The present invention relates to a method for the diagnostic analysis of a heating, ventilation and air-conditioning system (HVAC).
For the maintenance of a heating, ventilation and air-conditioning system, more commonly described as an HVAC system (an abbreviation for “Heating, Ventilation and Air-Conditioning”), it is now necessary to observe certain critical variables in real time, and to undertake statistical analyses for the execution of an advanced diagnostic procedure. In many cases, current solutions available are complex to apply, and specifically require the use of large numbers of sensors and the modification of the structure of the system in order to accommodate the installation of sensors.
The object of the invention is to propose a method for the execution of an accurate diagnostic analysis of the operation of a heating, ventilation and air-conditioning system (HVAC), using a minimum of sensors and executed in a non-intrusive manner. More specifically, the solution according to the invention does not involve the use of flow meters, pressure sensors or electric power sensors.
This object is achieved by a diagnostic analysis method for a heating, ventilation and air-conditioning system, wherein said system comprises at least one compressor, connected to an air condenser and designed for the circulation of a coolant fluid, an evaporator connected to the air condenser via an expansion device and permeated by a heat transfer fluid, said air condenser comprising at least one ventilator, wherein said method involves:
According to a particular feature, the method involves the determination of the sub-cooling of the system on the basis of temperature measurements at the compressor intake, at the compressor discharge, at the inlet of the expansion device, at the outlet of the expansion device, and of the determined enthalpies.
According to a further particular feature, the method involves the determination of the value for low pressure and the value for high pressure which are characteristic of the enthalpic diagram of the system, on the basis of temperature measurements at the compressor intake, at the inlet to the expansion device, at the outlet of the expansion device, of the determined enthalpies and of the estimated or measured discharge temperature of the compressor.
According to a further particular feature, the method involves a stage for the determination of the flow rate of coolant fluid through the compressor on the basis of the volumetric mass of the coolant fluid, of the compressor command function, and of a function for the high pressure value and the low pressure value. According to a further particular feature, the method involves a stage for the determination of the thermal capacity of the condenser, and of the thermal capacity of the evaporator, on the basis of the flow rate of coolant fluid and the enthalpies determined at the four points of measurement.
According to a further particular feature, the method involves a stage for the determination of the electric power input of the compressor, on the basis of the flow rate of coolant fluid and of the determined enthalpies.
According to a further particular feature, the method involves a stage for the determination of the electric power input of each ventilator in the air condenser, on the basis of the command function applied to each ventilator.
According to a further particular feature, the method involves a stage for the determination of the electric power input of each pump used for the circulation of the heat transfer fluid, on the basis of the command function applied to each pump.
According to a further particular feature, the method involves a stage for the determination of an instantaneous performance coefficient on the basis of the thermal capacity of the system and of the electrical capacity of the system.
The invention also relates to a system for the diagnostic analysis of a heating, ventilation and air-conditioning system, wherein said system comprises at least one compressor, connected to an air condenser and designed for the circulation of a coolant fluid, an evaporator connected to the air condenser via an expansion device and permeated by a heat transfer fluid, said air condenser comprising at least one ventilator, said system being comprised of the following:
According to a particular feature, the thermodynamic module is arranged for the determination of the sub-cooling of the system on the basis of temperature measurements at the compressor intake, at the compressor discharge, at the inlet of the expansion device, at the outlet of the expansion device, and of the determined enthalpies.
According to a further particular feature, the thermodynamic module is arranged for the determination of the value for low pressure and the value for high pressure which are characteristic of the enthalpic diagram of the system, on the basis of temperature measurements at the compressor intake, at the inlet to the expansion device, at the outlet of the expansion device, of the enthalpies determined and of the estimated or measured discharge temperature of the compressor.
According to a further particular feature, the thermodynamic module is arranged for the determination of the flow rate of coolant fluid through the compressor on the basis of the volumetric mass of the coolant fluid, of the command function of the compressor, and of a function for the high pressure value and the low pressure value.
According to a further particular feature, the thermodynamic module is arranged for the determination of the thermal capacity of the condenser, and of the thermal capacity of the evaporator, on the basis of the flow rate of coolant fluid and the enthalpies determined at the four points of measurement.
According to a further particular feature, the command and processing unit comprises an electrical module which is arranged for the determination of the electric power input of the compressor, on the basis of the flow rate of coolant fluid and of the enthalpies determined.
According to a further particular feature, the command and processing unit comprises an electrical module which is arranged for the determination of the electric power input of each ventilator in the air condenser, on the basis of the command function applied to each ventilator.
According to a further particular feature, the command and processing unit comprises an electrical module which is arranged for the determination of the electric power input of each pump used for the circulation of the heat transfer fluid, on the basis of the command function applied to each pump.
According to a further particular feature, the system comprises a diagnostic analysis module which is arranged for the determination of an instantaneous performance coefficient for the system, on the basis of the thermal capacity and of the electrical capacity of the system.
Further characteristics and advantages will become evident from the following detailed description, with reference to the attached diagrams, in which:
The invention relates to the detection of faults in a heating, ventilation and air-conditioning system (HVAC).
With reference to
The method according to the invention allows the execution of a diagnostic analysis of a system of this type, in a non-intrusive manner, i.e. without the necessity for the shutdown of the system, and using a limited number of sensors. The inclusion of additional sensors will allow the execution of a more advanced diagnostic analysis. The solution according to the invention allows the execution of predictive maintenance, and is compatible with any type of heating, ventilation and air-conditioning system.
The method according to the invention is deployed by means of a diagnostic analysis system which is appropriate to the heating, ventilation and air-conditioning system.
According to the invention, the system is provided with a minimum of three temperature sensors, positioned in the system as follows:
If necessary, an additional temperature sensor may be used. This temperature sensor (T2) is used for the measurement of the temperature of the coolant fluid Ff at the compressor discharge (point 2 on
The system also comprises a command and processing unit, which is configured for the execution of a thermodynamic module M_TH for the determination of thermodynamic parameters in the system, and an electrical module M_ELEC for the determination of electrical parameters in the system.
On the basis of the three temperature measurements, together with the command function of compressors, the thermodynamic module M_TH is able to determine the enthalpies h1, h2, h3, h4 of the coolant fluid Ff at point 1, point 2, point 3 and point 4.
Method for the Calculation of the Flow Rate of Coolant Fluid in a Compressor
The flow rate of coolant fluid in a compressor is given by the following formula:
{dot over ({circumflex over (m)}
comp
=u
comp×ρ(T1,P1)×f(P1,P2)
Where:
f(P1,P2)=a0+a1×P1+a2×P2+a3×P12+a4×P1×P2+a5×P22
The coefficients a0, a1, a2, a3, a4, a5 may be determined:
The total flow rate of coolant fluid circulating in a coolant fluid circuit (condenser, expansion device and evaporator) is equal to the sum of all flows circulating in all compressors.
Method for the Calculation of Enthalpy at a Compressor Outlet
For this purpose, the thermodynamic module M_TH will firstly determine the entropy at point 1:
s1(T1,P1)
Based on the assumption of isentropic conversion, entropy at the compressor outlet (if conversion is isentropic) will be equal to entropy at its inlet:
s
2,isent,comp
=s
1(T1,P1)
From s2,isent,comp and the high pressure P2 estimated beforehand, the thermodynamic module M_TH will determine the enthalpy of isenthalpic conversion:
h
2,isent,comp
=h(s2,isent,comp,P2)
The thermodynamic module M_TH calculates isentropic efficiency as a function of T1, P1 and P2:
ηisent,comp=b0+b1×T1+b2×τ+b3×T12+b4×T1×τb5×τ2
Where τ is the compression ratio of the compressor:
and the coefficients b0,b1,b2,b3,b4,b5 are determined on the basis of data supplied by the manufacturer.
The thermodynamic module M_TH then determines enthalpy at the compressor outlet:
Method for the Calculation of Enthalpy at Point 2
Where the system comprises multiple compressors, the thermodynamic module M_TH determines the enthalpy h2 at point 2 from the barycentre of all output enthalpies for each compressor, weighted by the flow rate of coolant fluid in each compressor.
Method for the Evaluation of the Coolant Fluid Temperature at Point 2
From calculations completed previously, the thermodynamic module M_TH can determine an estimated temperature at point 2, without the use of sensors. The thermodynamic module M_TH determines the temperature at point 2 as a function of the enthalpy h2 and the high pressure P2.
T2,est=T2(h2,P2)
Method for the Evaluation of Sub-Cooling
From T1, T2, T3 ,T4 and the states of the various actuators, it is not possible to directly determine sub-cooling, designated as “SC”.
The thermodynamic module M_TH therefore generates an assumption for this sub-cooling SC, as a function of the type of thermal system used (e.g. it is assumed that SC=0K), and the thermodynamic module M_TH executes calculations accordingly. The thermodynamic module thus determines an estimated temperature T2,est at point 2. If a temperature sensor is present at point 2, the thermodynamic module M_TH compares the estimated temperature T2,est with the actual temperature T2 measured at point 2. The thermodynamic module can then refine the value of sub-cooling SC by effecting the convergence of the calculated value for the estimated temperature T2,est at point 2 towards the actual temperature T2.
The error εT
For example, the thermodynamic module will scan values for sub-cooling from 0K to 20K (in increments of 0.1K).
From the selected value for sub-cooling, the temperature measurements T1, T2, T3, T4 and the command function for compressors, with reference to
P
3
=P
3(T3+SC)
h
3
=h
3(T3,P3)
h4=h3
P1=P4
h
1
=h
1(T1,P1)
s
1
=s
1(T1,P1)
ρ1=ρ1(T1,P1)
T1,sat=T1,sat(P1)
SH=T1−T1,sat
{dot over ({circumflex over (m)}
comp,i
=u
comp,i×ρ(T1,P1)×f(P1,P2), ∀i ∈ {1 . . . nb_comp}
h2,comp,i, ∀i ∈ {1 . . . nb_comp}
T
2,est
=T
2(h2,P2)
εT
The thermodynamic module corrects the value for sub-cooling SC, until the error to be corrected between the estimated temperature at point 2 and the measured temperature at point 2 reaches its minimum value.
In the interests of greater accuracy and robustness, the system may also incorporate sensors for the measurement of low pressure (LP) and high pressure (HP).
Where the flow rate of coolant fluid through the compressor Comp is known, the thermodynamic module M_TH can also determine thermal capacities.
For the condenser:
P
TH
cond=(h1−h3)×m
Where h2 is the output enthalpy of the compressor (point 2), h3 is the output enthalpy of the expansion device (point 3) and {dot over (m)} is the flow rate of coolant fluid in the compressor.
For the evaporator:
P
TH
ev=(h1−h3)×{dot over (m)}
Where h1 is the input enthalpy of the compressor (point 1), h3 is the output enthalpy of the expansion device (point 3) and {dot over (m)} is the flow rate of coolant fluid in the compressor.
The system also comprises an electrical module M_ELEC, which is used for the determination of the following parameters:
For the determination of these parameters, the system will require additional inputs to the temperatures measured by sensors. These additional inputs are the command function of the compressor ucomp, the command function of the ventilators uvent, the command function of each pump upump and the command function of each auxiliary. These command functions are generated by the command units of the constituent elements of the system, and are applied at the input of the electrical module M_ELEC.
For a compressor:
P
est,comp=(h2−1)×{dot over (m)}
Where h1 is the input enthalpy of the compressor (point 1), h2 is the output enthalpy of the compressor (point 2) and {dot over (m)} is the flow rate of coolant fluid circulating in the compressor.
For a ventilator:
P
est,vent
=g(uvent)
Where uvent is the command function of the ventilator and g is a characteristic function for the properties of the combination of ventilators+the aeraulic circuit (which may be reduced to a single heat-exchanger).
It may be assumed that this function is equal to the cube of the command function of the ventilator.
g(uvent)=g0×uvent3
g0 may be determined:
In the last 2 cases, the model for the power consumption of the ventilator may be refined e.g. by the application of the following function, or by the application of a polynomial function of a higher degree:
g(uvent)=g1×uvent+g2×uvent2+g3×uvent3
The total power input for all ventilators will be equal to the sum of all the power inputs for each ventilator:
For a pump:
P
est,pump
=h(upump)
Where upump is the command function of the pump and h is a characteristic function for the properties associated with the combination of the pump+the hydraulic circuit.
It may be assumed that this function is equal to the cube of the command function of the pump.
h(upump)=h0×upump3
h0 may be determined:
In the last 2 cases, the model for the power consumption of the pump may be refined by the application of the following function, or by the application of a polynomial function of a higher degree:
h(upump)=h1×upump+h2×upump2+h3×upump3
The total power input for all pumps will be equal to the sum of all the power inputs for each pump:
For auxiliaries:
For the calculation of electric power input, the electrical module M_ELEC considers data provided by technical documentation, or by specific electrical measurements.
For example, for the evaluation of the electric power input of the anti-freeze resistor, the electrical module M_ELEC will firstly log its power rating (as indicated on the data plate), then retrieve its command function Uaux (contactor status) in order to determine whether or not the resistor is in service.
The total electric power rating Pest,elec is determined by the electrical module M_ELEC by the addition of the electric power ratings determined for each constituent element of the system.
P
est,elec
=P
est,comp
+P
est,vent
+P
est,pumps
+P
est,aux+ . . .
Naturally, estimated power ratings might be replaced by measurements recorded using power sensors (power meters). It is also possible to use a combination of measured power values and calculated power values.
The system also comprises a diagnostic analysis module M_DIAG for the determination of various diagnostic indicators.
A first diagnostic indicator corresponds to the instantaneous performance coefficient COPinst, which is defined as follows:
Ptherm is the useful thermal power generated by the system.
Where the system is generating cold:
Ptherm=PTH
Where the system is generating heat:
Ptherm=PTH_cond
Pest,elec is the instantaneous electric power input of the system, as already defined above.
A second diagnostic indicator corresponds to an average performance coefficient, which is expressed as follows:
(where a digital calculator is used, such as a programmable automatic controller, the integral will be replaced by a finite sum).
The average performance coefficient may be calculated over variable time windows: time windows of 1 second, 1 minute, 1 hour, 1 day, 1 week, 1 month, etc.
Number | Date | Country | Kind |
---|---|---|---|
13 50693 | Jan 2013 | FR | national |