resulting mixture in an aluminum-dissolving solution, filtrating and washing a resulting residue to obtain an anode powder.
More preferably, the aluminum-dissolving solution is at least one selected from the group consisting of sodium hydroxide solution, potassium hydroxide solution and calcium hydroxide solution.
In a traditional process without a step of removing the residual aluminum from a battery powder, the residual aluminum and the battery powder directly enter an acid leaching process. In an actual production, in order to make the battery powder have a better dissolving effect, the acid leaching process performs with a high-concentration strong acid under a heating condition. During the leaching, the residual aluminum will react quickly with the leaching solution (high concentration strong acid), which then causes a large amount of hydrogen to fast accumulate in the leaching tank and reach an explosive concentration, making the leaching tank a safety risk of explosion.
The aluminum-dissolving solution is to dissolve the residual aluminum in the battery powder to prevent it from releasing hydrogen during the leaching process, so as to avoid burning or explosion. Although the operation of dissolving aluminum with alkali in the present invention releases hydrogen as well as the traditional leaching process, in the step of dissolving aluminum with alkali of the present invention the aluminum dissolution can be controlled to proceed slowly by reducing the concentration of the aluminum-dissolving solution, lowering the temperature or adjusting other conditions, thereby slowing down a hydrogen release and offering the hydrogen enough time and space to escape so that the hydrogen content will not reach an explosive concentration. The process will be intrinsically safe.
More preferably, a volume concentration of the aluminum-dissolving solution is 0.003-2 mol/L.
More preferably, the aluminum-dissolving solution has a temperature of 15-45° C.
Preferably, in step (1), the sieving is carried out with a screen with an aperture of 0.1-0.5 mm.
Preferably, in step (2), the acid is one of sulfuric acid, hydrochloric acid or nitric acid.
The purpose of the operation of washing the crushed aluminum slag with the acid solution is to slightly corrode the surface of the metal aluminum with acid. Battery powder is attached to the surface of an aluminum foils in an anode piece, and after removing the battery powder, the aluminum foils are recovered as aluminum slag. To slightly corroding the aluminum surface can ensure the battery powder attached fall off and separate. The reaction process is: 2Al+6H+=2Al3++3H2↑.
Preferably, in step (2), the solid-to-liquid ratio of the crushed aluminum slag to the acid solution is 1: (0.3-5) kg/L.
Preferably, in step (2), a concentration of the acid solution is 0.1-2 mol/L.
Preferably, in step (2), the stirring speed is 60-1000 r/min.
Preferably, in step (2), the mixing time is 0.5-60 min.
Preferably, in step (2), the reaction time is 10-30 min.
The purpose of adding the saturated calcium hydroxide solution is: after the aluminum slag is washed with acid (or even further washed with water after the acid), there will be residual acid on the surface of the aluminum slag (the further washing with water after the acid can only reduce the residual acid concentration rather than removing the residual acid completely), the residual acid will continue to react with the aluminum slag, and the reaction formula is: 2Al+6H+=2Al3++3H2↑. The reaction process releases hydrogen and generates heat at the same time. The obtained aluminum slag will be packaged and stored in large bags and during the process of packaging and storing, hydrogen will be released and heat is accumulated, which may cause the hydrogen to be ignited or even exploded.
By washing with saturated calcium hydroxide solution (or saturated calcium hydroxide solution rinsing), the residual acid on the aluminum slag reacts with the saturated calcium hydroxide solution, and the reaction formula is OH−+H+=H2O. The residual acid on the aluminum slag formed during the production process is neutralized to avoid a reaction between the aluminum slag and the residual acid, thereby the release of hydrogen and heat generation are prohibited to avoid combustion and explosion, and ensure the safety of the storage process.
After rinsing with the saturated calcium hydroxide solution, there will be residual alkali on the surface of the aluminum slag. Because the saturated calcium hydroxide solution can react with carbon dioxide in the air, the residual alkali will be consumed while forming calcium carbonate at the same time. The generated calcium carbonate will coat the surface of the aluminum slag and prevent a further reaction between the aluminum slag and water. 2Al+6H2O=2Al(OH)3+3H2.
Preferably, in step (3), the washing with water is carried out for 0.5-5 min, and the washing with the explosion suppressant is carried out for 0.5-5 min.
Preferably, in step (3), the pressure of the packing and compressing is 5-30 MPa.
Preferably, in step (4), the positive electrode plate or the negative electrode plate is a hollow circulating liquid-cooled metal plate; the metal is one of copper, silver, gold, copper-plated gold, or copper-plated silver.
Preferably, in step (4), the current is 80-500 A, and the test time is 0.5-5 s.
The composition of the aluminum slag block is metallic aluminum, and the shape is a metal block formed by sieving aluminum slag (aluminum foil with a particle size greater than 0.1-0.5 mm) and then being melted by a strong current at a high temperature.
Compared with the prior art, the beneficial effects of the present invention are as follows:
Hereinafter, the concept of the present invention and the technical effects produced by it will be described clearly and completely with reference to the embodiments, so as to fully understand the purpose, features and effects of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of them. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative work belong to the scope of protection of the present invention.
The method for a recovery of a waste anode piece of lithium-ion batteries in this embodiment comprises the following specific steps:
The method for a safe recovery of a waste anode piece of lithium-ion batteries in this embodiment comprises the following specific steps:
The method for a safe recovery of a waste anode piece of lithium-ion batteries in this embodiment comprises the following specific steps:
The method for a safe recovery of waste anode pieces of lithium ion batteries of this comparative example comprises the following specific steps:
The method for a safe recovery of a waste anode piece of lithium-ion batteries in this embodiment comprises the following specific steps:
The method for a safe recovery of a waste anode piece of lithium-ion batteries in this embodiment comprises the following specific steps:
The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above-mentioned embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various modifications can be made without departing from the purpose of the present invention. Variety. In addition, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
Number | Date | Country | Kind |
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202110295469.2 | Mar 2021 | CN | national |
The present application is a continuation application of PCT application No. PCT/CN2021/142799 filed on Dec. 30, 2021, which claims the benefit of Chinese Patent Application No. 202110295469.2 filed on Mar. 19, 2021. The contents of all of the aforementioned applications are incorporated by reference herein in their entirety.
Number | Date | Country | |
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Parent | PCT/CN2021/142799 | Dec 2021 | US |
Child | 18212178 | US |