The present disclosure pertains to a new synthetic method for the preparation of 2-methyl-2-hydroxyheptane and 2-methyl-2-alkoxyheptanes, which are valuable commodities for use in flavors, fragrances and various personal care products, such as cosmetics.
2-Hydroxy-2-methyl heptane, hereinafter referred to as Compound 1-A, has the following structure:
Compound 1-A has a strong odor reminiscent of pine and/or muguet. It has proven very useful as a flavor or fragrance ingredient because of its appealing smell, volatility, and strength of smell (enabling its use at low concentrations).
Related C1-4 alkyl ethers of Compound 1-A are also highly useful as flavor and fragrance ingredients, such as Compounds 1-B and 1-C below:
Various syntheses of Compound 1-A have been reported, with many variations on the starting material. For example, Hurkes et al., report the addition of pentyl magnesium bromide to acetone. Chemistry—A European Journal, 20(30):9330-35 (2014). Reetz et al. report the addition of methyllithium to 2-heptanone with titanium tetrachloride. Tetrahedron, 42(11):2931-5 (1986). Ritani et al. report the addition of butyl magnesium bromide to 2,2-dimethyloxirane in the presence of copper bromide and triphenylphosphine. J. Chem. Res. Synop. 9:498-499, 2201-16 (1998). Each of these reactions suffers from various drawbacks, especially the use of highly toxic and reactive reagents (organometallic reagents and titanium reagents). Organometallic reagents are particularly disadvantageous in large scale industrial use because of their water sensitivity and the risk of creation of flammable gas mixtures. Methyllithium, butyl magnesium bromide and pentyl magnesium bromide for example, react with water or moisture to form methane, butane, or pentane gas, respectively. Titanium tetrachloride reacts with water to form an acidic cloud of titanium oxides and hydrochloric acid. These reagents are also relatively expensive. In addition, these reactions typically require the use of environmentally unsafe solvents, such as dialkyl ethers and tetrahydrofuran.
Compound 1-B has been reported to be made under high pressure, high temperature conditions by reacting 2-methyl-1-heptene with methanol at, for example, 400 Kelvin and 12 atmospheres. Luyben, W. L., Indus. & Engin. Chem. Res., 49(13):6164-75 (2010). Such conditions require specialized reactors and other equipment, as well as presenting a significant hazard and risk of explosion.
Thus, there is a need for improved methods for the synthesis of Compound 1-A, and C1-4 alkyl ethers thereof, which rely on less hazardous, less costly and/or less toxic reagents, as well as a need for obtaining the highest yields using the least expensive starting materials.
Applicants have discovered a much-improved, economically feasible and relatively safe method for the synthesis of 2-methyl-2-heptanol (Compound 1-A) and C1-4 alkyl ethers thereof. The present disclosure provides a method of making 2-methyl-2-heptanol (Compound 1-A) and C1-4 alkyl ethers thereof comprising the step of reacting 2-methyl-2-heptene (Compound 2) with water, or a C1-4 alcohol, in the presence of an acid to form Compound 1 or a C1-4 alkyl ether thereof. In some embodiments, the disclosure further provides a method of reacting 6-methyl-5-hepten-2-one (Compound 3) with a hydrazine compound to form an intermediate hydrazone (Compound 3-A), followed by base-catalyzed reduction of the hydrazone to form Compound 2.
Applicants have discovered a much-improved, economically feasible and relatively safe method for the synthesis of 2-methyl-2-heptanol (Compound 1-A) and C1-4 alkyl ethers thereof. The method involves the use of relatively inexpensive and safe reagents compared to prior art methods, and results in good yields for high cost effectiveness.
In a first aspect, the present disclosure therefore provides, a method (Method 1) of making Compound 1 comprising reacting Compound 2 with water or a C1-4 alcohol, in the presence of an acid:
wherein R is H or C1-4 alkyl (e.g., methyl or ethyl).
In further embodiments of the first aspect, the present disclosure provides:
In a second aspect, the present disclosure provides, a method (Method 2) of making Compound 2 comprising the steps of (A) reacting Compound 3 with a hydrazine compound to form intermediate Compound 3-A, followed by (B) base-catalyzed reduction of the hydrazone to form Compound 2:
In further embodiments of the second aspect, the present disclosure provides:
In a third aspect, the present disclosure provides Compound 1 made according to Method 1 or any of 1.1 et seq.
In a fourth aspect, the present disclosure provides a product or composition, such as an organoleptic composition, comprising Compound 1, made according to Method 1 or any of 1.1 et seq. In some embodiments, the Compound 1 may be used alone as a fragrance or added into a fragrance composition and/or consumer product as an agent for increasing substantivity and/or retention of a fragrance preparation and/or as a fixative.
Suitable solvents may include, alcohols such as methanol, ethanol, propanol, isopropanol, butanol, tert-butanol and the like; lower alkyl ester of lower carboxylic acid such ethyl acetate and the like; alkane nitriles such as acetonitrile, propionitrile, butyronitrile, isobutyronitrile, valeronitrile and the like; aromatic hydrocarbons such as benzene, toluene, xylene, anisole and the like; aliphatic hydrocarbons such as heptane, octane, cyclohexane, cycloheptane, cyclooctane and the like; and water. All these solvents can be used singly or in mixture with each other. Water can also be used as a solvent with or without mixing above mentioned solvents during the reaction.
6-Methyl hept-5-ene-2-one (3, 480 g, 3.8 mol) was added dropwise to hydrazine monohydrate (247 g, 4.9 mol, 1.3 eq.) at 0° C. over 1 hour. The mixture was stirred at ambient temperature overnight. The organic layer was separated (495 g) to afford intermediate (6-methylhept-5-en-2-ylidene)hydrazine (3-A). From this, 250 g of the intermediate was added into a solution of potassium hydroxide (56 g, 1 mol) in diethylene glycol at 60° C. The mixture was slowly heated to 156-170° C. and stirred for 3 hours while Compound 2 was distilled out. The remaining above intermediate 3-A (245 g) was slowly added at 160-166° C. and more product (2) was distilled out in the process. All of the fractions of product 2 were collected and washed with water (2×), 0.5 N HCl and brine. Dried with anhydrous Na2SO4, and distilled to afford 2 (273.1 g, 64%).
Concentrated sulfuric acid (160 ml; about 294 g) was slowly added to ice (130 g, about 142 mL). The mixture was cooled in an ice-water bath. Then Compound 2 (110 g) was added dropwise over 80 minutes and the internal temperature was controlled at 0 to 8° C. The mixture was stirred for another two hours and the internal temperature was maintained below 5° C. The mixture was diluted with 400 ml of cold water and stirred overnight. The organic layer was separated, washed with NaOH (1N, 2×30 ml) and brine (30 ml). The resulting organic layer was dried with anhydrous Na2SO4/K2CO3, distilled under vacuum to afford the product 1-A as colorless liquid (82.1 g, 64%, purity >99%). NMR and GC were identical with authentic sample.
2-Methyl-2-heptene (52 g, 0.46 mol) was slowly added to a solution of concentrated H2SO4 (12.3 ml, 0.23 mol) in MeOH (110 ml) at 35° C., over 0.5 hours under nitrogen. The mixture was stirred at 35° C. for 6 hours, then was cooled down and the methanol layer was separated, washed with 1N NaOH (2×30 ml), washed with brine (30 ml), and dried over sodium sulfate. The crude product was distilled under vacuum to afford the product as a colorless liquid (9.7 g).
The Examples provided herein are exemplary only and are not intended to be limiting in any way to the various aspects and embodiments of the invention described herein.
This Application is a national stage entry filed under 35 U.S.C. § 371 of PCT international application No. PCT/US2021/054278, filed on Oct. 8, 2021, which claims priority to, and the benefit of, U.S. Provisional Application Ser. No. 63/089,579, filed on Oct. 9, 2020, the contents of each of which are hereby incorporated by reference in their entireties.
Filing Document | Filing Date | Country | Kind |
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PCT/US2021/054278 | 10/8/2021 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2022/076892 | 4/14/2022 | WO | A |
Number | Name | Date | Kind |
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2019762 | Moravec et al. | Sep 1935 | A |
20190177653 | Lombardo et al. | Jun 2019 | A1 |
Number | Date | Country |
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WO 2016105449 | Jun 2016 | WO |
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Luyben, W. L., “Design and Control of the Methoxy-Methyl-Heptane Process”, Indus. & Engin. Chem. Res., 49(13), pp. 6164-6175, (2010). |
Mitani, et al., “Studies on Regioselective Addition of Alkyl(phosphine)copper Complexes to Epoxides”, J. Chem. Res. Synop., vol. 9, pp. 498-499, (1998). |
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Reetz, et al., “CH3Li/TiC14: A Non-Basic and Highly Selective Grignard Analogue”, Tetrahedron, 42(11), pp. 2931-2935, (1986). |
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20230065920 A1 | Mar 2023 | US |
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63089579 | Oct 2020 | US |