Patent Application
20100155309
The invention relates to a method for separating particles in hydrous slurry and a hindered-bed separator or hindered-bed settler or similar separator or settler apparatus (hereinafter “hindered-bed settler”) to partition solid particles in a hydrous slurry or pulp into two or more fractions containing particles of different size and density.
Many sizing and classifying methods employ gravity of solid material in hydrous slurry with an incoming feed containing the material encountering an upward teeter water flow. The variation in size and/or density will result in heavier particles failing to a lower level of the hindered-bed settler and lighter particles being uplifted to an overflow level of the hindered-bed settler thus affecting the desired separation.
The operation of so called hindered-bed settlers is based on even distribution of a controlled amount of teeter water into an in inner space of the body of the hindered-bed separator with teeter water distributor means arranged in the inner space of the body of the hindered-bed separator. Usually, the teeter water is pumped into teeter pipes of the teeter water distributor means from one side only, but if the water is “dirty” and contains for example fine solids much s, the teeter water pipes will get clogged because of the fine solids settling at the end of the teeter pipe where the flow velocity is lowest. Gradually this clogging then is proceeding towards the feed end of the teeter pipes and relatively soon the teeter water feed into the hindered-bed settler becomes biased and operation becomes poor. The hindered-bed settler has to be stopped for pipe cleaning meaning production losses etc. In some cases teeter water is pumped into the teeter pipes from both ends, but then the clogging starts from the middle of the teeter pipes.
The aim of the invention is to solve the above-identified problem.
According to an embodiment of the present invention, a hindered-bed separator for separating particles in hydrous slurry comprises a body defining an inner space, a teeter water distributor means comprising teeter water pipes arranged in the inner space of the body for introducing teeter water into the inner space of the body and directing water therefrom, a first manifold, an intake pipe for introducing teeter water into the first manifold, the teeter water pipes being in fluid connection with the first manifold, the teeter water pipes having apertures for discharging teeter water from the teeter water pipes into the inner space of the body, a feed well means for introducing hydrous slurry into the inner space of the body, an overflow launder means for discharging light particles from the inner space of the body, and a coarse feed means for discharging heavy particles from the inner space of the body. The at least one teeter water pipe is in fluid connection with a teeter water discharging means for discharging teeter water from said at least one teeter water pipe of the teeter water distributor means into the teeter water discharging means.
According to a method aspect of the present invention, a method for separating particles in hydrous slurry, comprises using a hindered-bed separator comprising a body defining an inner space, feed well means for introducing hydrous slurry into the inner space of the body, overflow launder means for discharging light particles from the inner space of the body, coarse feed means for discharging heavy particles from the inner space of the body, and teeter water distributor means comprising teeter water pipes arranged in the inner space of the body for introducing teeter water into the inner space of the body. Hydrous slurry is introduced into the inner space of the body. Teeter water is fed into the teeter water distributor means and teeter water is introduced into the inner space of the body by means of the teeter water distributor means. Light particles are discharged from the inner space of the body and heavy particles are discharged from the inner space of the body. At least one teeter water pipe of the teeter water distributor means is connected in fluid connection with a teeter water discharging means, and teeter water from the at least one teeter water pipe that is in fluid connection with the teeter water discharging means is discharged to the teeter water discharging means.
The invention is based on discharging part of the teeter water that is fed into the teeter water distributor means by using a teeter water discharging means that is in fluid connection with the teeter water distributor means. This means for example that a certain amount of teeter water is fed into the teeter water distributor means. This amount can for example be the double compared to the amount actually used for teetering in the hindered-bed separator, so the other half just runs through the teeter water pipes of the teeter water distributor means inside the hindered-bed separator. This way the flow speed in the teeter water pipes system is high or large enough to keep the teeter water pipes clean by transporting fine solids effectively through the teeter water pipes. This way an arrangement can be created that does not need cleaning of the teeter pipes at all or very seldom.
In a method and a hindered-bed separator somewhat dirty teeter water i.e. teeter water containing particles can be used. The new arrangement is essentially useful in cases where dirty circulating water e.g. from the tailings pond or thickener is used. Because of environmental reasons this is nowadays the most common situation in the industry.
In the suggested system the pipes could also be cleaned, if necessary, just by increasing momentarily the flow speed of water. The opening of the unit for cleaning would then not be necessary at all.
In one embodiment of the invention both in the intake pipe for feeding teetering water to the teeter water distributor means and in the return pipe for leading teetering water from the teeter water discharging means is provided with a flow measuring means, such as a flow meter, for measuring the flow before the hindered-bed separator and respectively for measuring the flow after the hindered-bed separator. The difference in the flows naturally flows into the interior of the hindered-bed separator. In this embodiment the amount of teeter water entering the inner space of the body of the hindered-bed separator and correspondingly the amount of teeter water flowing through the inner space of the body of the hindered-bed separator can be controlled by a valve means such as an automatic valve in the return pipe.
These and other objects, aspects and advantages of the invention will be better understood in view of the drawings and the following detailed description of preferred embodiments.
The invention relates to a method for separating particles (not shown in the Figures) in hydrous slurry 38 and to a hindered-bed separator 1 for separating particles in hydrous slurry 38.
First the method and preferred embodiments and variations thereof will be described.
The method for separating particles in hydrous slurry 38 comprises a step for using a hindered-bed separator comprising a body 2 defining an inner space 3, feed well means 4 for introducing hydrous slurry 38 into the inner space 3 of the body 2, overflow launder means 5 for discharging light particles 34 from the inner space 3 of the body 2, coarse feed means 6 for discharging heavy particles 35 from the inner space 3 of the body 2, and teeter water distributor means 7 comprising teeter water pipes 8 arranged in the inner space 3 of the body 2 for introducing teeter water 9 into the inner space 3 of the body 2.
The method includes a step for introducing hydrous slurry 38 into the inner space 3 of the body 2.
The method includes steps for feeding teeter water 9 into the teeter water distributor means 7 and introducing teeter water 9 into the inner space 3 of the body 2 by means of the teeter water distributor means 7. The amount of teeter water 9 fed into the teeter water distributor means 7 exceeds preferably, but not necessarily, the amount of teeter water 9 needed for the separation process performed in the inner space 3 of the body 2 of the hindered-bed separator. In one embodiment of the method of the invention, the method includes a step for feeding between about 110% to about 200% for example between about 125% to about 150%, the amount of teeter water 9 into the teeter water distributor means 7 of the amount of teeter water 9 that is needed for the separation process performed in the inner space 3 of the body 2 of the hindered-bed separator 1.
The method includes a step for discharging light particles 34 from the inner space 3 of the body 2.
The method includes a step for discharging heavy particles 35 from the inner space 3 of the body 2.
The method includes a step for connecting at least one teeter water pipe 8 of the teeter water distributor means 7 in fluid connection with a teeter water discharging means 10.
The method includes a step for discharging teeter water 9 from the at least one teeter water pipe 8 that is in fluid connection with the teeter water discharging means 10 to the teeter water discharging means 10.
The method includes preferably a step for connecting all teeter water pipes 8 of the teeter water distributor means 7 in fluid connection with a teeter water discharging means 10 and a step for discharging teeter water from all teeter water pipes 8 to the teeter water discharging means 10.
The method comprises in a preferable embodiment of the method using a hindered-bed separator 1 having a teeter water distributor means 7 having at least one teeter water pipe 8 that has a first end 11, which is in fluid connection with a first manifold 12 configured for receiving teeter water 9 from an intake pipe 32 and configured for distributing teeter water 9 to the at least one teeter water pipe 8 that is in fluid connection with the first manifold 12, and which has an opposite second end 13. This preferred embodiment of the method of the invention comprises a step for connecting the opposite second end 13 of the at least one teeter water pipe 8 that is in fluid connection with the first manifold 12, in fluid connection with the teeter water discharging means 10. This preferred embodiment of the method of the invention comprises preferably a step for connecting the opposite second end 13 of the at least one teeter water pipe 8 that is in fluid connection with the first manifold 12, in fluid connection with a second manifold 14 of the teeter water discharging means 10.
The method comprises in a preferable embodiment of the method using a hindered-bed separator 1 having a teeter water distributor means 7 having several teeter water pipes 8 each having a first end 11, which is in fluid connection with a first manifold 12 configured for receiving teeter water 9 from an intake pipe 32 and configured for distributing teeter water 9 to the several teeter water pipes 8 that are in fluid connection with the first manifold 12, and each of which teeter water pipes 8 has a opposite second end 13. This preferred embodiment of the method of the invention comprises a step for connecting the opposite second end 13 of each teeter water pipe 8, which are in fluid connection with the first manifold 12, in fluid connection with the teeter water discharging means 10. This preferred embodiment of the method of the invention comprises preferably a step for connecting the opposite second end 13 of each teeter water pipe 8, which are in fluid connection with the first manifold 12, in fluid connection with a second manifold 14 of the teeter water discharging means 10.
The method comprises in a preferable embodiment of the method a step for arranging a first valve means 15 to the teeter water discharging means 10 to adjust the amount of teeter water 9 that is discharged from the teeter water discharging means 10.
The method comprises in a preferable embodiment of the method a step for arranging a first valve means 15 to the teeter water discharging means 10 to adjust the amount of teeter water 9 that is discharged from the teeter water discharging means 10. This preferable embodiment of the method includes a step for measuring by means of a first flow measuring means 17 the amount of inflowing teeter water 9 flowing into the teeter water distributor means 7 and a step for measuring by means of a second flow measuring means 19 the amount of outflowing teeter water 9 flowing from the teeter water discharging means 10. This preferable embodiment of the method includes a step for calculating the difference between the inflowing teeter water 9 and the outflowing teeter water 9, and a step for controlling the first valve means 15 in accordance with the calculated difference to adjust the flow in the teeter water discharging means 10, in other words to adjust the flow of teeter water 9 flowing through the inner space 3 of the body 2 of the hindered-bed separator 1.
The method comprises in a preferable embodiment of the method a step for arranging a first valve means 15 to the teeter water discharging means 10 to adjust the amount of teeter water 9 discharged from the teeter water discharging means 10. This preferable embodiment of the method includes a step for measuring by means of a pressure measuring means 39 the pressure of inflowing teeter water 9 flowing into the teeter water distributor means 7. This preferable embodiment of the method includes a step for controlling the first valve means 15 in accordance with the measured pressure to adjust the flow in the teeter water discharging means 10, in other words to adjust the flow of teeter water flowing through the inner space 3 of the body 2 of the hindered-bed separator.
The method comprises in a preferable embodiment of the method a step for arranging a first valve means 15 in the teeter water discharging means 10 to adjust the amount of teeter water 9 discharged from the teeter water discharging means 10. This preferable embodiment of the method of the invention includes steps for controlling the first valve means 15 by means of a timer 40 for example according to a pre-set time schedule
The method comprises in a preferable embodiment of the method a step for arranging a second valve means 16 in the at least one teeter water pipe 8 that is in fluid connection with the teeter water discharging means 10 and a step for controlling the second valve means 16 to adjust the amount of teeter water flowing from said at least one teeter water pipe 8 that is in fluid connection with the teeter water discharging means 10 into said teeter water discharging means 10.
The method comprises in a preferable embodiment of the method of the invention a step for arranging second valve means 16 in all the teeter water pipes 8 that are in fluid connection with the teeter water discharging means 10 and a step for individually controlling the second valve means 16 to individually adjust the amount of teeter water flowing from each teeter water pipe 8 into said teeter water discharging means 10.
The method comprises in a preferable embodiment of the method a step for arranging a second valve means 16 in the at least one teeter water pipe 8 that is in fluid connection with the teeter water discharging means 10. This preferable embodiment of the method of the invention includes a step for measuring by means of a first flow measuring means 17 the amount of inflowing teeter water 9 flowing into said at least one teeter water pipe 8 that is in fluid connection with the teeter water discharging means 10 and a step for measuring by means of a second flow measuring means 18 the amount of outflowing teeter water 9 flowing from said at least one teeter water pipe 8 that is in fluid connection with the teeter water discharging means 10. This preferable embodiment of the method of the invention includes a step for calculating the difference between the inflowing teeter water 9 and the outflowing teeter water 9 and a step for controlling the second valve means 16 in accordance with the calculated difference to adjust the flow in said at least one teeter water pipe 8 that is in fluid connection with the teeter water discharging means 10, in other words to adjust the flow of teeter water flowing through the inner space 3 of the body 2 of the hindered-bed separator 1 in said at least one teeter water pipe 8 that is in fluid connection with the teeter water discharging means 10.
The method comprises in a preferable embodiment of the method a step for arranging a second valve means 16 in the at least one teeter water pipe 8 that is in fluid connection with the teeter water discharging means 10. This preferable embodiment of the method of the invention includes steps for measuring by means of a first pressure measuring means 39 the pressure of teeter water 9 flowing into said teeter water pipe 8 that is in fluid connection with the teeter water discharging means 10 and for controlling the second valve means 16 in accordance with the measured pressure to adjust the flow in said at least one teeter water pipe 8 that is in fluid connection with the teeter water discharging means 10, in other words to adjust the flow of teeter water flowing through the inner space 3 of the body 2 of the hindered-bed separator 1 in said at least one teeter water pipe 8 that is in fluid connection with the teeter water discharging means 10.
The method comprises in a preferable embodiment of the method a step for arranging a second valve means 16 in said at least one teeter water pipe 8 that is in fluid connection with the teeter water discharging means 10. This preferable embodiment of the method of the invention includes steps for controlling the second valve means 16 with a timer 40 for example in accordance with a pre-set schedule.
The method comprises in a preferable embodiment of the method a step for arranging second valve means 16 in all the teeter water pipes 8 that are in fluid connection with the teeter water discharging means 10. This preferable embodiment of the method of the invention includes a step for individually measuring the amount of inflowing teeter water 9 flowing into each teeter water pipe 8 that are in fluid connection with the teeter water discharging means 10 and a step for individually measuring the amount of teeter water 9 flowing out from each teeter water pipe 8 that are in fluid connection with the teeter water discharging means 10 into the teeter water discharging means 10. This preferable embodiment of the method of the invention includes a step for calculating the difference between the inflowing teeter water and the outflowing teeter water in each individual teeter water pipe 8 that are in fluid connection with the teeter water discharging means 10 and a step for controlling each second valve means 16 in each teeter water pipe 8 that are in fluid connection with the teeter water discharging means 10 in accordance with the calculated difference to individually adjust the flow in each teeter water pipe 8 that are in fluid connection with the teeter water discharging means 10, in other words to individually adjust the flow of teeter water 9 flowing through the inner space 3 of the body 2 of the hindered-bed separator 1 in each individual teeter water pipe 8.
The method comprises in a preferable embodiment of the method a step for arranging second valve means 16 in all teeter water pipes 8 that are in fluid connection with the teeter water discharging means 10. This preferable embodiment of the method of the invention includes a step for measuring the pressure of teeter water 9 flowing into each teeter water pipe 8 that are in fluid connection with the teeter water discharging means 10 and for individually controlling each second valve means 16 in each teeter water pipe 8 in accordance with the measured pressure to individually adjust the flow in each teeter water pipe 8 that are in fluid connection with the teeter water discharging means 10, in other words to adjust the flow of teeter water 9 flowing through the inner space 3 of the body 2 of the hindered-bed separator 1 individually in each individual teeter water pipes 8.
The method comprises in a preferable embodiment of the method a step for arranging second valve means 16 in all the teeter water pipes 8 that are in fluid connection with the teeter water discharging means 10. This preferable embodiment of the method of the invention includes a step for individually controlling each second valve means 16 in each teeter water pipe 8 with a timer 40 for example according to a pre-set time schedule.
Next the hindered-bed separator 1 for separating particles in a hydrous slurry 38 and preferred embodiments and variations of the hindered-bed separator 1 will be described.
The hindered-bed separator 1 comprises a body 2 defining an inner space 3.
The body 2 of the hindered-bed separator 1 shown in
A teeter water distributor means 7 comprises teeter water pipes 8 is at least partly arranged in the inner space 3 of the body 2 for introducing teeter water into the inner space 3 of the body 2 and directing water therefrom.
The teeter water distributor means 7 comprises a first manifold 12, an intake pipe 32 for introducing teeter water into the first manifold 12 and teeter water pipes 8 in fluid connection with the first manifold 12. The teeter water pipes 8 are provided with apertures 29 for discharging teeter water from the teeter water pipes 8 into the inner space 3 of the body 2.
In the
In
The hindered-bed separator 1 comprises also a teeter water discharging means 10 that is in fluid connection with at least one teeter water pipe 8 for discharging teeter water 9 from the at least one teeter water pipe 8 that is in fluid connection with the teeter water discharging means 10 into the teeter water discharging means 10.
The hindered-bed separator 1 comprises also a feed well means 30 for introducing hydrous slurry 38 into the inner space 3 of the body 2.
In
The hindered-bed separator 1 comprises also an overflow launder means 5 for discharging light particles 34 from the inner space 3 of the body 2.
In
In
The hindered-bed separator 1 comprises also a coarse feed means 6 for discharging heavy particles from the inner space 3 of the body 2.
In
In a preferred embodiment of the hindered-bed separator 1 according to the invention the teeter water discharging means 10 comprises a second manifold 14 in fluid connection with the at least one teeter water pipe 8 and a return pipe 33 for discharging teeter water from the second manifold 14. The second manifold 14 is configured for receiving teeter water from the at least one teeter water pipe 8 and for discharging teeter water into the return pipe 33. The at least one teeter water pipe 8 is preferably arranged between the first manifold 12 and the second manifold 14.
In a preferred embodiment of the hindered-bed separator 1 the teeter water discharging means 10 comprises a second manifold 14 in fluid connection with all teeter water pipes 8 of the teeter water distributor means 7 and a return pipe 33 for discharging teeter water from the second manifold 14. The second manifold 14 is configured for receiving teeter water from all teeter water pipes 8 of the teeter water distributor means 7 and for discharging teeter water into the return pipe 33. All teeter water pipes 8 of the teeter water distributor means 7 are preferably arranged between the first manifold 12 and the second manifold 14.
In a preferred embodiment of the hindered-bed separator 1, the hindered-bed separator 1 comprises and first valve means 15 in the teeter water discharging means 10 for adjusting the amount of teeter water 9 discharged from the teeter water discharging means 10 into a return pipe 33. The first valve means 15 can be arranged in the return pipe 33 as shown in
In a preferred embodiment of the hindered-bed separator 1, the hindered-bed separator 1 comprises first flow measuring means 17 for measuring the amount of teeter water flowing from an intake pipe 32 into the teeter water distributor means 7, and second flow measuring means 19 for measuring the amount of teeter water flowing out of the inner space 3 of the body 2 via the teeter water discharging means 10 into a return pipe 33. This preferred embodiment of the hindered-bed separator 1 comprises calculating means 18 for calculating the difference between the inflowing teeter water and the outflowing teeter water, and first valve means 15 functionally connected to the calculating means 18 for adjusting the amount of outflowing teeter water in accordance with the calculated difference. In this preferred embodiment also the amount of teeter water entering the inner space 3 of the body 2 of the hindered-bed separator 1 can be calculated by means of the calculated difference, i.e. the amount of teeter water going into the separation process can also be calculated by means of the calculated difference.
In the preferred embodiment of the hindered-bed separator 1 shown in
In the preferred embodiment of the hindered-bed separator 1 shown in
In a preferred embodiment of the hindered-bed separator a second valve means 16 is arranged in at least one teeter water pipe 8 that is in fluid connection with the teeter water discharging means 10 for adjusting the amount of teeter water 9 flowing from said at least one teeter water pipe 8 into the teeter water discharging means 10.
In a preferred embodiment of the hindered-bed separator 1 the hindered-bed separator 1 comprises first flow measuring means 17 for measuring the amount of teeter water 9 flowing into the at least one teeter water pipe 8 and second flow measuring means 19 for measuring the amount of teeter water 9 flowing out of the at least one teeter water pipe 8. This preferred embodiment of the hindered-bed separator 1 comprises calculating means 18 for calculating the difference between the inflowing teeter water and the outflowing teeter water, and second valve means 16 functionally connected to the calculating means 18 for adjusting the amount of outflowing teeter water in accordance with the calculated difference.
The preferred embodiment of the hindered-bed separator 1 shown in
In a preferred embodiment of the hindered-bed separator 1, the hindered-bed separator 1 comprises first flow measuring means 17 for measuring the amount of inflowing teeter water flowing into the at least teeter water pipe 8 that is in fluid connection with the teeter water discharging means 10. This preferred embodiment of the hindered-bed separator 1 according to the invention comprises calculating means 19 for controlling that the amount of inflowing teeter water flowing into the at least one teeter water pipe 8 exceeds a pre-set value and second valve means 16 functionally connected to the control means 20 for increasing the amount of inflowing teeter water flowing into the at least one teeter water pipe 8 if the measured amount is below the pre-set value.
The preferred embodiment of the hindered-bed separator 1 shown in
In a preferred embodiment of the hindered-bed separator 1, the at least teeter water pipe 8 that is in fluid connection with the teeter water discharging means 10 comprises first pressure measuring means 39 for measuring the pressure teeter water flowing into the at least teeter water pipe 8 that is in fluid connection with the teeter water discharging means 10. In this preferred embodiment of the hindered-bed separator 1 the first pressure measuring means is functionally connected to a second valve means 16 for adjusting the amount of teeter water flowing out the at least one teeter water pipe 8 that is in fluid connection with the teeter water discharging means 10 into the teeter water discharging means 10 in accordance with the pressure measured by the first pressure measuring means 39.
In a preferred embodiment of the hindered-bed separator 1, all teeter water pipes 8 are in fluid connection with the teeter water discharging means 10 and all teeter water pipes 8 comprises first pressure measuring means 39 for measuring the pressure teeter water flowing into the least teeter water pipe 8. In this preferred embodiment of the hindered-bed separator 1 each first pressure measuring means is functionally connected to a second valve means 16 arranged in each teeter water pipe 8 for individually adjusting the amount of teeter water flowing out of each teeter water pipe 8 into the teeter water discharging means 10 in accordance with the pressure measured by the first pressure measuring means 39.
In a preferred embodiment of the hindered-bed separator 1, the at least teeter water pipe 8 that is in fluid connection with the teeter water discharging means 10 comprises second valve means 16 for adjusting the amount of teeter water flowing into the at least one teeter water pipe 8 into the teeter water discharging means 10 and a timer 40 that is functionally connected to the second valve means for adjusting the amount of teeter water 9 flowing into the teeter water discharging means 10 for example in accordance with a pre-set time schedule.
In a preferred embodiment of the hindered-bed separator 1, all the teeter water pipe 8 that are in fluid connection with the teeter water discharging means 10 comprises second valve means 16 for adjusting the amount of teeter water flowing into the teeter water pipe 8 into the teeter water discharging means 10 and a timer 40 that is functionally connected to the second valve means for adjusting the amount of teeter water 9 flowing into the teeter water discharging means 10 based on a time schedule.
It is apparent to a person skilled in the art that as technology advances, the basic idea of the invention can be implemented in various ways. The invention and its embodiments are therefore not restricted to the above examples, but they may vary within the scope of the claims.
