The invention relates to the filling of hydrophobic or hydrophobically modified porous microparticles with hydrophobic substances with subsequent encapsulation of the resulting hydrophobic particles using layer-by-layer (LbL) polyelectrolyte technology for the purpose of preparing homogeneous suspensions in water, and also for the controlled release of the encapsulated active ingredients. Through a specific modification of the LbL surface it is possible to realize preferred adhesion at the target site.
Microcapsules formed of alternately adsorbed polyelectrolyte layers (layer by layer LbL) are known, for example, from [1] and described in DE 19812083 A1, DE 199 07 552 A1, EP 0 972 563, WO 99/47252 and U.S. Pat. No. 6,479,146, the disclosure content of which is hereby incorporated in its entirety. On account of their adjustable semipermeability, such capsule systems have a high application potential as microreactors, drug delivery systems etc. The prerequisite is filling with appropriate active ingredients, enzymes, polymers or catalysts.
Hitherto, LbL microcapsules have been prepared which can be filled on the inside with macromolecular and water-soluble substances. The technologies known hitherto do not allow sparingly water-soluble or hydrophobic active ingredients to be encapsulated in largely monodisperse form with polyelectrolyte films.
The following options for microencapsulation of hydrophobic active ingredients are known:
a) Complex coacervation
It is therefore an object of the present invention to indicate a process for the encapsulation of hydrophobic active ingredients in which the active ingredients:
According to the invention, this object is achieved by a process for the preparation of active-ingredient-laden particles comprising the following steps:
The porous templates may be:
The LbL coating of the laden templates with hydrophobic surfaces leads to a stable suspension in the aqueous medium without auxiliaries or additives being required.
The templates laden with the absorbed active ingredient can be suspended in the aqueous medium with the help of at least one additive, where the additive stabilizes the particles in the aqueous medium by adsorption to the surface.
Interior surface is understood as meaning the surface formed by the pore walls, whereas exterior surface means the surface of the template facing outwards.
For the purposes of the present invention, porous hydrophilic microparticles are understood in particular as meaning particles of inorganic alumosilicates or pure silicates which have a large number of pores or internal cavities. These pores are hydrophobicized by suitable chemical processes. Alternatively, hydrophobic organic microparticles can also be used without further modification. Filling of the templates advantageously takes place with the help of a solvent in which the hydrophobic active ingredient is readily soluble. After the filling, the very hydrophobic templates are suspended in an aqueous solution with the help of additives, such as, for example, surfactants or amphiphilic polymers. Then, alternating layers of polycation and polyanion are applied in accordance with customary LbL coating technology. Above at least 2 layers, the particles become increasingly electrostatically stabilized, meaning that aggregation phenomena scarcely arise in the suspension, and an addition of surfactants or other auxiliaries is no longer required.
It has proven favourable if, following the suspension of the laden hydrophobic templates with the help of at least one additive, a polyelectrolyte which has the same charge as the additive is added to the aqueous medium. If the additive carries a positive charge, a polycation is added, and in the case of a negatively charged additive, a polyanion. This addition has proven necessary for the structure of the capsule shell.
The capsule shell consists of at least 2 to 3 or more alternately charged polyelectrolyte layers and/or nanoparticle layers. Capsule shells with up to 20 or 30 such alternately charged layers are possible. The individual layers are applied one after the other, the polyelectrolytes and/or nanoparticles used for the structure assembling electrostatically on the previously applied layer.
The templates used are porous microparticles whose size is preferably less than 100 μm. The microparticles have pores with, for example, a pore width of 0.3 nm-100 nm, preferably of 1 nm-30 nm. In many applications, the lower limit of the pore width can be between 1 nm and 6 nm, for example 2 nm or 4 nm, and the upper limit of the pore width can be between 10 nm and 40 nm, for example 15 nm or 30 nm. In principle, the pore width should be sufficiently large to allow the active ingredients to be encapsulated to penetrate into the pores and be deposited in the pores. Preference is therefore given to porous templates (hydrophobic and/or hydrophobically modified hydrophilic microparticles) with a large interior surface, the interior surface being formed by the inner walls of the pores.
When using hydrophilic inorganic microparticles, such as, for example, silicates or alumosilicates, the interior and exterior surface of the particles is hydrophobically modified prior to loading. Besides other chemical processes, the reaction of the Si—OH groups with alkyl- or aryl-alkoxysilanes in particular is suitable for this. The degree of hydrophobicity can be selectively adjusted via the length and the number of alkyl chains per surface segment. Consequently, the energy of interaction between porous particle and hydrophobic active ingredient can be adjusted, which permits control of the degree of filling with the hydrophobic material and, above all, the release rate.
Following construction of the capsule shell, the templates can be suitably detached so that only the active ingredient remains enclosed in the capsule shell.
Furthermore, the object is achieved by particles with:
The porous core is the described porous templates. Optionally, between the porous core and the capsule shell can be arranged a primer layer which surrounds the core and contributes to the improvement of the construction of the capsule shell.
The particles prepared and filled with the active ingredient can advantageously be used in many areas, for example:
Further advantageous embodiments of the invention, independently of whether the process or the filled particles are concerned, are described below by reference to the figures. In these:
a shows confocal images of templates loaded with a hydrophobic active ingredient which are suspended in water with an auxiliary;
b shows loaded templates with a capsule shell formed of two LbL layers;
c shows loaded templates with a capsule shell formed of six LbL layers;
d shows confocal micrograph of the fluorescent active ingredient in the interior of the particles;
e shows confocal micrograph of the fluorescent (Cy5 labelled) LbL capsule shell;
The individual process steps are explained by reference to
The active ingredient can be any liquid or solid hydrophobic material made of inorganic or organic material. In particular, the active ingredients to be encapsulated are solids or oils which cannot be dissolved in water, or can be dissolved only with very great difficulty. Usually, further auxiliaries (e.g. surfactants) are required to produce stable suspensions or emulsions. In particular, the substances to be encapsulated may be pharmaceutical or cosmetic active ingredients, such as fragrances, skin protection oils and fats, UV absorbers, and/or washing and care composition additives, such as lipids, silicone oils and/or lubricants and/or crop protection compositions. The active ingredients to be encapsulated can have a different affinity or binding constant with regard to the deposition in the pores. The active ingredients occupy the available binding sites on the interior surface depending on their binding constants. The interaction to the surfaces can be adapted through the degree of hydrophobicization (number and size of alky or aryl groups).
Filling of the hydrophobicized porous templates 2 with hydrophobic active ingredients 4 takes place through attractive interaction based predominantly on dispersion interactions (also called hydrophobic interactions or van der Waals interactions). In particular, two different processes are used for the filling:
For the filling with the active ingredients, pore sizes are used which are matched to the size of the molecules to be filled. Especially in the case of porous silicate particles, molecules between 0.1 and 5000 kDa (100 g/mol-5,000,000 g/mol) can be intercalated in pore sizes of from 0.4 to 100 nm. A plurality of active ingredients can also be intercalated, in the case of comparable binding constants, simultaneously, or, in the case of different binding constants, sequentially. In this connection, the active ingredient with the higher binding constant is not completely filled, i.e. its concentration is chosen such that this active ingredient does not occupy all of the available binding sites. Afterwards, the incompletely filled particles are filled with the further active ingredient. As a result, the templates 2 are largely filled with the active ingredient(s) 4.
The now filled templates 5 are coated in an aqueous solution by the known LbL process or similar single-step processes. For this, in the first step, they have to be suspended in water, which in most cases is only possible with the addition of surfactants of various types or similar amphiphilic polymers. Here, suitable auxiliaries are to be chosen in the lowest possible concentration which do not dissolve the active ingredient out of the particle interior and solubilize it in the form of micells. In addition, following suspension in water with the help of the surfactant, a polyelectrolyte with the same charge as the surfactant can be added. Although the mode of action is not completely clear, and without wishing to impose any limitation, it is assumed that this polyelectrolyte, which is also referred to as primer electrolyte, partially suppresses the surfactant and/or together with the surfactant forms a primer layer.
Optionally, a primer layer 6 can also be applied. The optional primer layer 6 is not described in the further steps.
The filled particles suspended in water are coated with alternately cationically and anionically charged substances (polyelectrolytes), preferably polymers. Even after one polyelectrolyte layer, the surfactant can be largely dispensed with. Depending on the degree of charging and hydrophobicity, after 2-6 layers, homogeneous particle suspensions in water are obtained in which the particles are present in electrostatically stabilized form (without a tendency towards aggregation). Further additives for preparing stable suspensions are no longer required.
The permeability of the LbL capsules can be specifically adjusted for the particular encapsulated material through the number of applied layers, the polyelectrolyte combination, through an after treatment by means of annealing, or by implementation of further substances into the capsule wall[8]. Following construction of the capsule wall, coated particles 10 with a filled porous core are present. Suitable substances for forming the capsule wall and suitable process courses can be found in the already mentioned documents DE 198 12 083 A1, DE 199 07 552 A1, EP 0 972 563, WO 99/47252 and U.S. Pat. No. 6,479,146.
The adsorption of these particles as defined targets can be achieved, sometimes very specifically, via interactions between the outermost polyelectrolyte layer and the target. For this serves, in the simplest case, the adjustment of the external charge of the particles (negative or positive), or more defined the coating with polyelectrolytes which have a high affinity to the desired surfaces or, quite specifically, via the recognition of receptors via biomolecules covalently coupled to the particle surface (streptavidin, biotin, proteins, peptides, DNA, RNA).
The active ingredients can optionally be released in a controlled manner from the microparticles 10 filled with active ingredient (
The release rate can be varied through various parameters, such as, for example:
12.5 mg of the model dye perylene were dissolved in 6 ml of chloroform. A suspension of 100 mg of spherical, porous silica templates (diameter 5 μm, pore size 6 nm) in 1 ml of chloroform was added thereto. The surface of the templates is hydrophobically modified with C18 alkyl chains (RP 18, chromatography material). The solvent was evaporated at 40° C. in a drying cabinet with stirring. The powder which remained was resuspended in water with the help of 1% sodium dodecyl sulphate (SDS).
Analysis of the particles obtained revealed, in the interior, a concentration of 8.5 mg of perylene per 100 mg of particles (
25 mg of the somewhat water-soluble active ingredient imidacloprid were dissolved in 3 ml of acetone, and 100 mg of spherical, porous silica templates (diameter 5 μm, pore size 6 nm) were added. After incubation for 30 min, water was added stepwise until the solution reached saturation of imidacloprid, evident from further considerable cloudiness. The supernatant was centrifuged off and the particles were suspended with 1% SDS solution. In this connection, here and in all of the following washing and coating solutions, imidacloprid saturated solutions were used in order to prevent a dissolving out from the particles. After the coating with PSS and PAH (analogously to Example 1), separate particles filled with 15% m/m (mass of imidacloprid/mass of particles) were obtained (
50 mg of peppermint oil were dissolved in 1 ml of acetone. A suspension of 200 mg of spherical, porous silica templates (diameter 5 μm, pore size 6 nm, hydrophobic C18 modification) suspended in 2 ml of acetone was added thereto. The solvent was evaporated at 20° C. with stirring. The powder which was left behind was resuspended with the help of 1% sodium dodecyl sulphate (SDS) in 2.5 ml of water with ultrasound. The SDS solution was centrifuged off and the particles were incubated with 2.5 ml of a solution of 1 g/l of PSS at pH 5.6 and 0.5 M NaCl for 20 min with brief application of ultrasound. After washing the particles three times with water, the particles are again significantly aggregated (
While the release in methanol takes place quantitatively, in water virtually no perfume oil is washed out of the particles, i.e. the suspensions are virtually odourless. However, a triggered release important, for example, for cosmetic or textile applications, can be achieved by drying or heating the particles or by mechanically destroying them. For this, a suspension of positively charged peppermint particles was placed on cotton, which adhere well to the negatively charged textile surface. As long as the material is wet, the samples are virtually odourless. After drying, the odour intensifies and remains constant over a long period. If the substance is rubbed or heated (2 min at 70° C.), the samples smell more intense, with the odour subsiding again with time. Analysis of the odours was carried out independently by 4 subjects.
The hydrophobic octyl methoxycinnamate oil (OMC) used in cosmetics as UVA absorber was encapsulated in nonspherical silicate particles. 380 mg of OMC were dissolved in 5 ml of acetone. A suspension of 1.5 g of broken, porous silica templates (size about 5 μm, pore size 10 nm, hydrophobic C18 modification) suspended in 2 ml of acetone was added thereto. Such particles are significantly less expensive than spherical particles but have the disadvantage that, on account of the relatively large contact areas, they form aggregates to a greater extent than do the spherical alternatives. The solvent was evaporated at 20° C. with stirring. The powder which was left behind was resuspended with the help of 1% sodium dodecyl sulphate (SDS) in 2.5 ml of water with ultrasound. The SDS solution was centrifuged off and the particles were incubated with 2.5 ml of a solution of 1 g/l of sodium alginate at pH 5.6 and 0.5 M NaCl for 20 min with brief application of ultrasound. Coating with a further 5 (exterior positive) and 6 layers (exterior negative) of PAH and PSS produced, for both charges, well separated particles in water (
Release in water does not take place on account of the insolubility of the OMC. By contrast, if the aqueous suspension is added to methanol, then the OMC is released (triggered) within seconds. It is well known that LbL layers in nonaqeuous solvents greatly increase their permeability as a result of structural changes.[2]. Decreasing concentration of methanol in water leads to an increasingly slower and incomplete release (dependent on the Nernst distribution coefficients between the particle phase and the solution phase) of the oil.
Number | Date | Country | Kind |
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10 2005 044 400.8 | Sep 2005 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2006/009063 | 9/18/2006 | WO | 00 | 7/7/2009 |