The present invention relates to a method of temperature treating a manganese steel intermediate product. It also relates to a specific alloy of a manganese steel intermediate product, which is temperature-treated by a special process to achieve a significantly reduced Lüders strain. This application claims the priority of European Patent Application Number EP 16 162 073.7, filed on 23 Mar. 2016.
Both the composition and the alloy, respectively, as well as the heat treatment in the manufacturing process have a significant influence on the properties of steel products.
It is known that in the course of a heat treatment, the warming-up, holding and cooling can have an influence on the final structure of a steel product. Furthermore, as already indicated, the alloy composition of the steel product obviously also plays a major role. The thermodynamic and material-technical relationships in alloyed steels are very complex and depend on many parameters.
It has been shown that a combination of different phases in the microstructure of a steel product can influence the mechanical properties and the deformability.
Depending on the specific requirement profile, different steels are used.
An important component of today's new steel alloys is manganese (Mn). These are so-called medium-manganese steels. The manganese content in weight percent (wt. %) is often in the range between 3 and 12. Due to its microstructure, a medium-manganese steel has a high combination of tensile strength and elongation. Typical applications in the automotive industry are complex safety-relevant deep-drawn components.
In
In the automotive sector, one works with a whole range of different steel alloys, each of which has been optimized specifically for their particular application area on the vehicle. For interior and exterior panels, structural parts and bumpers, alloys are used which have good energy absorption. Steel panels for the outer skin of a vehicle are relatively “soft” and have for example a tensile strength Rm of approx. 300 MPa and a good total elongation A80>30%. The steel alloys of safety-relevant components, for example, have a tensile strength Rm in the range between 600 and 1000 MPa. For example, the TRIP (transformation-induced plasticity) steels (reference numeral 1 in
For steel barriers (e.g. for side impact protection), which should prevent the ingress of vehicle parts in an accident, steel alloys are used which have a high tensile strength Rm of usually more than 1000 MPa. In this case, for example, the new generation of higher-strength AHSS (Advanced High-Strength Steels) steels is suitable (reference numeral 2 in
In the area designated by the reference numeral 3 in
Today's medium manganese steels have a pronounced yield strength due to their ultra-fine grain (typically ≤1 μm), which is clearly visible in the tensile test. An exemplary tensile curve 4 (also called stress-strain curve) is shown in
The energetic and technical effort for skin-pass rolling is sometimes quite high. In addition, this process leads to a reduction of the usable elongation.
It is therefore the object to develop a method for the production of manganese steel intermediate products in which the Lüders strain is less pronounced. Preferably, the manganese steel intermediate products should have no (measurable) Lüders strain.
Investigations on numerous alloy compositions of medium-manganese steels have shown that there is a correlation between the original austenite grain size of these steels and the Lüders strain. This means that the original austenite grain size has an influence on the mechanical properties of these steels. In general, it can be postulated that the Lüders strain behaves inversely proportional to the original austenite grain size.
The partial object of the invention is thus to find an alloy composition and a process for temperature treatment in order to increase the original austenite grain size and to manifest the increased austenite grains in the structure of the medium-manganese steels. Unlike the prior art (see WO2014095082 A1, for example), which concerns the provision of ultrafine structures (with an ultrafine grain having an average particle size of about 1 μm), the invention aims in a different direction. In addition, in the exemplified patent application WO2014095082 A1, a double annealing process is used, which works with other temperatures and process procedures. Steel products made by the method of WO2014095082A1 have a pronounced yield strength.
In accordance with the invention, there is provided a particularly suitable manganese steel alloy and an optimized process for temperature-treating a manganese steel intermediate product.
The manganese steel alloy of the invention comprises:
The manganese steel intermediate products which have been produced from a melt of this manganese steel alloy are subjected within the scope of a temperature treatment according to the invention to a first temperature treatment process and a subsequent second temperature treatment process.
The first temperature treatment process is a high-temperature process in which the steel intermediate product is subjected during a first holding period to a first annealing temperature which is above a critical temperature limit (referred to as TKG), wherein this critical temperature limit (TKG) is defined as follows: TKG≥(856−SK*manganese content) degrees Celsius, and wherein SK is a slope value.
The aforementioned formula, which serves as a definition of the critical temperature limit (TKG), states that the critical temperature limit (TKG) decreases in the manganese range mentioned with increasing manganese content.
The aforementioned slope value is preferably defined in all embodiments as follows: SK=7.83±10% and particularly preferably at SK=7.83.
The second temperature treatment process is an annealing process in which the steel intermediate product is subjected to a second annealing temperature T2, which is in each case lower than the first annealing temperature T1.
Preferably, the first annealing temperature T1 shows in all embodiments a dependence on said manganese range of the alloy, which is defined as follows: T1≥TKG.
Particularly preferred are embodiments of the invention at a critical temperature TK≥(866−SK*manganese content) degrees Celsius, where the following applies: SK=7.83±10%.
Preferably, the first holding period is at least 10 seconds in all embodiments. Particularly preferably, the first holding period in all embodiments is between 10 seconds and 7000 minutes.
Preferably, the second annealing temperature T2 is in all embodiments in the range between the temperatures A1 and A3.
Advantageous results are obtained if the second temperature treatment process, including the heating of the steel intermediate product, the holding the second annealing temperature and the cooling of the steel intermediate product, takes less than 6000 minutes. Preferably, this total time is even less than 5000 minutes.
The invention can be applied particularly advantageously to alloys in which the proportion of the one or more alloying elements lies in the following range:
Advantageous results are shown in all embodiments in which elements of the following group are used as micro-alloying elements: titanium (Ti), niobium (Nb), vanadium (V).
For the first time, the invention makes it possible to provide steel intermediate products having a Lüders strain AL which is less than 3% and preferably less than 1%.
At the same time, the steel intermediate products of the invention preferably have an average primary austenite grain size greater than 3 μm in all embodiments.
The alloy of the steel intermediate products of the invention preferably has an average manganese content according to the invention, which means that the manganese content is in the range of 3 wt. %≤Mn≤12 wt. %. Preferably, the manganese content in all embodiments is in the range 3.5 wt. %≤Mn≤8.5 wt. %.
The carbon content of the steel products of the invention is generally rather low. In addition, the carbon content is optional in all embodiments. That is, the carbon content is in the range C 1 wt. % in the invention. Embodiments in which the carbon content is in one of the following ranges are particularly preferred
a) 0.01≤C≤0.8 wt. %, or
b) 0.05≤C≤0.3 wt. %.
In a preferred method of the invention, the first temperature treatment process is carried out in a continuous strip plant (annealing plant). This process is also known as continuous annealing. Or another possibility is a discontinuous heat treatment (hood-type annealing) of the steel intermediate product.
If the temperature treatment of a hot strip is concerned, the first temperature treatment of the invention can also be carried out by a special temperature control during hot rolling. With this special temperature control, care is taken to ensure that the rolling end temperature of the hot strip during hot rolling is in the range above the critical temperature limit TKG.
In a preferred method of the invention, the second temperature treatment process is carried out in a discontinuously operating plant, wherein the steel intermediate product is subjected to the annealing process in this plant in a protective gas atmosphere. This process is preferably carried out in a hood-type annealing plant. However, the second temperature treatment process can also be carried out in all embodiments in a continuous strip plant (annealing plant) or in a hot-dip galvanizing plant.
The steel intermediate product of all embodiments may optionally be subjected to a skin-pass rolling process, which is primarily directed to conditioning the surface of the steel intermediate product. A more intensive skin-pass rolling is not required because the steel intermediate products of the invention have a low Lüders strain.
Thus, with the invention, the degree of skin-pass rolling can be reduced or completely avoided.
It is an advantage of the invention that steel intermediate products can be made which have a Lüders strain which is less than 3% and which is preferably less than 1%.
It is an advantage of the invention that steel intermediate products can be produced which have a tensile strength Rm (also called minimum strength) which is greater than 490 MPa.
It is an advantage of the invention that steel intermediate products can be produced which as a result of the reduced Lüders strain have a (minimum) total elongation (A80) which is greater than 10%.
It is an advantage of the invention that the steel intermediate products have an increased technically usable elongation due to the reduced Lüders strain.
The invention can be used, for example, to provide cold rolled steel products in the form of cold rolled flat products (e.g. coils). The invention can also be used, for example, to produce thin sheets or also wires and wire products.
The invention can also be used to provide hot strip steel products.
Further advantageous embodiments of the invention form the subject matters of the dependent claims.
Embodiments of the invention will be described in more detail below with reference to the drawings.
According to the invention, steel products or steel intermediate products are concerned which are characterized by a special microstructure constellation and properties.
In the following, the term “intermediate steel products” is sometimes used when it is intended to stress that the finished steel product is not concerned but instead a preliminary or intermediate product in a multi-stage production process. The starting point for such manufacturing processes is usually a melt. In the following, the alloy composition of the melt is given, since on this side of the manufacturing process, it is possible to influence the alloy composition relatively accurately (for example, by adding components such as alloying elements and optional micro-alloying elements). The alloy composition of the steel intermediate product usually deviates only insignificantly from the alloy composition of the melt.
Quantities or content information are given here largely in weight percent (in short wt. %), unless stated otherwise. If information is provided on the composition of the alloy, or the steel product, respectively, then the composition includes, in addition to the explicitly listed materials or substances, iron (Fe) as basic material and so-called unavoidable impurities that always occur in the molten bath and that also show up in the resulting steel intermediate product. All statements in wt. % must always be added to 100 wt. % and all % by volume must always be added to 100% of the total volume.
In addition to the special combination of alloying elements, a specially optimized process for temperature treatment is used. A corresponding diagram is shown in
The temperature treatment of the steel intermediate product comprises a first temperature treatment process S.1 and a subsequent second temperature treatment process S.2. These two temperature treatment processes S.1 and S.2 are shown in
The first temperature treatment process S.1 is a high-temperature process in which the steel intermediate product is subjected to a first annealing temperature T1 during a first holding period Δ1 (this step is also referred to as holding H1). The annealing temperature T1 lies above a critical temperature limit TKG during the holding H1.
The course of this critical temperature limit TKG is dependent (inter alia) on the manganese content Mn of the alloy of the manganese steel intermediate product, as determined by numerous examinations. In
On the horizontal axis, the manganese range MnB is plotted in percent by weight. As already mentioned, the invention gives excellent results especially with a manganese content in the following manganese range MnB: 3 wt. %≤Mn≤12 wt. %. This manganese range MnB is shown in
The alloy composition of the respective type is shown in Table 1, wherein only the essential alloying components are mentioned here. For each type, there are a number of embodiments that have been tested. The corresponding examples are numbered in the left column in Table 2 with the numbers 1 to 26.
In
If the circle symbols of
T
K=(866−SK*manganese content) (1)
The absolute value 866 in degrees Celsius defines the intersection with the vertical axis and the value SK defines the slope. SK is therefore also called the slope value.
The examinations have shown that the slope value SK is preferably 7.83±10% in all embodiments.
In addition, it could be shown that the critical temperature TK for alloy compositions according to the invention always lies above a lower critical temperature limit TKG. This lower critical temperature limit TKG is shown in
This straight line 8 can be circumscribed by the following equation (2), wherein TKG is given in degrees Celsius:
T
K
G=(856−SK*manganese content) (2)
The straight line 8 lies parallel to the straight line 7.
The following condition can be postulated: For steel alloys of the manganese steel intermediate product, as already defined, the first annealing temperature T1 must always be above the lower critical temperature limit TKG to ensure that a manganese steel intermediate product is obtained in which the Lüders strain AL is less than 3%.
It could be shown that also the second temperature treatment process S.2 has an influence on the Lüders strain. In order to maintain the grain size of the austenite grains in the structure, the second annealing temperature T2 must be lower than the first annealing temperature T1 in any case. Since the first annealing temperature T1 is always above the lower critical temperature limit TKG, it can be concluded that the second annealing temperature T2 should preferably be below the lower critical temperature limit TKG.
It can be seen from the schematic example of
The first holding period Δ1 is preferably at least 10 seconds in all embodiments, and preferably between 10 seconds and 6000 minutes.
The second holding period Δ2 is at least 10 seconds in all embodiments. In
Preferred embodiments are those in which the first temperature treatment process S.1, including the heating E1 of the steel intermediate product, the holding H1 of the first annealing temperature T1 and the cooling Ab1 of the steel intermediate product takes less than 7000 minutes.
Preferred embodiments are those in which the second temperature treatment process S.2, including the heating E2 of the intermediate steel product, the holding H2 of the second annealing temperature T2 and the cooling Ab2 of the steel intermediate product takes less than 6000 minutes and preferably less than 5000 minutes.
Furthermore, it could be shown that the significant reduction of Lüders strain AL is independent of whether the first temperature treatment process S.1 and/or the second temperature treatment process S.2 is/are carried out in a continuous strip plant (for example in a continuous plant) or in a discontinuous plant (for example in a hood-type annealer).
The invention can be applied to both cold strip intermediate products and hot strip intermediate products. In both cases, a significant reduction in Lüders strain AL can be seen.
Increasing the first annealing temperature T1 to a value above the critical temperature limit TKG clearly leads to an increase in the average original austenite grain size and to a significant reduction in the Lüders strain AL.
Chemical composition of alloy samples of Type 1 without microalloying:
the remainder iron Fe and unavoidable impurities.
Chemical composition of alloy samples of Type 2 with microalloying:
the remainder iron Fe and unavoidable impurities.
It can be seen from
It can be seen from
The curves 10 and 12 in
On the basis of the above equation (2), for the alloy compositions of Type 1, the lower temperature limit TKG1 can be determined as follows:
T
KG1=(856−7.83*5)=˜817° C. (2.1)
In
On the basis of the equation (2), for the alloy compositions of Type 2, the lower critical temperature limit TKG2 can be determined as follows:
T
KG2=(856−7.83*5)=˜817° C.=TKG1 (2.2)
For alloy compositions having an Nb content, the micro-alloy leads to an increase in the critical temperature limit TKG. In
Specifically, four identical samples (Type 3 alloys of Table 1) were compared here. The Type 3 alloys also meet the requirements of the invention. All four samples were each subjected to a first temperature treatment process S.1 and a subsequent second temperature treatment process S.2. All process parameters were identical, except that in the first temperature treatment process S.1, the first annealing temperature T1 was varied as follows (see column 2 of the following Table 3):
The alloys of Type 3 had the following main composition in these experiments:
remaining iron Fe and unavoidable impurities.
The solid curve 13.1 of
The curve 13.2 represents another exemplary sample (Type 3, 15 of Table 2) of Type 3, wherein here the yield strength is still slightly pronounced.
Another identical sample (see the dash-dotted curve 13.3 in
The curve 13.4 represents a further exemplary sample of the Type 3, wherein in this case too no pronounced yield strength is visible any more. This concerns Type 3, 17 of Table 2.
When considering the manganese steel intermediate products of the invention in connection with
Number | Date | Country | Kind |
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16162073.7 | Mar 2016 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/055714 | 3/10/2017 | WO | 00 |