Method for selecting a cylinder group when adjusting a frequency of air/fuel ratio oscillations

Abstract
A control system and method is provided for selecting one of first and second cylinder groups of an internal combustion engine when a frequency of air/fuel ratio oscillations in the selected cylinder group is to be adjusted. The method includes determining which of first and second frequencies of air/fuel ratio oscillations in the first and second cylinder groups, respectively, has a greater frequency. Further, the method includes selecting one of the first and second cylinder groups having the greater frequency of air/fuel ratio oscillations. The selection is made to reduce engine torque fluctuations when changing a frequency of air/fuel ratio oscillations in the selected cylinder group.
Description




FIELD OF THE INVENTION




The invention relates to a control system and method for selecting one of first and second cylinder groups of an internal combustion engine when a frequency of air/fuel ratio oscillations in the selected cylinder group is to be adjusted.




BACKGROUND OF THE INVENTION




Known internal combustion engines generally have first and second cylinder groups that are connected to either straight pipe exhaust systems or Y-pipe exhaust systems. Both types of exhaust systems further utilize catalytic converters to reduce automotive emissions.




Known engine control systems utilize a measurement of exhaust gases from the first and second cylinder groups to maintain a predetermined air/fuel ratio in each of the first and second cylinder groups. Generally, the predetermined air/fuel ratio is stoichiometric. Further, when two state exhaust gas oxygen sensors are utilized, a typical result is a fluctuation, or oscillation, of the exhaust air/fuel ratio about the predetermined air/fuel ratio.




With engines having Y-pipe exhaust systems, known control systems have attempted to phase shift air/fuel ratio oscillations in a first cylinder group out of phase with air/fuel ratio oscillations in a second cylinder group, to reduce emissions. The inventors herein have recognized that the first and second cylinder groups may have first and second air/fuel ratio oscillations, respectively, that are operating at substantially different frequencies. Thus, when this occurs, merely phase shifting one of the air/fuel ratio oscillations with respect to the other, may not result in the desired phase difference being reached and/or maintained. Thus, inventors herein have recognized that to maintain a desired phase offset between the first and second air/fuel ratio oscillations, the first and second frequencies should be matched.




It is also known that increasing a peak-to-peak amplitude of air/fuel ratio oscillations in a cylinder group results in increased engine torque fluctuations and associated engine vibrations. Known control systems attempt to maintain a predetermined peak-to-peak amplitude that provides a predetermined allowable amount of engine torque fluctuations while enabling downstream catalytic converters to reduce engine emissions.




The inventors herein have recognized that the first and second frequencies of the first and second air/fuel ratio oscillations, respectively, can be matched by (i) either decreasing the faster frequency or (ii) increasing the slower frequency. However, the inventors have recognized that attempting to increase the slower frequency of air/fuel ratio oscillations results in an increased peak-to-peak amplitude of the respective oscillations. Thus, by attempting to increase the slower frequency of air/fuel ratio oscillations, engine torque fluctuations are undesirably increased.




The inventors herein have recognized that the faster frequency of air/fuel ratio oscillations can be decreased while maintaining the desired peak-to-peak amplitude of the respective oscillations. Thus, the faster frequency can be decreased to match the slower frequency of air/fuel ratio oscillations, without generally increasing engine torque fluctuations. Thus, the inventors have recognized that the cylinder group having the faster frequency of air/fuel ratio oscillations should be selected when adjusting a frequency of air/fuel ratio oscillations to minimize engine torque fluctuations.




SUMMARY OF THE INVENTION




The invention relates to a control system and method for selecting one of first and second cylinder groups of an internal combustion engine when a frequency of air/fuel ratio oscillations in the selected cylinder group is to be adjusted.




The method for selecting one of first and second cylinder groups includes determining which of first and second frequencies of air/fuel ratio oscillations in the first and second cylinder groups, respectively, has a greater frequency. Further, the method includes selecting one of the first and second cylinder groups having the greater frequency of air/fuel ratio oscillations wherein the selection is made to reduce engine torque fluctuations while changing a frequency of air/fuel ratio oscillations in the selected cylinder group.




A control system for selecting one of first and second cylinder groups of an internal combustion engine is provided. The control system includes a first device for determining a first frequency of air/fuel ratio oscillations in the first cylinder group. The control system further includes a second device for determining a second frequency of air/fuel ratio oscillations in the second cylinder group. Finally, the control system includes a controller operatively connected to the first and second devices. The controller is configured to determine which of the first and second frequencies has a greater frequency. The controller is further configured to select one of the first and second cylinder groups having the greater frequency of air/fuel ratio oscillations.




The inventive control system and method provides several advantages over known control systems and methods. In particular, the system and method selects a cylinder group that minimizes engine torque fluctuations and vibrations when a frequency of air/fuel ratio oscillations therein is adjusted to match another frequency. Further, the system and method selects a cylinder group that minimizes engine emissions when a frequency of air/fuel ratio oscillations therein is adjusted to match another frequency.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic of an automotive vehicle having a control system in accordance with the present invention.





FIGS. 2A-2D

are schematics of control signals for controlling the frequency of air/fuel ratio oscillations in first and second cylinder groups of an internal combustion engine.





FIGS. 3A-3G

are schematics of control signals used to phase shift air/fuel ratio oscillations in first and second cylinder groups of an internal combustion engine.





FIG. 4

is an expanded schematic of a portion of the signal illustrated in FIG.


3


A.





FIGS. 5A-5E

,


6


A-


6


E,


7


A-


7


E, and


8


A-


8


E are signal schematics showing four possible phase shift conditions for first and second cylinder groups of an internal combustion engine.





FIGS. 9A-9M

is a flowchart illustrating a method for controlling the air/fuel ratio oscillations in first and second cylinder groups of an internal combustion engine.











DESCRIPTION OF AN EMBODIMENT




Referring now to the drawings wherein like reference numerals are used to identify identical components in the various views,

FIG. 1

illustrates an automotive vehicle


10


having and an engine


12


and an engine control system


16


.




The engine


12


comprises an internal combustion engine. The engine


12


includes cylinder groups


18


,


20


, an intake manifold


22


, fuel injectors


24


,


26


,


28


,


30


,


32


,


34


, exhaust manifolds


36


,


38


, and catalytic converters


40


,


42


,


44


.




Each of cylinder groups


18


and


20


may have one or more cylinders (not shown) wherein each cylinder receives a predetermined amount of fuel from a corresponding fuel injector. In the illustrated embodiment, each cylinder group


18


,


20


includes three cylinders (not shown). Those skilled in the art will recognize that although a port fuel injector (PFI) system is shown, an invention claimed herein is also applicable to other fuel delivery systems such as a central fuel injection system (CFI).




The intake manifold


22


directs airflow to the cylinder groups


18


,


20


of the engine


12


. The configuration of the manifold


22


may vary based upon the number of cylinders of the engine


12


.




The fuel injectors


24


,


26


,


28


provide fuel to the cylinders (not shown) in cylinder group


18


and fuel injectors


30


,


32


,


34


provide fuel to the cylinders in cylinder group


20


. In particular, each of fuel injectors


24


,


26


,


28


delivers a predetermined amount of fuel to a corresponding cylinder of cylinder group


18


responsive to fuel injector control signals V


FI1


, V


FI2


, V


FI3


generated by the controller


58


. Similarly, each of fuel injectors


30


,


32


,


34


delivers a predetermined amount of fuel to a corresponding cylinder of cylinder group


20


responsive to fuel injector control signals V


FI4


, V


FI5


, V


FI6


generated by the controller


58


.




Exhaust manifolds


36


,


38


directs exhaust gases from the cylinder groups


18


,


20


, respectively, to the catalytic converters


40


,


42


, respectively.




Catalytic converters


40


,


42


,


44


are provided to reduce undesirable byproducts of combustion of engine


12


including nitrous oxide (NOx), carbon monoxide (CO), and hydrocarbons (HC). Catalytic converters


40


,


42


,


44


are conventional in the art and may include three way catalysts. Although the converters


40


,


42


,


44


are shown in a Y-pipe configuration, it should be understood that the converters


40


,


42


,


44


could be configured differently. For example, a straight pipe configuration could be utilized wherein each of converters


40


,


42


could be disposed between exhaust manifolds


36


,


38


, respectively, and separate catalytic converters.




The engine control system


16


is provided to control the engine


12


. In particular, the control system


16


is provided to control the air/fuel ratio oscillations in the cylinder groups


18


,


20


as will be explained in greater detail hereinbelow. The control system


16


includes a mass airflow sensor


48


, a crankshaft position sensor


50


, oxygen sensors


52


,


54


,


55


,


56


, engine controller


58


, and drivers


46


.




The mass airflow sensor


48


generates a signal V


MAF


indicative of the mass airflow in the intake manifold


22


. The controller


58


receives the signal V


MAF


and derives the measured value of the mass airflow MAF from the signal V


MAF


. The mass airflow MAF is indicative of engine load. The sensor


48


is conventional in the art and is disposed in the intake manifold


22


. Those skilled in the art will recognize that mass airflow sensor


48


could be replaced with a manifold absolute pressure sensor to determine an engine load.




The crankshaft position sensor


50


(i.e., speed sensor) generates a crankshaft position signal V


CP


indicative of the rotational position of the crankshaft of the engine


12


. The sensor


50


is conventional in the art and may comprise a Hall Effect sensor. The controller


58


receives the signal V


CP


and generates ignition control signals (not shown) responsive thereto, as known by those skilled in the art. The controller


58


may further calculate the engine speed responsive to the signal V


CP


.




Oxygen sensors


52


,


54


,


55


,


56


may comprise Heated Exhaust Gas Oxygen (HEGO Sensors). The oxygen sensors


52


,


54


,


55


,


56


generate two-state signals V


EGO1


, V


EGO2


, V


EGO3


, V


EGO4


, respectively, that indicate whether a corresponding measured oxygen level or air/fuel ratio is either rich or lean of stoichiometry. In response to the signals V


EGO1


, V


EGO2


, V


EGO3




, V




EGO4


, the controller


58


sets the variables EGO_STATE[


1


], EGO_STATE[


2


], EGO_STATE[


3


], EGO_STATE[


4


], respectively, to either a “1” (indicating a rich state) or a “−1” (indicating a lean state). Further, it should be understood that the oxygen sensors


52


,


54


,


55


,


56


could be proportional sensors instead of two-state sensors.




The engine controller


58


is provided to control the air/fuel oscillations in the cylinder groups


18


,


20


in accordance with the present invention. The controller


58


is conventional in the art and includes inputs ports


60


, read only memory (ROM)


62


, random access memory (RAM)


64


for temporary data storage, keep alive memory (KAM)


66


for storing learned values, and output ports


68


. As illustrated, the inputs ports


60


are electrically connected to mass air flow sensor


48


, crankshaft position sensor


50


, and oxygen sensors


52


,


54


,


55


,


56


and receive signals V


MAF


, V


CP


, V


EGO1


, V


EGO2


, V


EGO3


, V


EGO4


respectively. Further, the output ports


68


are coupled to the drivers


46


which receive the fuel injector control signals V


FI1


, V


FI2


, V


FI3


, V


FI4


, V


FI5


, V


FI6


. Each of the fuel injector control signals V


FI1


, V


FI2


, V


FI3


correspond to a predetermined amount of fuel W


1


determined by the following equation:






W


1


=MAF per cylinder/(LAMBSE[


1


]*Stoichiometric Constant);






wherein,




MAF per cylinder=cylinder air charge,




LAMBSE[


1


]=normalized desired air/fuel ratio for cylinder group


18


,




Stoichiometric Constant=14.6 for gasoline




Similarly, the fuel injector control signals V


FI4


, V


FI5


, V


FI6


correspond to a predetermined amount of fuel W


2


determined by the following equation:






W


2


=MAF per cylinder/(LAMBSE[


2


]*Stoichiometric Constant);






wherein,




LAMBSE[


2


]=normalized desired air/fuel ratio for cylinder group


20


;




In response to the fuel injector control signals, the drivers


46


generate pulse width modulated signals to control the amount of fuel supplied to the cylinder groups


18


,


20


. The ROM


62


(i.e., computer usable medium) stores an engine control routine


93


(explained below) for implementing a method in accordance with the present invention.




Explanation of Signals and Variables Utilized to Control the Frequency of Air/Fuel Ratio Oscillations in First and Second Cylinder Groups




Referring to

FIGS. 2A and 2C

, some of the signals and variables utilized for controlling the frequency of air/fuel ratio oscillations in cylinder groups


18


,


20


will now be explained. For purpose of discussion, hereinafter the signals or variables indexed with “I” are utilized for controlling either of cylinder groups


18


and


20


depending upon the whether the index “I” is set equal to “1” or “2”, respectively. Further, signals and variables indexed with “1” or “2” are specifically utilized for controlling the cylinder groups


18


and


20


, respectively.




The commanded air/fuel ratio signals LAMBSE[


1


] and LAMBSE[


2


] are generated by the controller


58


for controlling the air/fuel ratio in each of cylinder groups


18


,


20


. In particular, the signals LAMBSE[


1


] and LAMBSE[


2


] are inversely proportional in amplitude to the amount of fuel injected in the cylinder groups


18


,


20


, respectively. Because the signals LAMBSE[


1


] and LAMBSE[


2


] control the air/fuel ratio in each of the cylinder group


18


,


20


, the frequency of the signals LAMBSE[


1


] and LAMBSE[


2


] is directly indicative of the frequency of the air/fuel ratio oscillations (not shown) in the cylinder groups


18


,


20


, respectively. Further, the phase difference between signals LAMBSE[


1


] and LAMBSE[


2


] are directly indicative of the phase difference between air/fuel oscillations in the cylinder groups


18


,


20


, respectively.




Referring to

FIGS. 2B and 2D

, the signals EGO_STATE[


1


] and EGO_STATE[


2


] are illustrated. As previously discussed, the signals EGO_STATE[


1


] and EGO_STATE[


2


] correspond to the current state (i.e., rich or lean) of the air/fuel ratio in the cylinder groups


18


and


20


, respectively. A value of “1” indicates a rich state and a value of −“1” represents a lean state.




Referring to

FIGS. 2A and 2C

, the values PTPAMP[


1


] and PTPAMP[


2


] represent the measured peak-to-peak amplitudes of the control signals LAMBSE[


1


] and LAMBSE[


2


], respectively. The peak-to-peak amplitudes of LAMBSE[


1


] and LAMBSE[


2


] are controlled to match desired peak-to-peak amplitudes as explained in greater detail hereinbelow.




The predetermined transport delays TD_SEC[


1


] and TD_SEC[


2


] represent the time period for which the control signals LAMBSE[


1


] and LAMBSE[


2


], respectively, are progressively altered. Further, the calculated transport delays TD_SEC[


1


] and TD_SEC[


2


] represent estimated time periods for combusted air/fuel mixtures in cylinder groups


18


,


20


, respectively, to travel to oxygen sensors


52


,


54


, respectively, and then be measured by oxygen sensors


52


,


54


, respectively. Thus, each transport delay TD_SEC[I] includes (i) an estimated elapsed time required for the exhaust gases to travel from a cylinder group to an oxygen sensor and (ii) an estimated response time of the oxygen sensor while measuring the oxygen level in the exhaust gases. Thus, over time, as the response time of the oxygen sensors


18


,


20


begin to increase independent of one another, the transport delays TD_SEC[


1


] and TD_SEC[


2


] will begin to increase independent of one another. In known control systems, this change in the transport delays TD_SEC[


1


] and TD_SEC[


2


] results in the frequencies of the signals LAMBSE[


1


] AND LAMBSE[


2


](and the frequencies of the air/fuel oscillations in the cylinder groups


18


,


20


) varying from one another.




Those skilled in the art will recognize that the predetermined transport delays TD_SEC[


1


] and TD_SEC[


2


] are indicative the frequency of the control signals LAMBSE[


1


] and LAMBSE[


2


], respectively. Further, as previously discussed, the frequency of the control signals LAMBSE[


1


] and LAMBSE[


2


] are indicative of the frequencies of the air/fuel ratio oscillations in the cylinder groups


18


,


20


, respectively. Thus, the transport delays TD_SEC[


1


] and TD_SEC[


2


] are also indicative of the frequencies of the air/fuel ratio oscillations in the cylinder groups


18


,


20


, respectively.




The signal range indicated by delta_lambse represents the proportional “jump back” toward stoichiometry of the signal LAMBSE[I]. As illustrated the value delta_lambse is calculated utilizing the equation: delta_lambse=JFR[I]*PTPAMP[I]. The value JFR[I] represents a fraction of the peak-to-peak amplitude PTPAMP[I] for determining the magnitude of the “jump back”.




Overview of Control Methodology for Controlling the Frequency of Air/Fuel Ratio Oscillations in First and Second Cylinder Groups




Referring to

FIGS. 2A and 2D

, a general overview the control methodology for controlling the frequency of air/fuel ratio oscillations in the cylinder groups


18


,


20


will be provided.




Referring to

FIGS. 2C and 2D

, the generation of the control signal LAMBSE[


2


] will now be explained. The controller


58


generates the signal LAMBSE[


2


] responsive to the signal EGO_STATE[


2


]. As previously discussed, the signal EGO_STATE[


2


] is indicative of the state of the air/fuel ratio in the cylinder group


20


. Between times T=T


0


and T=T


1


, the signal EGO_STATE[


2


] indicates a rich state. In response, the controller


58


ramps the control signal LAMBSE[


2


] upwardly to progressively move LAMBSE[


2


] in the lean direction with respect to stoichiometry. At time T=T


1


, the signal EGO_STATE[


2


] switches to a lean state. In response, the controller


58


immediately decreases the signal LAMBSE[


2


] a “jump back” magnitude to achieve an air/fuel ratio having a predetermined air/fuel ratio, such as stoichiometry. The “jump back” magnitude is known as the proportional gain of the LAMBSE[I] signal. Thereafter, between times T=T


1


and T=T


2


, the controller


58


ramps the control signal LAMBSE[


2


] downwardly to progressively move the signal LAMBSE[


2


] in a rich direction with respect to stoichiometry. Thus, the control signal LAMBSE[


2


] oscillate about the predetermined air/fuel ratio at a predetermined frequency.




Referring to

FIGS. 2A and 2B

, the generation of the control signal LAMBSE[


1


] will now be explained. For purposes of discussion, it is assumed that the control signal LAMBSE[


1


] was operating at a greater frequency than the signal LAMBSE[


2


]. As a result, the controller


58


reduces the frequency of LAMBSE[


1


] to match the frequency of LAMBSE[


2


] as explained hereinafter.




The controller


58


generates the signal LAMBSE[


1


] responsive to the signal EGO_STATE[


1


]. As previously discussed, the signal EGO_STATE[


1


] is indicative of the state of the air/fuel ratio in the cylinder group


18


. Between times T=T


0


and T=T


1


, the signal EGO_STATE[


1


] indicates a rich state. In response, the controller


58


ramps the control signal LAMBSE[


1


] upwardly to progressively move LAMBSE[


1


] in the lean direction with respect to stoichiometry.




At time T=T


1


, the signal EGO_STATE[


1


] switches to a lean state. In response, the controller


58


immediately decreases the signal LAMBSE[


1


] a “jump back” magnitude to a predetermined position


82


to achieve an air/fuel ratio having a predetermined air/fuel ratio. However, the magnitude of the “jump back” to point


82


is less than that required to move the air/fuel ratio of the cylinder group


18


to predetermined air/fuel ratio (i.e., point


83


) such as stoichiometry. As a result, an additional delay ΔT is added to the normal transport delay TD_SEC


OLD


[


1


]. Thus, the increased transport delay TD_SEC[


1


] results in the frequency of the control signal LAMBSE[


1


] being decreased to match the frequency of the signal LAMBSE[


2


]. As shown by the equation: frequency of LAMBSE[


1


]=1/(2* TD_SEC[


1


]), when the transport delay TD_SEC[


1


] is increased, the frequency of LAMBSE[


1


] is also reduced.




Thus, the controller


58


decreases the proportional gain (jump back) of the control signal LAMBSE[


1


] to decrease the frequency of LAMBSE[


1


] to match the lower frequency of LAMBSE[


2


]. Accordingly, the air/fuel ratio oscillation s in the cylinder group


18


are made substantially equal to the air/fuel ratio oscillations in the cylinder group


20


.




Explanation of Signals and Variables Utilized to Phase Shift Air/Fuel Oscillations While Maintaining an Average Air/Fuel Bias




As discussed above, the inventors herein have recognized that the frequency of the air/fuel ratio oscillations in the cylinder groups


18


,


20


of the engine


12


may be operating at substantially different frequencies. Further, the inventors herein have recognized that that to accurately control the phase difference between the air/fuel ratio oscillations of the cylinder groups


18


,


20


- - - the frequency of the oscillations in each of the cylinder groups


18


,


20


need to be substantially equal to one another. Still further, the inventors herein have recognized, that when controlling a phase difference (i.e., phase offset) between air/fuel ratio oscillations in the cylinder groups


18


,


20


, it is desirable to maintain a predetermined amount of air/fuel bias in the cylinder group being phase shifted to minimize emissions.




Referring to

FIGS. 3A-3F

, the control signals LAMBSE[


1


] and LAMBSE[


2


] and other associated signals are shown. In accordance with the present invention, these control signals are utilized to phase shift air/fuel oscillations in one of cylinder groups


18


,


20


with respect to the other cylinder group - - - while maintaining a predetermined amount of air/fuel bias. Further, the control system


16


may adjust the control signals LAMBSE[


1


] and LAMBSE[


2


] (and the air/fuel ratio oscillations of the cylinder groups


18


,


20


) to be in phase or out of phase a predetermined amount of degrees, such as 180°.




Referring to

FIG. 4

, the term “air/fuel bias” will now be explained with reference to the signal LAMBSE[


1


], although it should be understood that an air/fuel bias may also be delivered by the signal LAMBSE[


2


]. The signal LAMBSE[


1


] delivers an air/fuel bias when the average value of LAMBSE[


1


] over one limit cycle interval (i.e., T


LIMIT













CYLCLE


) is either greater than or less than a target air/fuel ratio, such as a stoichiometric air/fuel ratio. If the average value of LAMBSE[


1


] over one limit cycle interval is greater than the target air/fuel ratio, then a lean bias (i.e., lean of the target air/fuel ratio) is being delivered to cylinder group


18


.

FIG. 4

illustrates lean bias delivery. Alternately, if the average value of LAMBSE[


1


] over one limit cycle interval is less than the target air/fuel ratio, then a rich bias (i.e., rich of the target air/fuel ratio) is being delivered to the cylinder group


18


. It should be understood that an air/fuel bias can be delivered to cylinder group


18


during a phase shift of the signal LAMBSE[


1


] or during a non-phase shift time of LAMBSE[


1


]. Further, the value BIAS[


1


] represents the desired average air/fuel bias for cylinder group


18


for maintaining reduced emissions during variation in engine speed and engine load. Accordingly, the desired values for BIAS[


1


] are preferably stored in a table in the ROM of the controller


58


which is indexed by engine speed and engine load. Those skilled in the art can recognize that oxygen sensors


55


,


56


additionally provide information indicative of the current operational state of the catalysts


40


,


42


,


44


, that could be used to modify (i.e., increase or decrease) the value BIAS[I] to reduce emissions.




The value HOLD_TIME[I] represents the time interval that a LAMBSE[I] signal will be held at a constant value to deliver a predetermined amount of air/fuel bias to an associated cylinder group during a limit cycle of LAMBSE[I]. Thus, if the value HOLD_TIME[I] is greater than zero, LAMBSE[I] will be held at a constant level for the time interval HOLD_TIME[I] to deliver a desired average air/fuel bias to the corresponding cylinder group.




When phase shifting LAMBSE[I] (explained in greater detail below), the corresponding HOLD_TIME[I] is relatively large with respect to the corresponding transport delay TD_SEC[I]. For example, referring to

FIG. 4

, the value HOLD_TIME[


1


] is relatively large with respect to the corresponding TD_SEC[


1


]. In particular, when phase shifting LAMBSE[I], the value HOLD_TIME[I] may be up to twice as large as the value TD_SEC[I].




Alternately, when LAMBSE[I] is not being phase shifted, the corresponding HOLD_TIME[I] is relatively small with respect to the corresponding TD_SEC[I]. For example, referring to

FIG. 5D

, the value HOLD_TIME[


2


] is relatively small with respect to the corresponding transport delay TD_SEC[


2


]. In particular, when LAMBSE[I] is not being phase shifted, the value HOLD_TIME[I] may be less than 10% of the value TD_SEC[I].




The value HOLD_MOD[I] represents the amount of time needed to bring one of the signals LAMBSE[I] to a desired phase difference with respect to the other signal LAMBSE[I]. Thus, when the value HOLD_TIME[I] is set equal to HOLD_MOD[I], the signal LAMBSE[I] is held for the time interval HOLD_MOD[I] to phase shift the respective signal LAMBSE[I] while maintaining an average air/fuel bias.




The signal range indicated by BIAS_HEIGHT corresponds to the difference in the air/fuel ratio for a period of time indicated by HOLD TIME[I] and the air/fuel ratio required to achieve a stoichiometric air/fuel ratio. The area B defined by BIAS_HEIGHT*HOLD_TIME[I] (shown in dashed lines in

FIG. 4

) represents the amount of air/fuel bias delivered during a limit cycle of LAMBSE[I]. The area B is equal to the area defined by the average air/fuel bias (i.e., BIAS[I]) over one limit cycle of LAMBSE[I]. Referring to

FIG. 3E

, the signal EGO_SUM is the sum of the signals EGO_STATE[


1


] and EGO_STATE[


2


] and is indicative of whether the signals EGO_STATE[


1


] and EGO_STATE[


2


] are in phase or out of phase with one another. For example, when the signal EGO_SUM is equal to a zero value, the signals EGO_STATE[


1


] and EGO_STATE[


2


] are out of phase of each other. Alternately, when the signal EGO_SUM is equal to a non-zero value, the signals EGO_STATE[


1


] and EGO_STATE[


2


] are in phase with each other. It should be understood that the signal EGO_SUM is further indicative of whether the air/fuel ratio oscillations in cylinder groups


18


,


20


are in phase or out of phase with one another.




Referring to

FIG. 3F

, the signal EGO_TIMER represents the amount of time that the signals EGO_STATE[


1


] and EGO_STATE[


2


] are in the incorrect phase with respect to one another. It should be understood, that the value of EGO_TIMER is further indicative of the amount of time that the air/fuel ratio oscillations in the cylinder groups


18


,


20


are in the incorrect phase with respect to one another. When in phase operation is desired, the value of EGO_TIMER corresponds to the amount of time that the signals EGO_STATE[


1


] and EGO_STATE[


2


]are out of phase during a limit cycle of EGO_STATE[


1


]. Thus, the value of EGO_TIMER is incremented when the signals EGO_STATE[


1


] and EGO_STATE[


2


] are out of phase of one another. Alternately, when out of phase operation is desired, the value of EGO_TIMER corresponds to the amount of time that the signals EGO_STATE[


1


] and EGO_STATE[


2


] are in phase of one another. Thus, in this case, the value of EGO_TIMER is incremented when the signals EGO_STATE[


1


] and EGO_STATE[


2


] are in phase of one another.




Referring to

FIG. 3F

at point


84


, when the signal EGO_TIMER is greater than a PHASE_ERROR_THRESHOLD value, the controller


58


sets a software flag to phase shift one of the LAMBSE[I] signals. The PHASE_ERROR_THRESHOLD value may be set equal to the value TD_SEC[


1


]. The value of EGO_TIMER is reset to zero after each limit cycle of EGO_STATE[


1


] on a positive transition of the signal EGO_STATE[


1


] to a rich state. However, it should be understood that in an alternate embodiment, EGO_TIMER could be reset based on the signal EGO_STATE[


2


].




Referring to

FIG. 3G

, the timer SWT_TIMER represents the amount of time that the signals EGO_STATE[


1


] and EGO_STATE[


2


] are out of phase of one another. The timer SWT_TIMER will be discussed in greater detail hereinbelow.




Overview of Control Methodology for Phase Shifting Air/Fuel Oscillations While Maintaining an Average Air/Fuel Bias




Referring to

FIGS. 3A and 3B

, the control methodology for phase shifting one of the control of signals LAMBSE[


1


] and LAMBSE[


2


] with respect to the other while maintaining an average air/fuel bias will be explained. As a result, one of the air/fuel ratio oscillations in the cylinder groups


18


,


20


is phase shifted with respect to the non-shifted cylinder group. For purposes of discussion, it is presumed that an out of phase relationship is desired between the control signals LAMBSE[


1


] and LAMBSE[


2


]. Further it is presumed that the signal LAMBSE[


1


] is to be phase shifted with respect to the signal LAMBSE[


2


].




Referring to

FIGS. 3C and 3F

, at time T=3.15 seconds, when the signal EGO_STATE[


1


] transitions from a lean to a rich state, the signal EGO_TIMER is greater than the value PHASE_ERROR_THRESHOLD. The signal EGO_TIMER is greater than the value PHASE_ERROR_THRESHOLD when the signals EGO_STATE[


1


] and EGO_STATE[


2


] are in the incorrect phase (with respect to one another) greater than a desired amount of time during a limit cycle of EGO_STATE[


1


]. In response, the controller


58


sets a flag DETERMINE_PHASE_DIFF_FLAG equal to “1” which indicates that a phase shift will occur during a subsequent iteration/call of the engine control routine


93


(explained below).




After the EGO_STATE[


1


] switches to a rich state at time T=3.15 seconds, the controller


58


monitors the signal EGO_STATE[I] associated with the LAMBSE[I] signal not being switched, for a switch of state. In other words, the controller


58


monitors the signal EGO_STATE[


2


] for a transition from lean to rich, or vice versa. Referring to

FIG. 3D

at time T=3.2 seconds, the signal EGO_STATE[


2


] switches state.




Referring to

FIG. 3G

, in response to the EGO_STATE[


2


] signal switching state, the controller


58


increments a timer SWT_TIMER until the EGO_STATE[I] associated with the signal LAMBSE[I] being phase shifted switches state. In other words, the controller


58


increments the timer SWT_TIMER until the EGO_STATE[


1


] switches state. Referring to

FIG. 3C

at time T=3.4 seconds, the signal EGO_STATE[


1


] switches state and the timer SWT_TIMER is stopped. Thus, the timer SWT_TIMER represents the time difference (i.e., phase difference) between the signals EGO_STATE[


1


] and EGO_STATE[


2


] (and the signals LAMBSE[


1


] and LAMBSE[


2


]). In this example, the value of SWT_TIMER equals 3.4 seconds minus 3.2 seconds, or 0.2 seconds.




Thereafter, the controller


58


utilizes the value of SWT_TIMER to calculate the time HOLD_MOD[


1


] for phase shifting the signal LAMBSE[


1


] a predetermined amount from the signal LAMBSE[


2


]. Further, the controller


58


calculates the value BIAS_JUMP which represents the magnitude of the “jump back” of the LAMBSE[


1


] signal deliver a desired amount of air/fuel bias to the cylinder group


18


over the time interval HOLD_MOD[


1


].




Referring to

FIG. 3A

at time T=3.4 seconds, in response to the signal EGO_STATE[


1


] switching to a lean state, the controller


58


immediately decreases the control signal LAMBSE[


1


] by the value BIAS_JUMP. Thereafter, during the time interval HOLD_TIME[


1


]=HOLD_MOD[


1


], the controller


58


holds LAMBSE[


1


] at a constant value to phase shift the signal LAMBSE[


1


] with respect to the signal LAMBSE[


2


].




Referring to

FIGS. 3A and 3B

, at time T=3.7 seconds, both the control signals LAMBSE[


1


] and LAMBSE[


2


] are out of phase as desired. Thus, the air/fuel ratio oscillations in cylinder groups


18


,


20


are also out of phase with respect to one another as desired. Further, during the phase shift of the control signal LAMBSE[


1


], a predetermined amount of bias is delivered to the cylinder group


18


. Referring to

FIG. 4

, in particular, the predetermined amount of air/fuel bias delivered during the time interval HOLD_TIME[


1


]=HOLD_MOD[


1


] is equal to desired average air/fuel bias (i.e., BIAS[


1


]) for each limit cycle of LAMBSE[


1


].




Method for Controlling First and Second Cylinder Groups of an Internal Combustion Engine




The controller


58


operates in accordance with a software program stored in the ROM


62


which implements a method of controlling an internal combustion engine in accordance with the present invention.

FIG. 9A

illustrates the engine control routine


93


that is utilized to control the engine


12


. The engine control routine


93


generates the signals LAMBSE[


1


] and LAMBSE[


2


] to (i) match the frequencies of the air/fuel ratio oscillations in the cylinder groups


18


,


20


, and (ii) to control the phase difference between the air/fuel ratio oscillations in the cylinder groups


18


,


20


while maintaining an average air/fuel bias in the shifted cylinder group.

FIGS. 9B-9M

illustrate subroutines called by the engine control routine


93


and/or other subroutines.




The engine control routine


93


is preferably executed as a portion of a closed-loop fuel routine (not shown). The routine


93


is preferably iteratively called by the closed-loop fuel routine to control the air/fuel mixture of the cylinder groups


18


,


20


, one at a time. Further, when the routine


93


is called to control the cylinder group


18


, the index “I” used in various variables of the routine


93


is set equal to “1”. Similarly, when the routine


93


is called to control the cylinder group


20


, the index “I” is set equal to “2”.




Because the engine control routine is called to control the cylinder group


18


(using LAMBSE[


1


]) during a first time interval/iteration and is then called in a subsequent time interval/iteration to control the cylinder group


20


(using LAMBSE[


2


]), only the control of the cylinder group


18


will be discussed in detail hereinafter. Thus, unless specified otherwise, whenever an index “I” is utilized in the flowchart, we will assume the index “I” is set equal to “1” for purposes of discussion.




Further, the signals EGO_STATE[I] and the EGO_SWITCH[I] are determined before the start of each iteration of the routine


93


. The value EGO_SWITCH[I] indicates whether the signal EGO_STATE[I] changed state since the past iteration of the routine


93


. When the EGO_STATE[I] changed state, EGO_SWITCH[I] equals “1”. Otherwise, EGO_SWITCH[I] equals “0”.




The engine control routine


93


is entered at step


94


which determines if closed loop control of the engine


12


is desired. If closed loop control is desired, the step


96


determines if out of phase operation is desired. Otherwise, the routine


93


is exited and control is passed to the closed-loop fuel routine (not shown). Those skilled in the art will recognize that the cylinder groups


18


,


20


of engine


12


may be operated in phase of one another when optimal catalytic converter efficiency is required. Alternately, cylinder groups


18


,


20


may be operated out of phase of one another when the engine


12


is operated at low speeds to minimize noise and vibrations of the engine


12


. If out of phase operation is desired, step


98


sets a BANK_PHASING flag equal to “−1.” Otherwise, step


100


sets the BANK_PHASING flag equal to “1” indicating in phase operation is desired.




At step


102


, the state of the flag DETERMINE_PHASE_DIFF_FLAG is checked to determine whether the one of the signals LAMBSE[


1


] and LAMBSE[


2


] should be phase shifted to maintain a desired phase difference between the signals. If the flag DETERMINE_PHASE_DIFF_FLAG is equal to “1”, the step


104


calls the determine phase difference subroutine


119


. The flag DETERMINE_PHASE_DIFF_FLAG will only be set equal to “1” when (i) the frequencies of the signals LAMBSE[


1


] and LAMBSE[


2


] are substantially equal to one another and (ii) the signals LAMBSE[


1


] and LAMBSE[


2


] are in an incorrect phase with respect to one another, greater than a predetermined amount of time.




Referring to

FIG. 9B

, the determine phase difference subroutine


119


will be explained. The subroutine


119


determines a time difference (i.e. phase difference) between the signals LAMBSE[


1


] and LAMBSE[


2


] utilizing the timer SWT_TIMER. The routine


119


utilizes the value of SWT_TIMER to calculate a HOLD_MOD[


1


] value which represents the amount of time that the signal LAMBSE[


1


] will be phase shifted. Further, the subroutine


119


will be called more than once (i.e., called over multiple iterations of the engine control routine


93


) to determine the value of HOLD_MOD[


1


], as will be explained in greater detail below.




The routine


119


is entered at step


120


which checks the value SHIFT_GROUP[


1


]. If the value SHIFT_GROUP[


1


] equals TRUE, the signal LAMBSE[


1


] (and air/fuel ratio oscillations in cylinder group


18


) are to be phase shifted. The determination of the value SHIFT_GROUP[


1


] will be explained in greater detail below. Next, the step


122


determines whether value EGO_STATE[


2


] switched states during the past iteration of the routine


93


(i.e., EGO_SWITCH[


2


]=1). It should be noted that when the signal EGO_STATE[


2


] switches states, the timer SWT_TIMER will be started. If the signal EGO_STATE[


2


] did not switch states and the FIRST_SWT_FLAG equals a “0”, the routine


119


is exited and the routine


93


advances to the step


106


. Otherwise, the value of SWT_TIMER is incremented (step


124


) and the pass through flag FIRST_SWT_FLAG is set equal to “


1


” (step


126


). The flag FIRST_SWT_FLAG allows the routine


119


to automatically advance from step


122


to step


124


during subsequent calls of the routine


119


to increment the timer SWT_TIMER - - - until the flag FIRST_SWT_FLAG is reset when the value HOLD_MOD[


1


] is successfully calculated.




At step


128


, the value of EGO_SWITCH[


1


] is checked to determine if the EGO_SWITCH[


1


] has changed state. If the EGO_SWITCH[


1


] did not switch state, the subroutine


119


is exited and the routine


93


advances to the step


106


. Otherwise, at step


130


, the value STATE_TEMP is determined by the equation:






STATE_TMP=EGO_STATE[


1


]*EGO_STATE[


2


]






The value STATE_TMP is indicative of whether the signals EGO_STATE[


1


] and EGO_STATE[


2


] (and the signals LAMBSE[


1


] and LAMBSE[


2


]) are currently in phase or out of phase. For example, if the value of STATE_TEMP equals “−1” the signals are out of phase. If the value of STATE_TMP equals “1”, the signals are in phase. Thus one skilled in the art will recognize that the subroutine


119


is checking for a switch of states EGO_STATE[


1


] associated with the signal LAMBSE[


1


] being phase shifted, before stopping the SWT_TIMER and calculating the value HOLD_MOD[


1


].




At step


132


, the value STATE_TEMP is compared to the value BANK_PHASING to determine whether both values are equal to one another. If the value of STATE_TEMP equals the value BANK_PHASING, the value of HOLD_MOD[


1


] is calculated at step


134


utilizing the equation:






HOLD_MOD[


1


]=(2*TD_SEC[


2


])+HOLD_TIME[


2


]SWT_TIMER






Referring to

FIGS. 5B and 5E

, for example, at time T=T


0


the value of STATE_TMP (STATE_TMP=−1* −1) equals “1”. Further, when in phase operation is desired, the value BANK_PHASING equals “1”. Accordingly, the value STATE_TMP equals the value BANK_PHASING (step


132


) and the calculated value HOLD_MOD[


1


] (step


134


) is the time interval required for phase shifting the signal LAMBSE[


1


] in phase with the signal LAMBSE[


2


].




Referring to

FIG. 9B

, at step


132


, if the STATE_TMP is not equal to the value BANK_PHASING, the value of HOLD_MOD[


1


] is calculated at step


136


utilizing the equation:






HOLD_MOD[


1


]=TD_SEC[


2


]+HOLD_TIME[


2


]SWT_TIMER






Referring to

FIGS. 6B and 6E

, for example, at time T=T


0


the value STATE_TMP (STATE_TMP=1* −1) equals “−1.” Further, when in phase operation is desired, the value of BANK_PHASING equals “1”. Accordingly, the value STATE_TMP is not equal to the value BANK_PHASING (step


132


) and the calculated value HOLD_MOD[


1


] (step


136


) is the time interval required for phase shifting the signal LAMBSE[


1


] in phase with the signal LAMBSE[


2


].




Referring to

FIG. 9B

, at step


120


, if the value SHIFT_GROUP[


1


] equals FALSE indicating the signal LAMBSE[


2


] (and air/fuel ratio oscillations in cylinder group


20


) are to be phase shifted, the step


138


determines whether the signal EGO_STATE[


1


] has switched states (i.e., EGO_SWITCH[


1


]=1). It should be noted that when the signal EGO_STATE[


1


] switches states, the timer SWT_TIMER will be started. If the signal EGO_STATE[


1


] did not switch states and the value FIRST_SW_FLAG is not equal to “1”, the subroutine


119


is exited and the routine


93


advances to the step


106


. Otherwise, the value of SWT_TIMER is incremented (step


140


) and the pass through flag FIRST_SWT_FLAG is set equal to “1” (step


142


).




At step


144


, the value EGO_SWITCH[


2


] is checked to determine if the signal EGO_STATE[


2


] changed state. If the value EGO_STATE[


2


] did not change state, then the routine


119


is exited. Alternately, the subroutine


119


advances to the step


146


which calculates the value STATE_TEMP.




At step


148


, the value STATE_TEMP is compared to the value BANK_PHASING to determine whether both values are equal to one another. If the value STATE_TEMP


148


equals the value BANK_PHASING, the value of HOLD_MOD[


2


] is calculated at step


152


utilizing the equation:






HOLD_MOD[


2


]=(2*TD_SEC[


1


])+HOLD_TIME[


1


]SWT_TIMER






Referring to

FIGS. 7B and 7E

, for example, at time T=T


)


the value of STATE_TMP (STATE_TMP=−1*1) equals “−1”. Further, when out of phase operation is desired, the value of BANK_PHASING equals “−1”. Accordingly, value STATE_TEMP


148


equals the value BANK_PHASING (step


148


) and the calculated value HOLD_MOD[


2


] (step


152


) is the time interval required for phase shifting the signal LAMBSE[


2


] out of phase with the signal LAMBSE[


1


].




Referring to

FIG. 9B

, at step


148


, if the value STATE_TEMP


148


is not equal to the value BANK_PHASING, the value of HOLD_MOD[


2


] is calculated at step


150


utilizing the equation:






HOLD_MOD[


2


]=TD_SEC[


1


]+HOLD_TIME[


1


]SWT_TIMER






Referring to

FIGS. 8B and 8E

, for example, at time T=T


0


the value of STATE_TMP (STATE_TMP=−1* −1) equals “1.” Further, when out of phase operation is desired, the value of BANK_PHASING equals “−1”. Accordingly, the value STATE_TEMP


148


is not equal to the value BANK_PHASING (step


148


) and the calculated value HOLD_MOD[


2


] (step


150


) is the time interval required for phase shifting the signal LAMBSE[


2


] out of phase with the signal LAMBSE[


1


].




After any of the steps


134


,


136


,


150


,


152


, the subroutine


119


re-initializes the variables DETERMINE_PHASE_DIFF_FLAG (step


154


), FIRST_SWT_FLAG (step


156


), and SWT_TIMER (step


158


). Thereafter, the subroutine


119


is exited and the routine


93


advances to the step


106


illustrated in FIG.


9


A.




As noted above, it may take several iterations of the engine control routine


93


which calls the subroutine


119


before the conditions at steps


122


,


128


or steps


138


,


146


are satisfied, allowing for the calculation of HOLD_MOD[I]. As previously discussed, the value HOLD_MOD[I] determines the time interval required to phase shift the signal LAMBSE[I] a desired amount with respect to the other signal LAMBSE[I]. Thus, even if a phase shift is desired during a specific iteration of the routine


93


, the routine


93


waits until the value HOLD_MOD[I] is calculated before commencing a phase shift of LAMBSE[


1


].




Referring to

FIG. 9A

, at step


106


, the value EGO_SWITCH[


1


] is checked to determine whether signal EGO_STATE[


1


] switched state. If the EGO_STATE[


1


] changed state (step


106


), and the value HOLD_TIME[


1


] indicates that air/fuel bias is being delivered by LAMBSE[


1


] (step


110


), an error condition has occurred. Accordingly, the step


114


calls the reset subroutine


355


which is explained in greater detail hereinafter.




Alternately, if the signal EGO_STATE[


1


] changed state (step


106


), and the value HOLD_TIME[


1


] indicates that an air/fuel bias is not currently being delivered to the cylinder group


18


(step


110


), the jump/hold subroutine


159


is called (step


116


). Thus, a phase shift of LAMBSE[


1


] will only be commenced by the jump/hold subroutine


159


when the EGO_STATE[


1


] switches state and no air/fuel bias is currently being delivered by LAMBSE[


1


]. The subroutine


159


will be explained in greater detail hereinafter.




Referring again to step


106


, if the value EGO_SWITCH[


1


] indicates that the signal EGO_STATE[


1


] has not changed state, and the value HOLD_TIME[


1


] indicates that air/fuel bias is currently being delivered (step


108


), the hold subroutine


345


is called (step


114


). Thus, the hold subroutine


345


continues delivering air/fuel bias to the cylinder group


18


until the time period specified by HOLD_TIME[


1


] has expired.




Alternately, if the value EGO_SWITCH[


1


] indicates that the signal EGO_STATE[


1


] has not changed state(step


106


), and the value HOLD_TIME[


1


] indicates that air/fuel bias is not being delivered by LAMBSE[


1


] (step


108


), the ramp subroutine


335


is called (step


112


).




Referring to

FIG. 9C

, the jump/hold subroutine


159


will now be discussed. The subroutine


159


determines (i) the amount of air/fuel bias (if any) to maintain, (ii) the magnitude of the proportional jump back, and (iii) whether one of the control signals LAMBSE[


1


] and LAMBSE[


2


] needs to be phase shifted relative to the other signal. At step


160


, the value of BIAS[


1


] is retrieved from a table stored in the ROM of the controller


58


. As previously discussed, the value BIAS[


1


] represents a desired average air/fuel bias delivered by the signal LAMBSE[


1


]. At step


162


, the subroutine


159


calls the calculate adaptive transport delay subroutine


177


.




Referring to

FIG. 9D

, the adaptive transport delay subroutine


177


is provided to calculate a predetermined transport delay TD_SEC[


1


] that produces a desired peak-to-peak amplitude of the signal LAMBSE[


1


]. The subroutine


177


is entered at step


178


which determines if closed loop control of the engine


12


is still desired. If closed loop control is desired, the value EGO_STATE[


1


] is checked to determine if cylinder group


18


has a rich or lean state (step


180


). If a lean state exists, the value LAMBSE_MAX[


1


] is set equal to the present value of LAMBSE[


1


] (step


182


). Alternately, if a rich state exists, the value LAMBSE_MIN[


1


] is set equal to the present value of LAMBSE[


1


] (step


184


).




The steps


186


,


188


,


190


are executed to determine the difference between the current peak-to-peak amplitude (i.e., PTPAMP[


1


]) of LAMBSE[


1


] and the average peak-to-peak amplitude (i.e., PTPAMP_AVG[


1


]) of LAMBSE[


1


]. If the difference is relatively close, a steady state air/fuel ratio operating condition exists. As illustrated, the step


186


calculates the current peak-to-peak value PTPAMP[


1


]. Next, at step


188


a filtered average value PTAMP_AVG[


1


] is calculated utilizing the following equation:






PTPAMP_AVG[


1


]=(PTPTAMP[


1


]*FK)+(PTPTAMP


i−1


[


1


]*(1−FK)),






wherein




FK=filter constant less than “1”




PTPAMP


i−1


[


1


]=peak-to-peak amplitude of LAMBSE[


1


] from a prior iteration of subroutine


177


.




Next, a value PTPAMP_DELTA[


1


] is calculated which corresponds to the difference between the current peak-to-peak value amplitude of LAMBSE[


1


] and the average peak-to-peak value LAMBSE[


1


] (step


190


). During a steady state condition of the signal LAMBSE[


1


], the value PTPAMP_DELTA[


1


] is relatively small indicating a rather small peak-to-peak deviation of the signal LAMBSE[


1


]. At step


192


, the flag ADAPTIVE_TD_FLAG is initialized.




The step


194


, determines if the value PTPAMP_DELTA[


1


] is greater than the value MAX_DELTA (indicating a non-steady-state condition of the amplitude of LAMBSE[


1


]). The value MAX_DELTA is a threshold value that may be empirically determined. For example, the value MAX_DELTA may be set equal to 0.025. If the value PTPAMP_DELTA[


1


] is greater than the value MAX_DELTA (indicating a non-steady-state condition of LAMBSE[


1


]), the ADAPTIVE_TD_FLAG is set equal to a false value (step


196


) and then subroutine


177


advances to step


198


. If the value PTPAMP_DELTA[


1


] is not greater than the value MAX_DELTA (indicating a steady state condition of LAMBSE[


1


]), the subroutine


177


advances to step


198


.




The step


198


checks the flag ADAPTIVE_TD_FLAG to determine whether a steady-state condition of the amplitude of signal LAMBSE[


1


] exists. If a steady state condition exists, the subroutine


177


executes the steps


200


,


202


,


204


which adjusts the value of the transport delay TD_SEC[


1


] to ensure a desired peak-to-peak amplitude of LAMBSE[


1


] is maintained. As illustrated, the step


200


calculates a value ΔTD[


1


] representing the difference between the current peak-to-peak value of LAMBSE[


1


] and the desired peak-to-peak value of LAMBSE[


1


]. As shown, the value ΔTD[


1


] is calculated utilizing the following equation:




 ΔTD[


1


]=(PTPTAMP[


1


]−PTPTAMP_DESIRED[


1


]*KI;




wherein,




PTPAMP_DESIRED[


1


]=desired peak-to-peak amplitude based upon engine speed and engine load;




KI=gain less than “1”




At step


202


, the integral value TD_HEGO[


1


] is calculated which represents the portion of the transport delay attributed to the response time of the oxygen sensor


52


. Next, at step


204


, the value TD_SEC[


1


] is calculated utilizing the following equation:






TD_SEC[


1


]=TD_BASE[


1


]+TD_HEGO[


1


];






wherein,




TD_BASE[


1


]=base transport delay




The possible values for the base transport TD_BASE[


1


] are empirically determined and are stored in a table in the ROM


62


of the controller


58


. The table of TD_BASE[


1


] values are indexed by engine speed and engine load. Thus, the subroutine


177


determines the transport delay TD SEC[


1


] responsive to the engine speed and the engine load. After the transport delay TD SEC[


1


] is calculated, the subroutine


177


calls a control frequency subroutine


209


(step


206


) to control the frequency of the signals LAMBSE[


1


] and LAMBSE[


2


].




Referring again to step


194


, if the ADAPTIVE_TD_FLAG indicates a non-steady state condition exists, the transport delay TD_SEC[


1


] is calculated using a value TD_HEGO


i−1


[


1


] determined in a prior iteration of the subroutine


177


(step


208


). Thereafter, the subroutine


177


is exited and the subroutine


159


advances to the step


164


illustrated in FIG.


9


C.




In an alternate embodiment of engine control routine


93


(not shown), the frequency of the air/fuel ratio oscillations in cylinder groups


18


,


20


may be measured values instead of being determined from predetermined values of TD_SEC[


1


] and TD_SEC[


2


], respectively. In particular, the frequency of the air/fuel ratio oscillations in the cylinder groups


18


,


20


may be determined by measuring the frequency of the signals LAMBSE[


1


], LAMBSE[


2


], respectively, or the signals EGO_STATE[


1


], EGO_STATE[


2


], respectively. For example, because the frequency of LAMBSE[


1


] is equal to the frequency (F) of the air/fuel ratio oscillations in cylinder group


18


, the following equation may be utilized to calculate F:






F=(1/limit cycle of LAMBSE[


1


]).






Referring to

FIG. 9E

, the control frequency subroutine


209


- - - called in step


206


of FIG.


9


D - - - is utilized to move the frequency of one of the control signals LAMBSE[


1


] and LAMBSE[


2


] toward the other signal. As a result, the frequency of air/fuel ratio oscillations in the cylinder groups


18


,


20


are made substantially equal to one another, prior to phase shifting one of the signals LAMBSE[


1


] and LAMBSE[


2


].




As illustrated in

FIG. 2A

, the jump fraction JFR[


1


] represents a percentage of the peak-to-peak amplitude PTPAMP[


1


] of signal LAMBSE[


1


] and is utilized to calculate the “jump back” value (i.e., delta_lambse[


1


]) of the signal LAMBSE[


1


]. Similarly, the jump fraction JFR[


2


] represents a percentage of the peak-to-peak amplitude PTPAMP[


2


] of the signal LAMBSE[


2


] and is utilized to calculate the “jump back” value (i.e., delta_lambse[


2


]) of the signal LAMBSE[


2


].




To match the frequencies of the control signals LAMBSE[


1


] and LAMBSE[


2


], the subroutine


209


modifies one of the jump fractions JFR[


1


] and JFR[


2


], respectively. In particular, the subroutine


209


reduces the jump fraction JFR[I] (and corresponding delta_lambse[I]) of the LAMBSE[I] signal having the greater frequency. As a result, the frequency of the faster LAMBSE[I] signal is decreased. Referring to

FIG. 2A

at time T=T


1


, if no frequency matching of LAMBSE[


1


] and LAMBSE[


2


] was desired, the value JFR[


1


] would be set to a desired maximum value and the “jump back” would be from point


80


to point


83


. However, because frequency control matching of the signals LAMBSE[


1


] and LAMBSE[


2


] is desired in the present invention, and the signal LAMBSE[


1


] was previously operating at a faster frequency than LAMBSE[


2


] in this example, the subroutine


209


reduces the jump fraction JFR[


1


] resulting in a “jump back” from point


80


to point


82


. As a result, the actual transport delay TD_SEC[


1


] of the signal LAMBSE[


1


] is increased by a time ΔT which decreases the frequency of the signal LAMBSE[


1


]. Thus, the frequency of the signal LAMBSE[


1


] is decreased to match the frequency of the signal LAMBSE[


2


].




Referring to

FIG. 9E

, the subroutine


209


is entered at step


210


which determines if closed loop control of the engine


12


is desired. If closed loop control is desired, the step


212


determines if oxygen sensors


52


,


54


are being tested. Those skilled in the art will recognize that various methodologies may be used to test the degradation of the oxygen sensors


52


,


54


. However, since the degradation methodologies are not part of the claimed invention, they will not be discussed in any further detail hereinafter. Referring again to step


210


, if closed loop control is not desired, the subroutine


209


is exited.




At step


212


, if the oxygen sensors


52


,


54


are not being tested, the subroutine


209


executes steps


214


,


216


,


218


to determine whether the signal LAMBSE[


1


] or the signal LAMBSE[


2


] has a faster frequency. In particular, at step


214


, the value TD_DELTA is calculated utilizing the following equation:






TD_DELTA=TD_SEC[


1


]−TD_SEC[


2


]






The value TD_DELTA corresponds to the difference in the predetermined transport delays TD_SEC[


1


] and TD_SEC[


2


].




Next, at step


216


, the value TD_DELTA_INTEGRATOR is calculated utilizing the following equation:






TD_DELTA_INTEGRATOR=TD_DELTA_INTEGRATOR+(KJ*TD_DELTA);






wherein




KJ=integration constant less than “1”




It should be noted that the integration constant KJ for calculating TD_DELTA_INTEGRATOR should be less than the constant KI utilized to calculate ΔTD[


1


] (see

FIG. 9D

step


200


). In particular, the constant KJ should preferably be one tenth of the constant KI (i.e., KJ<=KI/10). The value TD_DELTA_INTEGRATOR increases if the transport delay TD_SEC[


1


] is greater than the transport delay TD_SEC[


2


]. In other words, the value TD_DELTA_INTEGRATOR increases if the signal LAMBSE[


2


] has a faster frequency than LAMBSE[


1


]. Otherwise, the value TD_DELTA_INTEGRATOR decreases if the signal LAMBSE[


1


] has a faster frequency than the signal LAMBSE[


2


]. Further, the value TD_DELTA_INTEGRATOR is limited between the values of 0.3-0.7.




Referring again to step


218


, if the signal LAMBSE[


2


] has a faster frequency than the signal LAMBSE[


1


], the steps


220


and


222


are executed. In particular, at step


220


, the jump fraction value JFR[


1


] is set to the maximum value MAX_JFR, which may be 0.5, to maintain the frequency of the signal LAMBSE[


1


]. It should be understood, however, that the value MAX_JFR may be greater than or less than 0.5 depending upon the desired operating conditions of the engine


12


. Next, at step


222


, the jump fraction value JFR[


2


] is decreased to decrease the frequency of the signal LAMBSE[


2


], using the equation:






JFR[


2


]=MAX_JFR−TD_DELTA_INTEGRATOR






Referring again to step


218


, if the signal LAMBSE[


1


] has the faster frequency than the signal LAMBSE[


2


], the steps


224


and


226


are executed. In particular, at step


224


the jump fraction JFR[


2


] is set to a maximum value MAX_JFR to maintain the frequency of the signal LAMBSE[


2


]. Next at step


226


, the jump fraction JFR[


1


] is decreased to decrease the frequency of the signal LAMBSE[


1


], using the equation:






JFR[


2


]=MAX_JFR+TD_DELTA_INTEGRATOR






It should be noted that the value JFR[


2


] is decreased in the foregoing equation because TD_DELTA_INTEGRATOR is a negative number in this case.




Referring again to step


212


, if the oxygen sensors


52


,


54


are being tested, the subroutine


209


sets both jump fractions JFR[


1


] and JFR[


2


] equal to a maximum value MAX_JFR (steps


228


,


230


).




After executing any of steps


222


,


226


,


230


, the subroutine


209


is exited and the jump/hold subroutine


159


advances to the step


164


illustrated in FIG.


9


C.




Referring to

FIG. 9C

, at step


164


, the jump/hold subroutine


159


calls the calculate lambse jump back subroutine


231


after executing step


162


. The subroutine


231


is utilized to calculate desired value of LAMBSE_JUMP_BACK[


1


], as shown in

FIGS. 3A and 4

. It should be understood that LAMBSE[


1


] will be set equal to LAMBSE_JUMP_BACK[


1


] either (i) immediately after a state transition of EGO_STATE[


1


], if LAMBSE[


1


] is not required to deliver air/fuel bias after the transition of EGO_STATE[


1


], or (ii) after a time interval HOLD_TIME[


1


] (i.e., bias delivery time) has elapsed from EGO_STATE[


1


] changing state. For example, referring to

FIG. 4

at time T=T


0


, the signal EGO_STATE[


1


] (not shown) transitions from a rich to a lean state. In response, the controller


58


sets the signal LAMBSE[


1


] equal to the value LAMBSE_HOLD[


1


] to deliver air/fuel bias to cylinder group


18


over the time interval HOLD_TIME[


1


]. Thereafter, the value of LAMBSE[


1


] is set equal to the value LAMBSE_JUMP_BACK[


1


].




Referring to

FIG. 9F

, the subroutine


231


is entered at step


232


which calculates a value delta_lambse[


1


] representing the magnitude of the “jump back” of the signal LAMBSE[


1


]. The value delta_lambse[


1


] is calculated utilizing the following equation:






delta_lambse[


1


]=JFR[


1


]*PTPAMP[


1


];






wherein,




JFR[


1


]=jump back fraction,




PTPAMP[


1


]=peak-to-peak amplitude of LAMBSE[


1


].




Next, at step


234


, the value EGO_STATE[


1


] is checked to determine whether a rich or a lean state exists in the cylinder group


18


.




If EGO_STATE[


1


] indicates a rich state, the step


238


calculates the LAMBSE_JUMP BACK[


1


] by adding delta_lambse[


1


] to the signal LAMBSE[


1


]. Otherwise when EGO_STATE[


1


] indicates a lean state, the step


236


calculates the LAMBSE_JUMP_BACK[


1


] by subtracting delta_lambse[


1


] from the signal LAMBSE[


1


]. After either of steps


236


or


238


, the subroutine


231


is exited and the jump hold subroutine


159


advances to the step


166


illustrated in FIG.


9


C.




Referring to

FIG. 9C

, at step


166


, the jump/hold subroutine


159


calls the check frequency subroutine


239


after executing step


164


. The subroutine


239


compares the frequencies of signals LAMBSE[


1


] and LAMBSE[


2


] to determine if both frequencies are close enough in frequency for phase shifting one of the signals.




Referring to

FIG. 9G

, the check frequency subroutine


239


is entered at step


240


which determines whether the signal LAMBSE[


1


] or the signal LAMBSE[


2


] has the faster frequency using the transport delays TD_SEC[


1


] and TD_SEC[


2


], respectively. In particular, if the signal LAMBSE[


2


] has a greater frequency than the signal LAMBSE[


1


] (i.e., TD_SEC[


1


]>TD_SEC[


2


]), the step


244


is executed. The step


244


calculates the value TD_PERCENT_DIFFERENCE utilizing the equation:






TD_PERCENT_DIFFERENCE=


1


−(TD_SEC[


2


]/TD_SEC[


1


])






The value TD_PERCENT_DIFFERENCE represents the percentage difference between the transport delays TD_SEC[


1


] and TD_SEC[


2


].




Referring to again to step


240


, if the signal LAMBSE[


1


] has a greater frequency than the signal LAMBSE[


2


] (i.e., TD_SEC[


1


]<TD_SEC[


2


]), the step


242


is executed. The step


242


calculates the value TD_PERCENT_DIFFERENCE utilizing the equation:






TD_PERCENT_DIFFERENCE=1−(TD_SEC[


1


]/TD_SEC[


2


])






Next, at step


246


, the value TD_PERCENT_DIFFERENCE is compared with the value MAX_DIFFERENCE. The value MAX_DIFFERENCE represents a maximum allowable percentage difference of frequencies of LAMBSE[


1


] and LAMBSE[


2


] for which a phase shift is allowed on one of the signals.




Referring again to step


246


, if the value TD_PERCENT_DIFFERENCE is greater than the value MAX_DIFFERENCE, the FREQ_CHECK_FLAG is set equal to a false value (step


250


). Accordingly, neither of the signals LAMBSE[


1


] or LAMBSE[


2


] will be phase shifted with respect to the another signal. Alternately, if the value TD_PERCENT_DIFFERENCE is less than the value MAX_DIFFERENCE (step


246


), then the FREQ_CHECK_FLAG is set equal to a true value (step


248


). Accordingly, the frequency of signals LAMBSE[


1


] AND LAMBSE[


2


] are close enough to justify phase shifting one of the signals. In a preferred embodiment, the value MAX_DIFFERENCE is equal to 20% (e.g., MAX_DIFFERENCE=0.2). Finally, after either of the steps


248


,


250


, the subroutine


239


is exited and the jump/hold subroutine


159


advances to the step


168


illustrated in FIG.


9


C.




Referring to

FIG. 9C

, at step


168


, the jump/hold subroutine calls the check whether phase shift needed subroutine


251


, after executing step


166


. The subroutine


251


determines the amount of time that the signals EGO_STATE[


1


] and EGO_STATE[


2


] (and the air/fuel ratio oscillations in cylinder groups


18


,


20


, respectively) are in the incorrect phase with respect to one another. Referring to

FIG. 3F

, for example, when in phase operation is desired and the signals EGO_STATE[


1


] and EGO_STATE[


2


] are out of phase (during a limit cycle of EGO_STATE[


1


]), the subroutine


251


allows a timer EGO_TIMER[


1


] to increment. Similarly, when out of phase operation is desired and the signals EGO_STATE[


1


] and EGO STATE[


2


] are in phase (during one limit cycle of EGO_STATE[


1


]), the subroutine


251


increments the timer EGO_TIMER[


1


]. Thus, the value of EGO_TIMER[


1


] is indicative of the amount of time that the signals EGO_STATE[


1


] and EGO_STATE[


2


] are in the incorrect phase of one another. When the value EGO_TIMER[


1


] is greater than a threshold value, indicating that one of the LAMBSE[I] signals needs to be phase shifted to maintain a desired phase difference between the signals LAMBSE[


1


] and LAMBSE[


2


], a flag DETERMINE_PHASE_DIFF_FLAG is set equal to a true value to subsequently initiate a phase shift.




Referring to

FIG. 9H

, the subroutine


251


is entered at step


252


which determines the signal EGO_SUM. As previously discussed, the signal EGO_SUM is equal to “0” when the signals EGO_STATE[


1


] and EGO_STATE[


2


] are out of phase. Further, the signal EGO_SUM is equal to a non-zero value when the signals EGO_STATE[


1


] and EGO_STATE[


2


] are in phase.




Next, the steps


254


,


256


check for engine operational conditions in which the signals LAMBSE[


1


] and LAMBSE[


2


] should not be phase shifted. In particular, if the closed loop operation is not desired (step


254


) or the FREQ_CHECK_FLAG equals a false value (step


256


), no phase shift should occur. Accordingly, the subroutine


251


advances through steps


260


,


262


,


263


. As illustrated, the step


260


initializes the value ENTRY_FLAG which indicates that subroutine


251


was entered during a prior iteration of engine control routine


93


without a phase shift being performed on one of the signals LAMBSE[


1


] and LAMBSE[


2


]. The steps


262


,


263


stops the free running timer EGO_TIMER[


1


] and resets the timer EGO_TIMER[


1


].




Referring again to step


254


, if closed loop control is desired and the flag FREQ_CHECK_FLAG is equal to a true value, the step


258


is executed. The step


258


checks if the EGO_STATE[


1


] switched from a lean to a rich state. If the signal EGO_STATE[


1


] did not switch from a lean to a rich state (step


258


), the step


264


checks whether the values HOLD_TIME[


1


] and HOLD_TIME[


2


] indicate that air/fuel bias is being delivered by either of signals LAMBSE[


1


] and LAMBSE[


2


]. If either of signals LAMBSE[


1


] or LAMBSE[


2


] are delivering air/fuel bias, the step


265


stops the EGO_TIMER[


1


] and the subroutine


251


is exited. Thus, EGO_TIMER[


1


] is not incremented during air/fuel bias delivery. Alternately, if neither of signals LAMBSE[


1


] or LAMBSE[


2


] are delivering air/fuel bias, the steps


266


,


268


are executed. The steps


266


,


268


check whether the signals LAMBSE[


1


] or LAMBSE[


2


] are in the incorrect phase with respect to one another. If the signals LAMBSE[


1


] and LAMBSE[


2


] are in the incorrect phase, the step


270


allows the EGO_TIMER[


1


] to increment and the subroutine


251


is exited. Alternately, if the signals LAMBSE[


1


] and LAMBSE[


2


] are not in the incorrect phase, the step


269


stops the EGO_TIMER[


1


] and the subroutine


251


is exited. After either of steps


269


,


270


, the subroutine


251


is exited and the jump/hold subroutine


159


is advanced to the step


170


illustrated in FIG.


9


C.




Referring again to step


258


, if the signal EGO_STATE[


1


] did switch from a lean to a rich state, the step


272


determines whether the signal EGO_TIMER[


1


] is greater than the value PHASE_ERROR_THRESHOLD. If the signal EGO_TIMER[


1


] is greater than the value PHASE_ERROR_THRESHOLD, the steps


274


,


276


,


282


,


283


,


284


are executed.




The step


274


calls the select cylinder group subroutine


285


which selects one of the signals LAMBSE[


1


] or LAMBSE[


2


] (and one of the air/fuel ratio oscillations in cylinder groups


18


,


20


) to phase shift. The subroutine


285


is explained in greater detail hereinbelow.




The step


276


sets the flag DETERMINE_PHASE_DIFF_FLAG equal to “1” so that during a subsequent iteration of the engine control routine


93


, the determine phase difference subroutine


104


is called to determine the phase difference between the signals LAMBSE[


1


] and LAMBSE[


2


]. Further, the value ENTRY_FLAG is set equal to a false value (step


282


) and the EGO_TIMER[


1


] is stopped and reinitialized (steps


283


,


284


).




Referring again to step


272


, if the signal EGO_TIMER[


1


] is not greater than the value PHASE_ERROR_THRESHOLD, the values HOLD_MOD[


1


] and HOLD_MOD[


2


]- - -for phase shifting LAMBSE[


1


] and LAMBSE[


2


] are reset (steps


278


,


280


). Further, the flag ENTRY_FLAG is set equal to a false value (step


282


) and the EGO_TIMER[


1


] is stopped and reinitialized (steps


283


,


284


). Thereafter, the subroutine


251


is exited and the jump/hold subroutine


159


is advanced to the step


170


as illustrated in FIG.


9


C.




Referring to

FIG. 9I

, the select cylinder group subroutine


285


called from step


274


(in

FIG. 9H

) will now be explained. The subroutine


285


is utilized to select one of cylinder groups


18


,


20


in which the associated signal LAMBSE[I], controlling the cylinder group, will be phase shifted. As a result of phase shifting one of the signals LAMBSE[I], the air/fuel ratio oscillations in the selected cylinder group will be phase shifted. In particular, the subroutine


285


selects one of cylinder groups


18


,


20


communicating with a catalytic converter that is more capable of maintaining reduced emissions during a phase shift of the air/fuel ratio oscillations.




The subroutine


285


first determines whether either catalyst volume of catalytic converters


40


,


42


is greater than the other catalyst volume (steps


286


,


288


). The inventors herein have recognized that catalytic converter having a larger catalyst volume is more capable of maintaining reduced emissions than a smaller catalytic converter, when phase shifting air/fuel ratio oscillations. Thus, the inventors herein have recognized that the cylinder group communicating with the catalytic converter having a larger catalyst volume should be selected when a phase shift is to be performed on air/fuel ratio oscillations in one of the cylinder groups.




As a result, the inventors herein have recognized that the signal LAMBSE[I] controlling the cylinder group connected to the catalytic converter having a larger catalyst volume should be selected for being phase shifted. As previously discussed, the signals LAMBSE[


1


] and LAMBSE[


2


] control the air/fuel ratio oscillations in the cylinder groups


18


,


20


, respectively which are connected to the catalytic converters


40


,


42


, respectively. Accordingly, if catalytic converter


40


has a larger catalyst volume than catalytic converter


42


, the signal LAMBSE[


1


] should be selected for being phase shifted (steps


286


,


302


,


304


). In this case, the value SHIFT_GROUP[


1


] is set equal to a true value, to select the signal LAMBSE[


1


] for being phase shifted. Alternately, if the catalytic converter


42


has a larger catalyst volume than catalytic converter


40


, the signal LAMBSE[


2


] should be selected for being phase shifted (steps


288


,


298


,


300


). In this case, the value SHIFT_GROUP[


2


] is set equal to a true value, to select the signal LAMBSE[


2


] for being phase shifted.




If neither of catalytic converters


40


,


42


have a larger catalyst volume (steps


286


,


288


), the subroutine


285


determines whether one of the catalytic converters


40


,


42


has a greater amount of catalyst material than the other of catalytic converters


40


,


42


(steps


290


,


292


). The term “catalyst material” includes known oxidizing and reducing materials utilized in catalytic converters including platinum, palladium, and rhodium, or the like. The inventors herein have recognized that the catalytic converter having a greater amount of catalyst material is more capable of maintaining reduced emissions than a catalytic converter having a lesser amount of catalyst material, when phase shifting air/fuel ratio oscillations. Thus, the inventors herein have recognized that the cylinder group communicating with the catalytic converter having a larger amount of catalyst material should be selected, when a phase shift is to be performed on air/fuel ratio oscillations in one of the cylinder groups.




As a result, the inventors herein have recognized that the signal LAMBSE[I] controlling the cylinder group connected to the catalytic converter having a larger amount of catalyst material, should be selected for being phase shifted. Accordingly, if the catalytic converter


40


has a greater amount of catalyst material than catalytic converter


42


, the signal LAMBSE[


1


] should be selected for being phase shifted (steps


290


,


302


,


304


). Alternately, if the catalytic converter


42


has a greater amount of catalyst material than catalytic converter


40


, the signal LAMBSE[


2


] should be selected for being phase shifted (steps


292


,


298


,


300


).




If neither of catalytic converters


40


,


42


have a larger catalyst volume (steps


286


,


288


) or a greater amount of catalyst material (steps


290


,


292


), the subroutine


285


checks whether one of the catalytic converters


40


,


42


has a greater conversion efficiency (step


294


). Those skilled in the art will recognize that there are several conventional methods for determining the conversion efficiency of catalytic converters


40


,


42


. For example, the efficiency of catalytic converter


40


could be determined by accumulating the number of state transitions (N


1


) of the signal V


EGO1


from upstream oxygen sensor


52


and the number of state transitions (N


3


) of the signal V


EGO3


from the downstream oxygen sensor


55


, over a predetermined time interval. Thereafter, a ratio N


1


/N


3


can be calculated that is indicative of the catalyst conversion efficiency of converter


40


. A more detailed description of a known method for determining the catalyst conversion efficiency of a catalytic converter is described in U.S. Pat. No. 5,353,592, which is incorporated by reference herein in its entirety. It should be further understood that catalyst conversion efficiency may be determined by the main closed-loop fuel routine (not shown).




The inventors herein have recognized that the catalytic converter having a greater conversion efficiency is more capable of maintaining reduced emissions than the more degraded catalytic converter, when phase shifting air/fuel ratio oscillations. As a result, the inventors herein have recognized that the signal LAMBSE[I] controlling the cylinder group connected to the catalytic converter having a greater conversion efficiency, should be selected for being phase shifted. Accordingly, if the catalytic converter


40


has a greater conversion efficiency than catalytic converter


42


, the signal LAMBSE[


1


] should be selected for being phase shifted (steps


294


,


302


,


304


). Alternately, if the catalytic converter


42


has a greater conversion efficiency than catalytic converter


40


, the signal LAMBSE[


2


] should be selected for being phase shifted (steps


294


,


298


,


300


).




If neither of catalytic converters


40


,


42


have a larger catalyst volume (steps


286


,


288


) or a greater amount of catalyst material (steps


290


,


292


) or a greater conversion efficiency (steps


294


,


296


), the subroutine


285


next determines which of cylinder groups


18


,


20


has a faster frequency of air/fuel ratio oscillations (step


296


). The inventors herein have recognized that the catalytic converter connected to the cylinder group having a faster frequency of air/fuel ratio oscillations is more capable of maintaining reduced emissions than the other catalytic converter.




Because the frequency of the signals LAMBSE[


1


] and LAMBSE[


2


] are indicative of the frequency of air/fuel ratio oscillations in the cylinder groups


40


,


42


, respectively, the inventors herein have recognized that the faster signal LAMBSE[I] should be selected for being phase shifted. Accordingly, if the signal LAMBSE[


1


] has a faster frequency, the signal LAMBSE[


1


] should be selected for being phase shifted (steps


296


,


302


,


304


). Alternately, if the signal LAMBSE[


2


] has a faster frequency, the signal LAMBSE[


2


] should be selected for being phase shifted (steps


296


,


298


,


300


).




Those skilled in the art will recognize that the catalyst parameters including (i) the volume of each of catalytic converters


40


,


42


, and (ii) the amount of catalyst material in converters


40


,


42


, may be known when the automotive vehicle


10


is originally designed. Thus, the values for each of the catalyst parameters may be stored in the ROM of the controller


58


. Accordingly, each of steps


286


,


288


,


290


,


292


may access the values of the respective catalyst parameters to determine whether the respective step condition equals a “Yes” or a “No” value.




As previously discussed, the subroutine/method


285


selects a cylinder group connected to a catalytic converter best capable of maintaining reduced emissions during a change in an engine operational parameter. In the illustrated embodiment, the engine operational parameter was a phase offset between air/fuel ratio oscillations in the cylinder groups


18


,


20


. It should be understood, however, that the engine operational parameter could alternately be one of (i) a mean air/fuel ratio, (ii) a frequency of air/fuel ratio oscillations, or (iii) a number of enabled cylinders, in one or more cylinder groups.




Referring to

FIG. 9C

, the jump/hold subroutine


159


calls the calculate bias delivery subroutine


305


(step


170


) after executing the step


168


. The subroutine


305


determines whether an average air/fuel bias is to be maintained in cylinder group


18


during the current iteration of engine control routine


93


, and, if so, further determines the amplitude of the signal LAMBSE[


1


] to maintain the average air/fuel bias.




Referring to

FIG. 9J

, the calculate bias delivery subroutine


305


is entered at step


306


which determines whether the value EGO_STATE[


1


] indicates a rich state or a lean state in cylinder group


18


. If cylinder group


18


has a rich state (step


306


) and the desired air/fuel bias is a lean bias (i.e., BIAS[


1


]>=0 at step


310


), the value HOLD_TIME[


1


] is set equal to zero and the subroutine


305


is exited. In other words, in this case, no air/fuel bias will be delivered to cylinder group


18


during the current iteration of engine control routine


93


. Similarly, if the cylinder group


18


has a lean state (step


306


) and the desired air/fuel bias is a rich bias (i.e., BIAS[


1


]<=0 at step


308


), the value HOLD_TIME[


1


] is set equal to zero and the subroutine


305


is also exited.




Alternately, if an air/fuel bias is to be maintained in cylinder group


18


during the current iteration of engine control routine


93


(and subroutine


305


), steps


316


,


318


calculate an estimated magnitude of the signal LAMBSE[


1


] and an estimated hold time needed to deliver the desired air/fuel bias over the limit cycle of LAMBSE[


1


]. In particular, the step


316


calculates the value JUMP_HT_TMP utilizing the following equation:






JUMP_HT_TEMP=PTPAMP[


1


]*JUMP_MULTIPLIER;






wherein,




JUMP_HT_TEMP=an estimated value of LAMBSE[


1


] for delivering air/fuel bias,




PTPAMP[


1


]=peak-to-peak amplitude of LAMBSE[


1


], JUMP_MULTIPLIER=0.5




Next, the step


318


calculates the value HOLD_TIME_TMP utilizing the following equation:






HOLD_TIME_TMP=((BIAS[


1


]*(2*TD_SEC[


1


]))/JUMP_HT_TMP)






At step


320


, the value HOLD_MOD[


1


] is checked to determine if the signal LAMBSE[


1


] is to maintain an average air/fuel bias while being phase shifted (e.g., HOLD_MOD[


1


]>0). If so, the step


322


sets the value HOLD_TIME[


1


] equal to HOLD_MOD[


1


] (calculated in the determine phase difference subroutine


119


) and the subroutine advances to step


330


.




The step


330


calculates the BIAS_HEIGHT utilizing the following equation:






BIAS_HEIGHT=((HOLD_TIME[


1


]+(2*TD_SEC[


1


]))*BIAS[


1


])/HOLD_TIME[


1


]






Referring to

FIG. 4

, the BIAS_HEIGHT is the amplitude of the signal LAMBSE[


1


], with respect to stoichiometry, during the phase shift time interval HOLD_TIME[


1


] that is necessary to maintain the average air/fuel bias (i.e., BIAS[


1


]) desired over one limit cycle (i.e., limit cycle=HOLD_TIME[


1


]+(2*TD_SEC[


1


]) of the signal LAMBSE[


1


].




Referring to

FIG. 9J

, at step


332


, the value BIAS_JUMP is calculated utilizing the following equation:






BIAS_JUMP=((PTPAMP[


1


]*0.5)−BIAS_HEIGHT)*EGOSTATE[


1


])






Referring to

FIG. 4

, the value BIAS_JUMP is the value that LAMBSE[


1


] will be “jumped back” to obtain the BIAS_HEIGHT level.




Referring again to

FIG. 9J

, at step


334


, the value LAMBSE_HOLD[


1


] is calculated utilizing the equation:






LAMBSE_HOLD[


1


]=LAMBSE[


1


]+BIAS_JUMP






Referring to

FIG. 4

, the value LAMBSE_HOLD[


1


] represents the value of the signal LAMBSE[


1


] during the time interval HOLD_TIME[


1


]. Thus, the value LAMBSE_HOLD[


1


] represents a bias level calculated responsive to the desired average air/fuel bias BIAS[


1


] and the phase shift hold time HOLD_MOD[


1


].




Referring again to step


320


, if the signal LAMBSE[


1


] is to maintain an average air/fuel bias in cylinder group


18


, while not being phasing shifted (e.g., HOLD_MOD[


1


]=0), the step


324


is executed. The step


324


determines whether the estimated value HOLD_TIME_TMP (calculated in step


318


) is greater than a maximum allowable hold time. The maximum allowable hold time is determined utilizing the following equation:






maximum allowable hold time=MAX_TIME_PCT*TD_SEC[


1


];






wherein




MAX_TIME_PCT=a maximum percentage of the transport delay time TD_SEC[


1


]




At step


324


, if the value HOLD_TIME_TMP is greater than the maximum allowable hold time, the step


326


sets the value HOLD_TIME[


1


] equal to the maximum allowable hold. Otherwise, the step


328


sets the value HOLD_TIME[


1


] equal to the value HOLD_TIME_TMP. After either of steps


326


,


328


, the subroutine


305


executes the steps


330


,


332


,


334


, which were previously discussed. After step


334


, the subroutine


305


is exited and the jump/hold subroutine


159


advances to the step


172


.




Referring to

FIG. 9C

, the jump/hold subroutine


159


at step


172


determines whether LAMBSE[


1


] is to supply an air/fuel bias to the cylinder group


18


during the current iteration of engine control routine


93


. If LAMBSE[


1


] is to supply bias (e.g., HOLD_TIME[


1


]>0), the step


176


sets the signal LAMBSE[


1


] equal to the value LAMBSE_HOLD[


1


] (determined in the calculate bias delivery subroutine


305


). Otherwise, the step


174


sets the signal LAMBSE[


1


] equal to the value LAMBSE_JUMP_BACK[


1


] (determined in the calculate lambse jump back subroutine


231


). After either of steps


174


,


176


, the subroutine


159


is exited and control is passed to the engine control routine


93


.




Referring to

FIG. 9M

, the reset subroutine will now be explained. As illustrated, the steps


356


,


358


are executed to reinitialize the values HOLD_TIME[


1


] and HOLD_TIME[


2


], respectively. In other words, the reset subroutine


355


stops air/fuel bias delivery during the subsequent iteration of the engine control routine


93


.




Referring to

FIG. 9K

, the ramp subroutine


335


will now be explained. The ramp subroutine


355


is entered at step


336


that calculates the value delta_lambse utilizing the following equation:






delta_lambse=((1−JFR[


1


])*PTPAMP[


1


]*Update_rate)/TD_SEC[


1


]);






As previously, discussed, the value Update_rate represents the time interval between iterations of the engine control routine


93


. Further, the value delta_lambse represents the incremental step value for adjusting the value of LAMBSE[


1


] until the signal EGO_SWITCH[


1


] switches states.




At step


338


, the value of EGO_STATE[


1


] is checked to determine whether EGO_STATE[


1


] indicates cylinder group


18


has a lean or rich state. If the EGO_STATE[


1


] indicates a lean state (e.g., EGO_STATE[


1


]=0), the step


340


calculates LAMBSE[


1


] utilizing the following equation:






LAMBSE[


1


]=LAMBSE[


1


]−delta_lambse






Thus, the signal LAMBSE[


1


] is ramped in a rich direction, with respect to stoichiometry, while a lean state is measured in the cylinder group


18


. Otherwise, if the signal EGO_STATE[


1


] indicates a rich state (e.g., EGO_STATE[


1


]=1), the step


342


calculates LAMBSE[


1


] utilizing the following equation:






LAMBSE[


1


]=LAMBSE[


1


]+delta_lambse






Thus, the signal LAMBSE[


1


] is ramped in a lean direction, with respect to stoichiometry, while a rich state is measured in the cylinder group


18


.




After either of steps


340


or


342


, the step


344


calls the check whether phase shift needed subroutine


251


, which was previously discussed.




Referring to

FIG. 9L

, the hold subroutine


345


will now be explained. The hold subroutine


345


is entered at step


346


which decrements the value HOLD_TIME[


1


]. Next, the step


348


decrements the value HOLD_TIME[


2


]. Thus, the hold subroutine


345


is decrementing the hold times HOLD_TIME[


1


] and HOLD_TIME[


2


] while an air/fuel bias is being delivered to cylinder groups


18


,


20


, respectively.




At step


350


, when the value HOLD_TIME[


1


] has elapsed (i.e., HOLD_TIME[


1


]<=0), the step


352


sets the signal LAMBSE[


1


] equal to LAMBSE_JUMP_BACK[


1


] (determined in the calculate lambse jump back subroutine


231


). Thus, the signal LAMBSE[


1


] is jumped back toward stoichiometry after the air/fuel bias delivery has stopped. Otherwise, the signal LAMBSE[


1


] remains equal to a prior value of LAMBSE[


1


] and the subroutine


345


advances to the step


354


. The step


354


calls the check whether phase shift needed subroutine


251


, which was previously discussed.




Referring to

FIG. 9A

, after the foregoing detailed discussion of the engine control routine


93


, one skilled in the art will recognize that the four major tasks are performed when phase shifting one of the signals LAMBSE[


1


] and LAMBSE[


2


]. First, the frequency of one of the signals LAMBSE[


1


] and LAMBSE[


2


] is moved toward the frequency of the other signal. Second, a phase difference between the signals LAMBSE[


1


] and LAMBSE[


2


] is determined. Third, one of the signals LAMBSE[


1


] and LAMBSE[


2


] is selected to be phase shifted with respect to the other signal to minimize emissions during the phase shifting. Fourth, while one of the control signals LAMBSE[


1


] and LAMBSE[


2


] is phase shifted to a desired phase offset from the other non-shifted control signal.




The control system


16


and the method


93


provide several advantages over known control systems and methods. In particular, the system


16


and method


93


selects a cylinder group that minimizes engine torque fluctuations and vibrations when a frequency of air/fuel ratio oscillations therein is adjusted to match another frequency. Further, the system


16


and method


93


selects a cylinder group that minimizes engine emissions when a frequency of air/fuel ratio oscillations therein is adjusted to match another frequency.



Claims
  • 1. A method for selecting one of first and second cylinder groups of an internal combustion engine, wherein an air/fuel feedback controller causes an air/fuel ratio in said first cylinder group to oscillate about a first predetermined air/fuel ratio at a first frequency, and wherein said air/fuel feedback controller causes an air/fuel ratio in said second cylinder group to oscillate about a second predetermined air/fuel ratio at a second frequency, said method comprising:determining which of said first and second frequencies of air/fuel ratio oscillations in said first and second cylinder groups, respectively, has a greater frequency; and, selecting one of said first and second cylinder groups having said greater frequency of air/fuel ratio oscillations, wherein said selection is made to reduce engine torque fluctuations while changing a frequency of air/fuel ratio oscillations in said selected cylinder group.
  • 2. The method of claim 1 wherein said determining step includes:determining a first engine operational parameter indicative of said first frequency of said air/fuel ratio oscillations in said first cylinder group.
  • 3. The method of claim 2 wherein said first engine operational parameter is a frequency of a commanded air/fuel ratio signal controlling said first cylinder group.
  • 4. The method of claim 1 wherein said determining step includes measuring air/fuel ratio oscillations in exhaust gases expelled from said first cylinder group to determine said first frequency.
  • 5. A method for selecting one of first and second cylinder groups of an internal combustion engine, wherein an air/fuel feedback controller causes an air/fuel ratio in said first cylinder group to oscillate about a first predetermined air/fuel ratio at a first frequency, and wherein said air/fuel feedback controller causes an air/fuel ratio in said second cylinder group to oscillate about a second predetermined air/fuel ratio at a second frequency, said method comprising:determining a first engine operational parameter indicative of said first frequency of air/fuel ratio oscillations in said first cylinder group; determining a second engine operational parameter indicative of said second frequency of air/fuel ratio oscillations in said second cylinder group; comparing said first frequency to said second frequency to determine which frequency is a greater frequency; and, selecting one of said first and second cylinder groups having said greater frequency of air/fuel ratio oscillations, wherein said selection is made to maintain reduced engine emissions when adjusting a frequency of air/fuel ratio oscillations in said selected cylinder group toward a frequency of air/fuel ratio oscillations in a non-selected cylinder group.
  • 6. The method of claim 5 wherein said first engine operational parameter is a frequency of a commanded air/fuel ratio signal controlling said first cylinder group.
  • 7. A control system for selecting one of first and second cylinder groups of an internal combustion engine, wherein an air/fuel ratio in said first cylinder group is controlled to oscillate about a first predetermined air/fuel ratio at a first frequency, and wherein an air/fuel ratio in said second cylinder group is controlled to oscillate about a second predetermined air/fuel ratio at a second frequency, said control system comprising:a first device for determining said first frequency of air/fuel ratio oscillations in said first cylinder group; a second device for determining said second frequency of air/fuel ratio oscillations in said second cylinder group; and, a controller operatively connected to said first and second devices, said controller being configured to determine which of said first and second frequencies has a greater frequency, said controller being further configured to select one of said first and second cylinder groups having said greater frequency of air/fuel ratio oscillations, wherein said selection is made to reduce engine torque fluctuations while changing a frequency of air/fuel ratio oscillations in said selected cylinder group.
  • 8. The control system of claim 7 wherein said first and second devices are first and second oxygen sensors, respectively, that measure said air/fuel ratio oscillations in said first and second cylinder groups, respectively.
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Number Name Date Kind
4703735 Minamitani et al. Nov 1987 A
4984551 Moser Jan 1991 A
5279114 Kurita et al. Jan 1994 A
5341788 Uchida Aug 1994 A
5390650 Gee et al. Feb 1995 A
5429104 Kondou Jul 1995 A
5435290 Gopp et al. Jul 1995 A
5450837 Uchikawa Sep 1995 A
5462038 Kotwicki et al. Oct 1995 A
5485382 Seki et al. Jan 1996 A
5492106 Sharma et al. Feb 1996 A
5511377 Kotwicki Apr 1996 A
5511378 Lindlbauer et al. Apr 1996 A
5570574 Yamashita et al. Nov 1996 A
5954039 Doering et al. Sep 1999 A
Foreign Referenced Citations (1)
Number Date Country
19735367 Sep 1998 DE