This application claims priority to German Application No. 10 2019 216 020.4, filed Oct. 17, 2019, the contents of which are hereby incorporated herein in its entirety by reference.
The invention relates to a method for the operation of a radiant heating device and to a combination of a corresponding radiant heating device with a rotary switch device. Advantageously, the radiant heating device is operated in a cooktop.
A rotary switch device as a controller for a heating device of a cooktop is in general known from U.S. Pat. No. 3,668,593 A1. Different interconnections can be implemented depending on different rotary positions, or in different angular regions.
A radiant heating device for a cooktop that comprises a plurality of separate, long heating elements on a carrier is known from U.S. Pat. No. 9,894,716 B2. These heating elements can operate in different modes, whereby different power ranges can be covered. The different modes or powers can be set by means of a rotary switch device.
The invention is based on the object of creating a method as mentioned at the beginning as well as a combination of a radiant heating device with a rotary switch device with which problems of the prior art can be solved and it is in particular possible to be able to operate a radiant heating device variably and to influence the heating power, preferably to be able to reach a very high maximum power.
This object is achieved by a method with the features of claim 1 and by a combination of a radiant heating device with a rotary switch device having the features of claim 19. Advantageous and preferred embodiments of the invention are the object of the further claims, and are explained in more detail below. Some of the features here are only described for the method or only for the combination. Regardless of this, they can nevertheless apply both for the method and for the combination on their own account and independently of one another. The wording of the claims is made to be content of the description through explicit reference.
It is provided that the method for the operation of a radiant heating device serves for a cooktop. The radiant heating device here comprises at least two separately operable heating elements that are preferably of elongated form, for example according to the aforesaid U.S. Pat. No. 9,894,716 B2. The heating elements are arranged in loops or spirals and/or essentially along concentric circles on a carrier of the radiant heating device. They can be connected individually to a power supply.
The method here comprises a heat maintenance mode, a cooking mode and a boost mode with the radiant heating device, in other words three different types of operating mode. In the heat maintenance mode, not all heating elements are operated, but at least one heating element is operated with a single, fixed, relatively low heat maintenance power. In particular, only precisely one single heating element is operated.
In cooking mode, a heating element is operated with adjustable power, wherein advantageously not all of the heating elements are operated here, but rather at least one, although less than all. The power of the at least one operated heating element is adjusted between a relatively low minimum cooking power and a relatively high maximum cooking power. In boost mode, all the heating elements of the radiant heating device are operated, wherein the power of all the heating elements is fixed and not adjustable. In boost mode, the at least one heating element that is operated in cooking mode, or all of the heating elements that are operated in cooking mode, is/are operated at their maximum power of the cooking mode. The at least one, or all, of the heating elements not operated in cooking mode are operated with at least the heat maintenance power of the heat maintenance mode. Advantageously all of the heating elements not operated in cooking mode are in fact operated with the maximum power possible for them.
In an advantageous embodiment, the heating elements in heat maintenance mode are different from the heating elements in cooking mode. Particularly advantageously, no heating element is operated in heat maintenance mode as well as in cooking mode, but in each case different heating elements are used for the two types of operating mode. A graduation of the power between heat maintenance mode and cooking mode can thus be achieved. Only in boost mode is it advantageous for heating elements to be operated that are also operated in one of the two other modes. Particularly advantageously, all of the heating elements of the radiant heating device are operated in boost mode.
In one embodiment of the invention, in heat maintenance mode the at least one heating element operated in heat maintenance mode is connected to an outer conductor and a center conductor of a star-network power supply. The network power supply comprises at least two outer conductors and a center conductor. A network power supply of this type corresponds to a usual network power supply with, usually, three outer conductors and a center conductor.
Preferably only one single heating element is operated in heat maintenance mode, wherein it is preferably operated in heat maintenance mode with the lowest, or the lowest possible, operating power of the radiant heating device. Particularly preferably, the single heating element is operated with a low power of between 150 W and 300 W.
The relatively low minimum cooking power and the relatively high maximum cooking power can lie between 4% and 90% of the maximum power of the radiant heating device. In particular they lie between 200 W and 4000 W. A boost power is at a higher level; advantageously it can lie between 4000 W and 5000 W, for example at about 4700 W.
Particularly preferably, the at least one heating element operated in cooking mode is connected to two outer conductors of a previously described star-network power supply. A higher voltage can thus be used than with a connection only to one outer conductor and the center conductor.
A different heating element is advantageously operated in cooking mode than the one that is operated in heat maintenance mode. Particularly advantageously, only one single heating element is operated in cooking mode.
In a development of the invention, the total power generated by the radiant heating device in cooking mode can be adjusted or can be set. It can in particular be provided that the power is largely or fully continuously adjustable. This preferably takes place by clocking making use of an actuation duration, as this is known from what are known as energy regulators, as are known from U.S. Pat. No. 6,211,582 B2.
In a development of the invention it can be provided that the power of the radiant heating device can only be adjusted in cooking mode. In heat maintenance mode and in boost mode, on the other hand, the power of the radiant heating device or of the heating elements can be predefined. This can enable simplified operation, since graduation is not necessary in the two modes with very low and very high power. The effort for adjustability or ability to regulate can thus also be saved.
In an embodiment of the invention, all of the heating elements of the radiant heating device are operated in boost mode, in particular with their respective maximum power. As presented above, the respective maximum power here is predefined, or not adjustable. Their maximum possible power can thus be used in the radiant heating device. It can be provided here that in boost mode all of the heating elements of the radiant heating device are connected in parallel. Their power can thus be maximized. In particular, all of the heating elements can be connected to the two outer conductors of a previously-mentioned star-network power supply that comprises at least two outer conductors and one center conductor.
In an advantageous embodiment, a setting of the type of operating mode and of the power of the radiant heating device takes place by means of a rotary switch device, for example with a previously-mentioned energy regulator which can advantageously comprise at least one further additional switch for pure switching functions, that can switch depending on its angle of rotation. Advantageously here, whether the radiant heating device or its heating element is operated in heat maintenance mode, in cooking mode, or in boost mode is precisely and uniquely assigned to each rotary position of the rotary switch device. If appropriate, the power with which the radiant heating device or its heating elements is operated can also be assigned. Advantageously, the power of the radiant heating device or of its heating elements can in cooking mode be adjusted between the minimum cooking power and the maximum cooking power by means of the rotary switch device, depending on the rotary position.
In a possible further embodiment of the invention it can be provided that when turning the rotary switch device, starting from a zero position, in the direction of rising power through a first dead-angle range, power adjustment does not take place, or the power is zero. The dead-angle range can extend from 0° to 30°. In a heat maintenance angular range adjacent thereto, the heat maintenance mode, with the predefined heat maintenance power, can then be set. The heat maintenance angular range can extend from 30° to 60°. In a cooking angular range that is adjacent to or that follows the heat maintenance angular range, in particular from 60° to 280°, the cooking mode and the power of the cooking mode can be adjusted between the minimum cooking power and the maximum cooking power. The cooking angular range can extend from 60° to 280°. The minimum cooking power can correspond to between 100% and 250% of the heat maintenance power. The maximum cooking power can correspond to between 500% and 2000% of the heat maintenance power. In the cooking angular range, the heating element for the heat maintenance mode can be switched off. This also means that it does not have to be connected in such a way that it can be regulated.
In a boost angular range that is adjacent to or that follows the cooking angular range, having an angular range of at least 20°, in particular of up to 40° or 50°, the boost mode can be set. In the boost angular range, the angular range can extend from up to 40° or 50° or be of that size. Here, both the cooking mode can be continued with maximum cooking power, as well as the heating element, not operated in cooking mode, of the radiant heating device operated in heat maintenance mode with heat maintenance power. The boost angular range can advantageously extend from 280° up to at least 300°.
A combination according to the invention of a radiant heating device with a rotary switch device can be designed to carry out the above-described method. The rotary switch device comprises an adjusting rotary switch that is designed for continuous adjustment of a power. It is in particular designed for continuous adjustment of a power in cooking mode. An additional switch is arranged here at the adjusting rotary switch which, in a heat maintenance angular range for the heat maintenance mode as previously described, connects at least one heating element of the radiant heating device to an outer conductor and to a center conductor of the above-mentioned star-network power supply. In a boost angular range for the boost mode, the rotary switch device connects at least this heating element to two outer conductors of the star-network power supply by means of the additional switch.
In one embodiment of the invention at least two heating elements of the radiant heating device can be different in design in the above-mentioned combination. Preferably, all of the heating elements can be of different design. A heating element for the heat maintenance mode can be designed as a heating element with a single, elongated heating conductor, in particular can be designed in accordance with the prior art mentioned at the beginning. A heating element for the cooking mode can be designed as a heating element with a heating conductor that is double or designed with two layers, in particular can be designed in accordance with US 2019/0075620 A1. It can be operated with a very high power for a given length.
These and further features emerge not only from the claims but also from the description and the drawings, wherein the individual features can each be implemented on their own or as a plurality in the form of subsidiary combinations in a form of embodiment of the invention, and implemented for different fields, and can represent embodiments that are advantageous and suitable for protection, for which protection is claimed here. The division of the application into subheadings and individual sections does not restrict the general applicability of the statements made thereunder.
Further advantages and aspects of the invention emerge from the claims and from the following description of preferred exemplary embodiments of the invention that are explained below with reference to the figures. Here:
A section through a cooktop 11 in a worktop 10 is illustrated in
The rotary switch device 15 is also largely designed as is known from the prior art; see the above-mentioned U.S. Pat. No. 9,894,716 B2 or U.S. Pat. No. 6,211,582 B2. It comprises a rotary knob 16 for manual operation, arranged above the cooktop plate 12. An energy regulator 18 and an additional switch 19 are provided, mounted together underneath the cooktop plate 12. The rotary switch device 15 is, as explained in more detail below, designed to operate the radiant heating device 20 with different powers by means of the energy regulator 18 and the additional switch 19 connected thereto, depending on their angle of rotation.
One of the radiant heating devices 20 is illustrated in plan view in
Fastened to the housing 22 on the left, the radiant heating device 20 comprises a connection device 25, entirely as is known from the prior art. The connecting device 25 comprises a number of plug-in connection lugs that go directly to both the terminals of the heating element R1 and to a terminal of the heating element R2. A rod-type thermostat housing 27 is provided for the other electrical terminal at the heating element R2; in the known manner, it comprises an elongated rod-type thermostat 28 that extends into the free region in the center of the carrier 23. A protective tube 29, advantageously of metal or ceramic, is pushed over the major portion of the rod-type thermostat 28. Such a protective tube on a rod-type thermostat is also known from the prior art, and has the purpose of slowing its thermal response time. The rod-type thermostat 28 has the overall purpose of switching off the heating power or of reducing it in the event of excessive temperature on the underside of the cooktop plate 12, which usually consists of glass ceramic, in particular in order to protect the cooktop plate 12. This takes place by means of the switch contact in the rod-type thermostat housing 27, so that, as can be seen, only the heating element R2 can be switched off by the rod-type thermostat 28. This, however, is known from the prior art, in particular from the aforesaid U.S. Pat. No. 9,894,716 B2.
Electrical circuitry of the power supply for the radiant heating device 20 is illustrated in simplified form in
In addition to the energy regulator 18, the rotary switch device 15 also comprises the said additional switch 19. According to
The interconnection for heat maintenance mode is illustrated in
In the representation of the ranges of angular rotation according to
If the rotary knob 16 is turned further, the switch contact at the terminals A4 and A4a for the heating element R1 opens again, directly after which the switch contact at the terminals P1 and B2 as well as at P2 and B4 are closed. This remains true over a range of angles of rotation from 260° to 320°. As can be seen from
Through the clocking of the energy regulator, not illustrated here, depending on the angular setting in the said range of angles between 60° and 320°, a switched-on duration ED is changed, as is known from the prior art. This defines the ratio between the time during which the energy regulator 18 is closed and the time during which the energy regulator 18 is open. It can be seen that according to the diagram of the power of the radiant heating device 20 over the angular range according to
If now, for example in order to bring a large quantity of water in a large pot to the boil, a power is generated that is even beyond the maximum cooking power of 3600 W, the heating element R1 is also connected. The heating element R2 is, after all, already at its power limit. The heating element R1 is, however, not connected in as is provided for in heat maintenance mode, namely across the star voltage, but also across the outer conductor voltage. This is illustrated in
In boost mode, the energy regulator 18 is advantageously always closed. An interruption of the supply of power to the radiant heating device 20 can only be provided by the rod-type thermostat 28 or its rod-type thermostat housing 27, for example because a temperature at the underside of the cooktop plate 12 is too high.
So that the heating element R2 can achieve the said very high power of 3600 W with a predefined installed length or total length according to
A further advantage of the invention lies in that the different types of operating mode, as well as the regulated power in cooking mode, when they are deemed necessary, are achieved or set in a purely electromechanical manner. Complex relay controllers or microcontrollers or the like are not necessary. Advantageously, the entire control of the radiant heating device is electromechanical; the cooktop provided therewith is designed without a microcontroller for setting the power of the radiant heating device, i.e. purely electromechanically.
In the plan view of a double, or double-layer, heating element R2 in
In an alternative method for the manufacture of a heating element for a heating device 11, the individual strip-shaped heating conductors 33a and 33b are first corrugated according to
Thus in the method illustrated in
Number | Date | Country | Kind |
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10 2019 216 020.4 | Oct 2019 | DE | national |