Claims
- 1. A method for extracting contents from a plurality of envelopes containing paired, substantially parallel documents comprising:
- a) conveying the envelopes serially along a transport path;
- b) opening envelopes conveyed serially along the transport path;
- c) extracting the paired, substantially parallel documents from opened envelopes;
- d) singulating the paired, substantially parallel documents into paired, serial documents; and
- e) conveying the paired, serial documents along the transport path.
- 2. The method of claim 1 wherein the step of opening envelopes includes severing at least one selected edge of an envelope.
- 3. The method of claim 2 wherein the step of opening envelopes includes selecting a location on the envelope for severing the selected edge of the envelope by adjusting the position of the envelope relative to a severing device.
- 4. The method of claim 2 including directing slivers severed from the envelope away from the envelope.
- 5. The method of claim 4 including dividing the slivers into smaller portions and disposing of the smaller portions.
- 6. The method of claim 5 wherein the step of dividing the slivers includes:
- a) positioning the slivers between a first and second pair of rollers;
- b) rotating the second pair of rollers at a rate faster than the first pair of rollers to tear the slivers into the smaller portions.
- 7. The method of claim 2 wherein the step of severing at least one selected edge of the envelope includes rotating the envelope about a pivot point into a different orientation along the transport path to rotate the selected edge into a position for severing.
- 8. The method of claim 7 including severing at least a second selected edge of the envelope.
- 9. The method of claim 8 wherein the step of severing the second selected edge includes rotating the envelope about a second pivot point into a second different orientation along the transport path to rotate the second selected edge into position for severing.
- 10. The method of claim 1 wherein the plurality of envelopes includes envelopes having a desired characteristic and envelopes lacking the desired characteristic and wherein the method includes separating the envelopes having the desired characteristic from the envelopes lacking the desired characteristic.
- 11. The method of claim 10 wherein the step of separating the envelopes includes:
- a) scanning the envelopes to determine the envelopes lacking the desired characteristic; and
- b) outsorting the envelopes determined to be lacking the desired characteristic.
- 12. The method of claim 11 wherein the step of scanning the envelopes includes monitoring the thickness of the envelopes to determine envelopes outside a selected range of thickness.
- 13. The method of claim 12 wherein the step of monitoring thickness includes passing the envelopes through a pair of rollers wherein one roller is movable relative to the other roller and converting movement of the one roller relative to the other roller into an electrical signal representing envelope thickness.
- 14. The method of claim 13 including indicating variations in envelope thickness in response to the electrical signal.
- 15. The method of claim 12 wherein the step of outsorting the envelopes determined to be lacking the desired characteristic includes outsorting envelopes having a thickness exceeding the selected range of thickness.
- 16. The method of claim 12 wherein the step of monitoring the thickness of the envelopes includes determining an average thickness of an envelope relative to a selected length of the envelope.
- 17. The method of claim 16 wherein the step of determining the average thickness includes determining a windowed average and wherein the selected range of thickness includes a band of acceptable average values.
- 18. The method of claim 12 wherein the step of monitoring the thickness of the envelopes includes determining that envelopes containing folded documents are outside the selected range of thickness.
- 19. The method of claim 12 wherein the step of outsorting the envelopes includes outsorting envelopes determined to be outside the selected range of thickness to a predetermined output area.
- 20. The method of claim 11 wherein the step of scanning the envelopes includes monitoring the thickness of the envelopes to determine envelopes containing folded documents and wherein the step of outsorting envelopes includes outsorting the envelopes determined to contain the folded documents.
- 21. The method of claim 11 wherein the step of outsorting the envelopes includes outsorting envelopes having one predetermined feature to a predetermined output area.
- 22. The method of claim 21 wherein the step of outsorting includes outsorting envelopes having a second predetermined feature to a second predetermined area.
- 23. The method of claim 11 wherein the step of scanning the envelopes includes detecting metal objects in the envelopes and the step of outsorting the envelopes includes outsorting envelopes that contain detected metal objects.
- 24. The method of claim 23 wherein the step of detecting metal objects includes moving the envelopes through a toroidal winding and interpreting electrical signals developed in accordance with the movement of the envelopes through the toroidal winding.
- 25. The method of claim 11 wherein the step of scanning the envelopes includes monitoring the length of the envelopes and the step of outsorting the envelopes includes outsorting envelopes having a length outside a selected range of length.
- 26. The method of claim 25 wherein the step of monitoring the length of the envelopes includes monitoring the passing of envelope edges along the transport path.
- 27. The method of claim 10 including the step of determining envelopes containing a pair of documents as the envelopes having the desired characteristic and determining envelopes lacking the pair of documents as the envelopes lacking the desired characteristic.
- 28. The method of claim 27 including outsorting the envelopes determined to be lacking the pair of documents.
- 29. The method of claim 28 wherein the outsorting step includes outsorting the envelopes determined to be lacking the pair of documents prior to the step of opening the envelopes.
- 30. The method of claim 28 wherein the outsorting step includes outsorting the envelopes determined to be lacking the pair of documents after the step of opening the envelopes.
- 31. The method of claim 27 including conveying the envelopes determined to have the desired characteristic along the transport path.
- 32. The method of claim 10 wherein the step of separating the envelopes includes:
- a) scanning the envelopes to determine the envelopes having the desired characteristic and to determine the envelopes lacking the desired characteristic; and
- b) conveying the envelopes determined to have the desired characteristic along the transport path.
- 33. The method of claim 32 wherein the step of scanning the envelopes includes monitoring the thickness of the envelopes to determined envelopes having a desired characteristic of a thickness within a selected range of thickness.
- 34. The method of claim 33 wherein the step of monitoring thickness includes passing the envelopes through a pair of rollers wherein one roller is movable relative to the other roller and converting movement of the one roller relative to the other roller into an electrical signal representing envelope thickness.
- 35. The method of claim 34 including indicating variations in envelope thickness in response to the electrical signal.
- 36. The method of claim 33 wherein the step of conveying the envelopes determined to have the desired characteristic includes conveying envelopes having a thickness within the selected range of thickness along the transport path.
- 37. The method of claim 33 wherein the step of monitoring the thickness of the envelopes includes determining an average thickness of an envelope relative to a selected length of the envelope.
- 38. The method of claim 37 wherein the step of determining the average thickness includes determining a windowed average and wherein the selected range of thickness includes a band of acceptable average values.
- 39. The method of claim 33 wherein the step of monitoring the thickness of the envelopes includes determining that envelopes containing folded documents are outside the selected range of thickness.
- 40. The method of claim 32 wherein the step of scanning the envelopes includes detecting metal objects in the envelopes and the step of conveying the envelopes determined to have the desired characteristic includes conveying envelopes without detected metal objects along the transport path.
- 41. The method of claim 40 wherein the step of detecting metal objects includes moving the envelopes through a toroidal winding and interpreting electrical signals developed in accordance with the movement of the envelopes through the toroidal winding.
- 42. The method of claim 32 wherein the step of scanning the envelopes includes monitoring the length of the envelopes and the step of conveying the envelopes determined to have the determined characteristic includes conveying envelopes having a length within a selected range along the transport path.
- 43. The method of claim 42 wherein the step of monitoring the length of the envelopes includes monitoring the passing of envelope edges along the transport path.
- 44. The method of claim 1 wherein the step of singulating the paired, substantially parallel documents into paired, serial documents includes conveying the paired, substantially parallel documents through a nip of oppositely rotating drums so that the drums advance one of the documents of the pair and retard the other document of the pair along the transport path to singulate the paired, substantially parallel documents into the paired, serial documents along the transport path.
- 45. The method of claim 1 wherein the step of singulating the paired, substantially parallel documents into paired, serial documents includes advancing one of the documents of the pair relative to the other document of the pair along the transport path.
- 46. The method of claim 1 including accelerating movement of the paired, serial documents along the transport path relative to movement of the paired, substantially parallel documents.
- 47. The method of claim 46 wherein the step of accelerating movement includes accelerating movement of one document of the pair followed by accelerating movement of the other document of the pair.
- 48. The method of claim 1 wherein the singulating step includes the step of retarding movement of one document of the paired, substantially parallel documents relative to the other document of the paired, substantially parallel documents.
- 49. The method of claim 1 wherein the singulating step includes accelerating movement of one document of the paired, substantially parallel documents relative to the other document of the paired, substantially parallel documents.
- 50. The method of claim 1 including justifying the paired, serial documents to a reference surface along the transport path.
- 51. The method of claim 1 including orienting at least one document of the paired, serial documents into a selected orientation along the transport path.
- 52. The method of claim 51 wherein the step of orienting at least one document of the paired, serial documents includes the steps of determining the orientation of the one document along the transport path and orienting the one document into the selected orientation according to the determined orientation of the one document.
- 53. The method of claim 52 wherein the document is a document having a selected pattern of magnetic markings and the method includes the steps of:
- a) magnetizing the magnetic markings on the document;
- b) sensing the magnetized markings on the document;
- c) determining the location of the sensed magnetic markings on the document; and
- d) determining the orientation of the document based upon the determined location of the magnetic markings on the document.
- 54. The method of claim 53 wherein the step of sensing magnetic markings includes sensing a pattern of magnetic markings as the document is conveyed along the transport path.
- 55. The method of claim 51 wherein the orienting step includes the step of reversing the one document from end to end along the transport path.
- 56. The method of claim 55 wherein the step of reversing the one document includes delivering the document to a receiver along the transport path with a leading edge of the document leading and withdrawing the document from the receiver with the leading edge of the document trailing.
- 57. The method of claim 51 wherein the orienting step includes the step of inverting the one document from top to bottom along the transport path.
- 58. The method of claim 57 wherein the inverting step includes positioning the one document between a pair of opposed conveyor belts which progress through a 180 degree twist along longitudinal axes of the belts and along the transport path to thereby invert the one document along the transport path.
- 59. The method of claim 57 wherein the orienting step includes the step of reversing the one document from end to end along the transport path.
- 60. A method for extracting contents from a plurality of envelopes including envelopes having a desired characteristic and envelopes lacking the desired characteristic comprising:
- a) conveying the envelopes serially along a transport path;
- b) separating the envelopes having the desired characteristics from the envelopes lacking the desired characteristic;
- c) opening envelopes having the desired characteristic; and
- d) extracting the contents from the opened envelopes.
- 61. The method of claim 60 wherein the step of separating the envelopes having the desired characteristic from envelopes lacking the desired characteristic includes:
- a) determining envelopes that contain a pair of documents to be the envelopes having the desired characteristic; and
- b) determining envelopes lacking a pair of documents to be the envelopes lacking the desired characteristic.
- 62. The method of claim 60 wherein the step of separating the envelopes includes:
- a) scanning the envelopes to determine which of the envelopes are lacking the desired characteristic; and
- b) outsorting the envelopes determined to be lacking the desired characteristic.
- 63. The method of claim 62 wherein the step of scanning the envelopes includes monitoring the thickness of the envelopes to determine envelopes outside a selected range of thickness as the envelopes lacking the desired characteristic.
- 64. The method of claim 63 wherein the step of monitoring thickness includes passing the envelopes through a pair of rollers wherein one roller is movable relative to the other roller and converting movement of the one roller relative to the other roller into an electrical signal representing envelope thickness.
- 65. The method of claim 64 including indicating variations in envelope thickness in response to the electrical signal.
- 66. The method of claim 63 wherein the step of outsorting the envelopes determined to be lacking the desired characteristic includes outsorting envelopes having a thickness exceeding the selected range of thickness.
- 67. The method of claim 63 wherein the step of monitoring the thickness of the envelopes includes determining an average thickness of an envelope relative to a selected length of the envelope.
- 68. The method of claim 67 wherein the step of determining the average thickness includes determining a windowed average and wherein the selected range of thickness includes a band of acceptable average values.
- 69. The method of claim 63 wherein the step of monitoring the thickness of the envelopes includes determining that envelopes containing folded documents are outside the selected range of thickness.
- 70. The method of claim 63 wherein the step of outsorting the envelopes includes outsorting envelopes outside the selected range of thickness to a predetermined output area.
- 71. The method of claim 62 wherein the step of scanning the envelopes includes detecting metal objects in the envelopes and the step of outsorting the envelopes includes outsorting envelopes that contain detected metal objects.
- 72. The method of claim 71 wherein the step of detecting metal objects includes moving the envelopes through a toroidal winding and interpreting electrical signals developed in accordance with the movement of the envelopes through the toroidal winding.
- 73. The method of claim 62 wherein the step of scanning the envelopes includes monitoring the thickness of the envelopes to determine envelopes containing folded documents and wherein the step of outsorting envelopes includes outsorting the envelopes containing the folded documents.
- 74. The method of claim 62 wherein the step of scanning the envelopes includes monitoring the length of the envelopes and the step of outsorting the envelopes includes outsorting envelopes having a length outside a selected range of length.
- 75. The method of claim 74 wherein the step of monitoring the length of the envelopes includes monitoring the passing of envelope edges along the transport path.
- 76. The method of claim 62 wherein the step of outsorting the envelopes includes outsorting envelopes having one predetermined feature to a predetermined output area.
- 77. The method of claim 76 wherein the step of outsorting includes outsorting envelopes having a second predetermined feature to a second predetermined area.
- 78. The method of claim 61 wherein the step of separating the envelopes includes:
- a) scanning the envelopes to determine the envelopes having the desired characteristic and to determine the envelopes lacking the desired characteristic; and
- b) conveying the envelopes determined to have the desired characteristic along the transport path.
- 79. The method of claim 78 wherein the step of scanning the envelopes includes monitoring the thickness of the envelopes to determine envelopes having a desired characteristic of a thickness within a selected range of thickness.
- 80. The method of claim 79 wherein the step of monitoring thickness includes passing the envelopes through a pair of rollers wherein one roller is movable relative to the other roller and converting movement of the one roller relative to the other roller into an electrical signal representing envelope thickness.
- 81. The method of claim 80 including indicating variations in envelope thickness in response to the electrical signal.
- 82. The method of claim 79 wherein the step of conveying the envelopes determined to have the desired characteristic includes conveying envelopes having a thickness within the selected range of thickness along the transport path.
- 83. The method of claim 79 wherein the step of monitoring the thickness of the envelopes includes determining an average thickness of an envelope relative to a selected length of the envelope.
- 84. The method of claim 83 wherein the step of determining the average thickness includes determining a windowed average and wherein the selected range of thickness includes a band of acceptable average values.
- 85. The method of claim 79 wherein the step of monitoring the thickness of the envelopes includes determining that envelopes containing folded documents are outside the selected range of thickness.
- 86. The method of claim 78 wherein the step of scanning the envelopes includes detecting metal objects in the envelopes and the step of conveying the envelopes determined to have the desired characteristic includes conveying envelopes without metal objects along the transport path.
- 87. The method of claim 86 wherein the step of detecting metal objects includes moving the envelopes through a toroidal winding and interpreting electrical signals developed in accordance with the movement of the envelopes through the toroidal winding.
- 88. The method of claim 78 wherein the step of scanning the envelopes includes monitoring the length of the envelopes and the step of conveying the envelopes determined to have the determined characteristic includes conveying envelopes having a length within a selected range along the transport path.
- 89. The method of claim 88 wherein the step of monitoring the length of the envelopes includes monitoring the passing of envelope edges along the transport path.
- 90. A method for extracting documents from a plurality of envelopes having opposing envelope faces comprising:
- a) conveying the envelopes serially along a transport path;
- b) opening envelopes conveyed serially along the transport path;
- c) separating the envelope faces of each opened envelope along the transport path so that one envelope face is conveyed to one path of movement and the other envelope face is conveyed to a separate path of movement;
- d) separating the document from the envelope faces of the opened envelope; and
- e) conveying the separated document along a different path of movement from the paths of movement of the envelope faces.
- 91. The method of claim 90 wherein a document contained within the envelope is entrained against one of the separated envelope faces and is conveyed with the respective envelope face along the path of movement of the respective envelope face and wherein the step of separating the document from the envelope faces includes the step of separating the entrained document from the respective envelope face.
- 92. The method of claim 90 including the step of measuring the thickness of the separated document to determine whether the thickness of the separated document meets a selected criteria.
- 93. The method of claim 90 including the steps of verifying whether the document has been effectively separated from the envelope faces to effect proper extraction and offsorting any ineffectively separated document and envelope faces.
- 94. The method of claim 93 including the step of measuring the thickness of the separated document to verify proper extraction.
- 95. The method of claim 94 including the step of measuring the thickness of each separated envelope face.
- 96. The method of claim 95 including separately measuring the thickness of each envelope face and separately measuring the thickness of the separated document along the respective separate paths of movement to verify proper extraction.
- 97. The method of claim 96 including the steps of summing the separate thickness measurements of each envelope face and the separated document and comparing the sum to a predetermined thickness for the envelope and the contained document to verify proper extraction.
- 98. The method of claim 95 including the step of determining whether the measured thickness of any envelope face is unequal to a predetermined thickness for the envelope face and offsorting the document and envelope faces if the measured thickness is determined to be unequal to the predetermined thickness.
- 99. The method of claim 94 including the step of determining whether the measured thickness of the separated document is unequal to a predetermined thickness for the document and offsorting the document and envelope faces if the measured thickness is determined to be unequal to the predetermined thickness.
- 100. The method of claim 93 including reuniting the ineffectively separated document and envelope faces along a single path of movement prior to offsorting the ineffectively separated document and envelope faces.
- 101. A method for extracting documents from a plurality of envelopes having opposing envelope faces containing the documents comprising:
- a) conveying the envelopes serially along a transport path;
- b) opening envelopes conveyed serially along the transport path;
- c) separating the envelope faces of each opened envelope along the transport path so that one envelope face is conveyed to one path of movement and the other envelope face is conveyed to a separate path of movement wherein documents contained within the opened envelope are thereby entrained against at least one of the separated envelope faces and are conveyed with the respective envelope face along the respective path of movement of the respective envelope face;
- d) separating the entrained documents from the respective envelope face of the opened envelope; and
- e) conveying the separated documents along a different path of movement from the path of movement of the respective envelope face.
- 102. The method of claim 101 wherein the documents contained within the opened envelope are entrained against both of the separated envelope faces and are conveyed with the respective envelope faces along the respective paths of movement of the respective envelope faces and wherein the step of separating the entrained documents includes separating the entrained documents from each of the envelope faces and wherein further the method includes the step of reuniting the separated documents from each envelope face.
- 103. The method of claim 102 including the steps of verifying whether the documents have been effectively separated from each of the envelope faces for proper extraction and offsorting any ineffectively separated documents and envelope faces.
- 104. The method of claim 103 including the step of measuring the thickness of the reunited documents to verify proper extraction.
- 105. The method of claim 104 including the steps of measuring the thickness of each separated envelope face and summing the thickness measurements of each envelope face and the reunited documents and comparing the sum to a predetermined thickness for the envelope and the contained documents to verify proper extraction.
- 106. The method of claim 104 including the step of determining whether the measured thickness of the reunited documents is unequal to a predetermined thickness for the reunited documents and offsorting the reunited documents and envelope faces if the measured thickness is determined to be unequal to the predetermined thickness.
- 107. The method of claim 103 including the step of measuring the thickness of each separated envelope face and determining whether the measured thickness of any envelope face is unequal to a predetermined thickness for the envelope face and offsorting the reunited documents and envelope faces if the measured thickness is determined to be unequal to the predetermined thickness.
- 108. The method of claim 103 including reuniting the ineffectively separated documents and envelope faces along a single path of movement prior to offsorting the ineffectively separated documents and envelope faces.
- 109. A method for extracting contents from a plurality of envelopes comprising:
- a) conveying the envelopes serially along a transport path;
- b) opening envelopes conveyed serially along the transport path;
- c) extracting the contents from opened envelopes;
- d) conveying pairs of documents from the contents of each envelope along the transport path; and
- e) orienting at least a selected one of the documents from each pair of documents into a selected orientation along the transport path.
- 110. The method of claim 109 wherein the plurality of envelopes includes envelopes having a desired characteristic and envelopes lacking the desired characteristic and wherein the method includes separating the envelopes having the desired characteristic from the envelopes lacking the desired characteristic.
- 111. The method of claim 110 including the step of determining envelopes containing a pair of documents as the envelopes having the desired characteristic and determining envelopes lacking the pair of documents as the envelopes lacking the desired characteristic.
- 112. The method of claim 111 including outsorting the envelopes determined to be lacking the pair of documents.
- 113. The method of claim 112 wherein the outsorting step includes outsorting the envelopes determined to be lacking the pair of documents prior to the step of opening the envelopes.
- 114. The method of claim 112 wherein the outsorting step includes outsorting the envelopes determined to be lacking the pair of documents after the step of opening the envelopes.
- 115. The method of claim 111 including conveying the envelopes determined to have the desired characteristic along the transport path.
- 116. The method of claim 109 wherein the step of orienting the selected document into a selected orientation along the transport path includes the steps of determining the orientation of the selected document along the transport path and orienting the selected document into the selected orientation according to the determined orientation of the selected document.
- 117. The method of claim 109 wherein the selected document to be oriented is a predetermined document having a selected pattern of magnetic markings and the method includes the steps of:
- a) magnetizing the magnetic markings on the predetermined document;
- b) sensing the magnetized markings on the predetermined document;
- c) determining the location of the sensed magnetic markings on the predetermined document; and
- d) determining the orientation of the predetermined document based upon the determined location of the magnetic markings on the predetermined document.
- 118. The method of claim 117 wherein the step of sensing magnetic markings includes sensing a pattern of magnetic markings as the predetermined document is conveyed along the transport path.
- 119. The method of claim 109 wherein the step of orienting the predetermined document includes the step of reversing the predetermined document from end to end along the transport path.
- 120. The method of claim 119 wherein the step of reversing the predetermined document includes delivering the predetermined document to a receiver along the transport path with a leading edge of the predetermined document leading and withdrawing the predetermined document from the receiver with the leading edge of the predetermined document trailing.
- 121. The method of claim 109 wherein the step of orienting the predetermined document includes inverting the predetermined document from top to bottom along the transport path.
- 122. The method of claim 121 wherein the inverting step includes positioning the predetermined document between a pair of opposed conveyor belts which progress through a 180 degree twist along longitudinal axes of the belts and along the transport path to thereby invert the predetermined document along the transport path.
- 123. The method of claim 122 wherein the step of orienting the predetermined document includes reversing the predetermined document from end to end along the transport path.
- 124. A method for extracting contents from a plurality of envelopes comprising:
- a) conveying the envelopes serially along a transport path;
- b) opening envelopes conveyed serially along the transport path;
- c) extracting a document from opened envelopes;
- d) conveying the document along the transport path; and
- e) magnetically determining the orientation of the document; and
- f) conveying the document along a selected path of movement depending on the determined orientation of the document.
- 125. The method of claim 124 wherein the step of magnetically determining the orientation of the document includes the step of determining whether the document is in one selected orientation and wherein the step of conveying the document along a selected path of movement includes conveying the document along a predetermined path of movement when the document is determined to be in the one selected orientation.
- 126. The method of claim 124 wherein the document is a document having a selected pattern of magnetic markings and the method includes the steps of:
- a) magnetizing the magnetic markings on the document;
- b) sensing the magnetized markings on the document;
- c) determining the location of the sensed magnetic markings on the document; and
- d) determining the orientation of the document based upon the determined location of the magnetic markings on the document.
- 127. The method of claim 126 wherein the step of sensing magnetic markings includes sensing a pattern of magnetic markings as the document is conveyed along the transport path.
- 128. The method of claim 124 wherein the step of conveying the document along a selected path of movement includes the step of reversing the document from end to end along the selected path of movement.
- 129. The method of claim 128 wherein the step of reversing the document includes delivering the document to a receiver along the selected path of movement with a leading edge of the document leading and withdrawing the document from the receiver with the leading edge of the document trailing.
- 130. The method of claim 124 wherein the step of conveying the document along a selected path of movement includes the step of inverting the document from top to bottom along the selected path of movement.
- 131. The method of claim 130 wherein the inverting step includes positioning the document between a pair of opposed conveyor belts which progress through a 180 degree twist along longitudinal axes of the belts and along the selected path of movement to thereby invert the document along the selected path of movement.
- 132. The method of claim 124 wherein the step of conveying the document along a selected path of movement includes the step of inverting the document from top to bottom and reversing the document from end to end along the selected path of movement.
- 133. The method of claim 124 wherein the step of conveying the document along a selected path of movement includes conveying the document along a first path of movement when the document is determined to be in a first orientation.
- 134. The method of claim 133 including the step of maintaining the determined first orientation of the document along the first path of movement.
- 135. The method of claim 133 wherein the step of conveying the document along a selected path of movement includes conveying the document along a second path of movement when the document is determined to be in a second orientation.
- 136. The method of claim 135 including reversing the document from end to end along the second path of movement.
- 137. The method of claim 135 wherein the step of conveying the document along a selected path of movement includes conveying the document along a third path of movement when the document is determined to be in a third orientation.
- 138. The method of claim 137 including inverting the document from top to bottom along the third path of movement.
- 139. The method of claim 137 wherein the step of conveying the document along a selected path of movement includes conveying the document along a fourth path of movement when the document is determined to be in a fourth orientation.
- 140. The method of claim 139 including reversing the document from end to end and inverting the document from top to bottom along the fourth path of movement.
- 141. The method of claim 139 including the steps of maintaining the determined orientation of the document along the first path of movement; reversing the document from end to end along the second path of movement; inverting the document from top to bottom along the third path of movement; and reversing the document from end to end and inverting the document from top to bottom along the fourth path of movement.
- 142. A method for opening a plurality of envelopes comprising:
- a) conveying the envelopes serially along a transport path;
- b) rotating each envelope about a pivot point into a different orientation along the transport path to rotate a selected edge into a position for severing; and
- c) opening the envelopes conveyed serially along the transport path by severing at least one selected edge of each envelope to provide an opening at the selected edge of the envelope.
- 143. The method of claim 142 including severing at least a second selected edge of the envelope.
- 144. The method of claim 143 including rotating the envelope about a pivot point into a different orientation along the transport path to rotate the second selected edge into position for severing.
- 145. A method for opening a plurality of envelopes comprising:
- a) conveying the envelopes serially along a transport path;
- b) opening envelopes conveyed serially along the transport path by severing at least one selected edge of each envelope to provide an opening at the selected edge on the envelope and slivers from the opened edge;
- c) positioning the slivers between a first and second pair of rollers; and
- d) rotating the second pair of rollers at a rate faster than the first pair of rollers to tear the slivers into smaller portions.
- 146. A method for extracting contents from a plurality of envelopes containing paired, substantially parallel documents comprising:
- a) conveying the envelopes serially along a transport path;
- b) opening envelopes conveyed serially along the transport path;
- c) extracting the paired, substantially parallel documents from opened envelopes; and
- d) advancing one of the paired, substantially parallel documents along the transport path with respect to the other document from the paired, substantially parallel documents so that a leading edge of the one document is spaced in front of a leading edge of the other document along the transport path.
- 147. The method of claim 146 wherein the one document is advanced relative to the other document along the transport path so that a trailing edge of the one document is spaced in front of the leading edge of the other document along the transport path to provide paired, serial documents.
- 148. The method of claim 147 wherein the trailing edge of the one document is spaced in front of the leading edge of the other document to form a gap between the paired, serial documents along the transport path.
- 149. The method of claim 148 including conveying the paired, serial documents along the transport path.
- 150. The method of claim 146 wherein the advancing step includes accelerating movement of the one document of the paired, substantially parallel documents relative to the other document of the paired, substantially parallel documents.
- 151. The method of claim 146 wherein the advancing step includes retarding movement of one document of the paired, substantially parallel documents relative to the other document of the paired, substantially parallel documents.
- 152. A method for extracting contents from a plurality of envelopes containing parallel documents comprising:
- a) conveying the envelopes serially along a transport path;
- b) opening envelopes conveyed serially along the transport path;
- c) extracting the parallel documents from opened envelopes;
- d) singulating the parallel documents into serial documents along the transport path; and
- e) conveying the serial documents along the transport path.
- 153. The method of claim 152 wherein the plurality of envelopes includes envelopes having a desired characteristic and envelopes lacking the desired characteristic and wherein the method includes separating the envelopes having the desired characteristic from the envelopes lacking the desired characteristic.
- 154. The method of claim 153 including the step of determining envelopes containing a pair of documents as the envelopes having the desired characteristic and determining envelopes lacking the pair of documents as the envelopes lacking the desired characteristic.
- 155. The method of claim 154 including outsorting the envelopes determined to be lacking the pair of documents.
- 156. The method of claim 155 wherein the outsorting step includes outsorting the envelopes determined to be lacking the pair of documents prior to the step of opening the envelopes.
- 157. The method of claim 155 wherein the outsorting step includes outsorting the envelopes determined to be lacking the pair of documents after the step of opening the envelopes.
- 158. The method of claim 154 including conveying the envelopes determined to have the desired characteristic along the transport path.
- 159. The method of claim 153 wherein the step of separating the envelopes includes:
- a) scanning the envelopes to determine the envelopes lacking the desired characteristic; and
- b) outsorting the envelopes determined to be lacking the desired characteristic.
- 160. The method of claim 159 wherein the step of scanning the envelopes includes monitoring the thickness of the envelopes to determine envelopes outside a selected range of thickness.
- 161. The method of claim 160 wherein the step of monitoring thickness includes passing the envelopes through a pair of rollers wherein one roller is movable relative to the other roller and converting movement of the one roller relative to the other roller into an electrical signal representing envelope thickness.
- 162. The method of claim 161 including indicating variations in envelope thickness in response to the electrical signal.
- 163. The method of claim 160 wherein the step of outsorting the envelopes determined to be lacking the desired characteristic includes outsorting envelopes having a thickness exceeding the selected range of thickness.
- 164. The method of claim 160 wherein the step of monitoring the thickness of the envelopes includes determining an average thickness of an envelope relative to a selected length of the envelope.
- 165. The method of claim 164 wherein the step of determining the average thickness includes determining a windowed average and wherein the selected range of thickness includes a band of acceptable average values.
- 166. The method of claim 160 wherein the step of monitoring the thickness of the envelopes includes determining that envelopes containing folded documents are outside the selected range of thickness.
- 167. The method of claim 160 wherein the step of outsorting the envelopes includes outsorting envelopes outside the selected range of thickness to a predetermined output area.
- 168. The method of claim 159 wherein the step of scanning the envelopes includes monitoring the thickness of the envelopes to determine envelopes containing folded documents and wherein the step of outsorting envelopes includes outsorting the envelopes containing the folded documents.
- 169. The method of claim 159 wherein the step of outsorting the envelopes includes outsorting envelopes having one predetermined feature to a predetermined area.
- 170. The method of claim 169 wherein the step of outsorting the envelopes includes outsorting envelopes having a second predetermined feature to a second predetermined area.
- 171. The method of claim 159 wherein the step of scanning the envelopes includes detecting metal objects in the envelopes and the step of outsorting the envelopes includes outsorting envelopes that contain detected metal objects.
- 172. The method of claim 171 wherein the step of detecting metal objects includes moving the envelopes through a toroidal winding and interpreting electrical signals developed in accordance with the movement of the envelopes through the toroidal winding.
- 173. The method of claim 159 wherein the step of scanning the envelopes includes monitoring the length of the envelopes and the step of outsorting envelopes includes outsorting envelopes having a length outside a selected range.
- 174. The method of claim 173 wherein the step of monitoring the length of the envelopes includes monitoring the passing of envelope edges along the transport path.
- 175. The method of claim 153 wherein the step of separating the envelopes includes:
- a) scanning the envelopes to determine the envelopes having the desired characteristic and to determine the envelope lacking the desired characteristic; and
- b) conveying the envelopes determined to have the desired characteristic along the transport path.
- 176. The method of claim 175 wherein the step of scanning the envelopes includes monitoring the thickness of the envelopes to determine envelopes having a desired characteristic of a thickness within a selected range of thickness.
- 177. The method of claim 176 wherein the step of monitoring thickness includes passing the envelopes through a pair of rollers wherein one roller is movable relative to the other roller and converting movement of the one roller relative to the other roller into an electrical signal representing envelope thickness.
- 178. The method of claim 177 including indicating variations in envelope thickness in response to the electrical signal.
- 179. The method of claim 176 wherein the step of conveying the envelopes determined to have the desired characteristic includes conveying envelopes having a thickness within the selected range of thickness along the transport path.
- 180. The method of claim 176 wherein the step of monitoring the thickness of the envelopes includes determining an average thickness of an envelope relative to a selected length of the envelope.
- 181. The method of claim 180 wherein the step of determining the average thickness includes determining a windowed average and wherein the selected range of thickness includes a band of acceptable average values.
- 182. The method of claim 176 wherein the step of monitoring the thickness of the envelopes includes determining that envelopes containing folded documents are outside the selected range of thickness.
- 183. The method of claim 175 wherein the step of scanning the envelopes includes detecting metal objects in the envelopes and the step of conveying the envelopes determined to have the desired characteristic includes conveying envelopes without metal objects along the transport path.
- 184. The method of claim 183 wherein the step of detecting metal objects includes moving the envelopes through a toroidal winding and interpreting electrical signals developed in accordance with the movement of the envelopes through the toroidal winding.
- 185. The method of claim 175 wherein the step of scanning the envelopes includes monitoring the length of the envelopes and the step of conveying the envelopes determined to have the determined characteristic includes conveying envelopes having a length within a selected range along the transport path.
- 186. The method of claim 185 wherein the step of monitoring the length of the envelopes includes monitoring the passing of envelope edges along the transport path.
- 187. The method of claim 152 including orienting at least one document of the serial documents into a selected orientation along the transport path.
- 188. The method of claim 187 wherein the step of orienting at least one document of the serial documents includes the steps of determining the orientation of the one document along the transport path and orienting the one document into the selected orientation according to the determined orientation of the one document.
- 189. A method of extracting document contents from a plurality of envelopes comprising:
- a) conveying the envelopes along a transport path;
- b) opening three edges of each envelope and maintaining a fourth edge of the envelopes in tact;
- c) advancing each envelope with the fourth edge maintained in tact along the transport path;
- d) opening the fourth edge of each envelope along the transport path; and
- e) separating the envelope from the document contents along the transport path.
- 190. A method for processing pairs of documents that have been removed from envelopes including:
- a) serially conveying each pair of documents that have been removed from envelopes along a transport path;
- b) determining whether at least one selected document in each pair of documents is in a selected orientation along the transport path; and
- c) conveying the pair of documents along a selected path of movement on the transport path when the selected document in the pair of documents is determined to be in the selected orientation.
- 191. The method of claim 190 wherein the determining step includes determining whether the selected document is in a different orientation relative to the selected orientation and wherein the method includes orienting each selected document that is determined to be in a different orientation relative to the selected orientation into the selected orientation along the transport path.
- 192. A method for orienting documents from pairs of documents that have been removed from envelopes including:
- a) serially conveying the pairs of documents that have been removed from envelopes along a transport path;
- b) orienting at least one selected document in each pair of documents into a selected orientation along the transport path; and
- c) maintaining the serial conveyance of the pair of documents along the transport path following the orientation of the selected document into the selected orientation.
- 193. A method for processing pairs of documents including:
- a) serially conveying each pair of documents along a transport path;
- b) determining whether at least one selected document in each pair of documents is in a selected orientation along the transport path; and
- c) conveying the pair of documents along a selected path of movement on the transport path when the selected document in the pair of documents is determined to be in the selected orientation.
- 194. The method of claim 193 wherein the determining step includes determining whether the selected document is in a different orientation relative to the selected orientation and wherein the method includes orienting each selected document that is determined to be in a different orientation relative to the selected orientation into the selected orientation along the transport path.
- 195. A method for orienting documents from pairs of documents including:
- a) serially conveying the pairs of documents along a transport path;
- b) orienting at least one selected document in each pair of documents into a selected orientation along the transport path; and
- c) maintaining the serial conveyance of the pair of documents along the transport path following the orientation of the selected document into the selected orientation.
- 196. A method for extracting contents from a plurality of envelopes including:
- a) conveying the envelopes serially along a transport path;
- b) opening the envelopes along the transport path;
- c) extracting the contents from the opened envelopes;
- d) determining whether the contents of the opened envelopes lack a desired characteristic; and
- e) outsorting from the transport path to a selected area the contents determined to be lacking the desired characteristic together with the respective opened envelope from which each such contents determined to be lacking the desired characteristic have been extracted.
- 197. The method of claim 196 including reuniting the extracted contents determined to be lacking the desired characteristic with the respective envelope of such contents prior to the outsorting step.
- 198. The method of claim 197 wherein the step of determining whether the contents lack a desired characteristic includes determining whether the contents lack a pair of documents.
- 199. The method of claim 196 wherein the step of determining whether the contents lack a desired characteristic includes determining whether the contents lack a pair of documents.
- 200. A method for processing a plurality of envelopes with contents including envelopes containing a desired pair of documents and envelopes lacking the desired pair of documents comprising:
- a) conveying the plurality of envelopes along a transport path;
- b) opening envelopes conveyed along the transport path;
- c) determining which envelopes conveyed along the transport path lack the desired pair of documents; and
- d) offsorting the envelopes determined to be lacking the desired pair of documents from the transport path together with any contents of such envelopes determined to be lacking the desired pair of documents.
- 201. The method of claim 200 wherein the step of determining which envelopes conveyed along the transport path lack the desired pair of documents follows the step of opening the envelopes conveyed along the transport path.
- 202. The method of claim 200 including the step of extracting the contents from each envelope prior to the step of determining which envelopes conveyed along the transport path lack the desired pair of documents.
- 203. The method of claim 202 including reuniting the extracted contents with each envelope determined to be lacking the pair of documents prior to the offsorting step.
- 204. The method of claim 200 wherein the step of determining which envelopes conveyed along the transport path lack the desired pair of documents precedes the step of opening the envelopes conveyed along the transport path.
RELATED CASES
This is a continuation of U.S. patent application Ser. No. 08/234,532, filed on Apr. 28, 1994, still pending, which is itself a divisional of U.S. patent application Ser. No. 07/887,621, filed May 22, 1992, and since issued as U.S. Pat. No. 5,310,062, dated May 10, 1994, which is itself a continuation-in-part of U.S. patent application Ser. No. 07/363,511, filed Jun. 8, 1989, and since issued as U.S. Pat. No. 5,115,918, dated May 26, 1992, which is itself a divisional of U.S. patent application Ser. No. 06/904,966, filed Sep. 5, 1986, and since issued as U.S. Pat. No. 4,863,037, dated Sep. 5, 1989, which are incorporated by reference as if fully set forth herein.
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Divisions (2)
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Continuations (1)
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Continuation in Parts (1)
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363511 |
Jun 1989 |
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