The present invention relates to a method for the production of a longitudinal connection for wooden components and to a corresponding wooden component according to the preamble of claims 1 and 17.
The solution according to the invention can conceivably be used in particular for a bonded wood-wood longitudinal butt joint for parallel flange girders, pitch roof girders, gable roof girders with a rectilinear or curved lower side, fish-bellied girders, truss girders or curved glued-laminated girders
The invention is based on the technical and logistical problem that in structural wood glue construction, extensively stressed roof supporting frameworks with continuous glued-laminated girders are possible up to a length of 65 m, but the length of the individual components depends on the mechanical and spatial resources of the respective manufacturer.
Most manufacturers of glued-laminated timber for special components have production capabilities of from 24 m in length to a maximum of 35 m. Investment in longer production facilities and in the necessary buildings is for the most part uneconomical and impractical.
Unlike steel construction, the longitudinal butt joints in timber construction which are conventional according to the prior art are complex and for the most part uneconomical, because considerable cross-sectional weaknesses have to be considered in the static calculation. This entails significantly higher costs and corresponding competitive disadvantages.
A number of connection systems are known for the configuration of longitudinal butt joints of glued-laminated timber trusses, inter alia, for example with slotted sheets conventional in timber construction and pin-shaped metallic connecting means. In the meantime, a number of technically superior connection elements have also become known, which are adapted to the dimensions of the wooden components and are installed or glued, while countersunk into slots, holes or milled grooves.
The load-bearing wooden components can be bonded together, for example either through their scarf joint or through a universal dovetail joint. Corresponding calculations and dimensioning of wooden constructions can be inferred from DIN standard 1052, section 14. Countless industrial rights deal with problems of this type.
In DE 25 43 085 C2, a U-shaped steel part in the form of a bow with webs and arms offset in a chequered manner relative to one another is introduced into the grooves in a wooden construction girder such that the angled-off webs which project out of the abutting face are pushed one inside the other.
Furthermore, it is stated in prior publication DD 240 227 A1 which discloses a wooden roof girder with a universal dovetail joint, that steel or glass materials can be used to partially reinforce bonded glued-laminated wood.
In this respect, reference is also made to utility model DE 201 05 223 U1 which describes a butt joint of frame parts, in which contact surfaces of two wooden components are joined together. In this case, the butt joint is to be secured by at least one elongate second connecting means in the form of a plate-shaped reinforcing body. For this purpose, in the glued-laminated cross section in the region of the respective dovetail joint, a plate-shaped reinforcing body is glued into a groove made therein.
The configuration of longitudinal butt joints with slotted sheets is associated with a high cost and is therefore for the most part uneconomical. Apart from higher deformations and drying cracks, the efficiency, based on the load, is only approximately 50-60% of the unweakened wood cross section. Furthermore, additional wooden coverings or fireproofing coatings are necessary for fire protection requirements.
In the case of the universal dovetail joint according to DIN EN 387:2002-04, the cross-sectional weakenings on the base of the dovetail are to be considered in the dimensioning of said joint according to DIN 1052:2004-08. Without being verified more precisely, these should be assumed at 20% of the gross cross-sectional values, whereby the purely surface-related efficiency is a maximum of 80% of the gross cross section. Furthermore, due to the influence of knots in the region of the universal dovetail joint, the next lower strength class is to be respectively estimated in the dimensioning, which entails a further reduction in the efficiency of from 12% to 14%.
In a scarf joint according to DIN 1052 (2004-08), a bonding surface incline of at most 1/10 is to be observed. Thus, there results a scarf joint length of 20 m for a 2 m high load-bearing wooden component or a scarf joint length of 2.4 m for a 24 cm wide load-bearing wooden component. Thus, a scarf joint is largely uneconomical and can hardly be realised commercially in many cases.
Finally, a wooden connection is also known from U.S. Pat. No. 3,094,747 A.
According to this prior publication, two wooden parts to be joined together are provided on their mutually facing end sides with a smooth end face on which the two wooden girders are joined together abutting against one another. To realise a connection with the greatest possible strength, a recess which runs convexly over both end portions is made on two opposing sides, thus once in the bending tensile zone and once opposite in the bending pressure zone, in each case from the outside. A correspondingly convex shaped fitting piece is inserted from both opposing sides into this recess made convexly in the wooden material, seen in side view, whereupon the fitting piece can be pressed into the convex recesses using convex punches and bonded or glued, or fitting pieces are used which are preformed in a correspondingly convex manner. The protruding material portions can then be worked off at the two opposite outer sides of the wooden girders which are joined together, plane-parallel to the adjoining boundary wall of the joined wooden girders.
The fitting pieces to be incorporated can be made of any suitable material, for example of plastics material, metal, laminate, glass fibres or another material. The fitting pieces can also consist of timber or laminated wood.
However, it has been shown that even with a connection of this type, it is impossible to achieve degrees of efficiency which are significantly greater than those of a universal dovetail joint.
Therefore, the object of the invention is to avoid or basically reduce the disadvantages mentioned above and to provide an improved method for the production of a longitudinal connection for load-bearing and/or supporting wooden components as well as to provide a corresponding wooden component itself which, compared to the prior art, has a significantly higher load-bearing capacity.
According to the invention, the object is achieved in respect of the method according to the features stated in claim 1 and in respect of the load-bearing wooden component according to the features stated in claim 17. Advantageous embodiments of the invention are provided in the subclaims.
It is very surprising that, in the context of the present invention, the efficiency of a butt joint can even be in the region of 90% to 100%, compared with the load of an unweakened wooden cross section, higher deformations based on the slippage of a connecting means being avoided.
This is realised according to the invention by a combination of various individual features. The invention preferably proceeds from the fact that the at least two wooden components to be joined together are connected by a universal dovetail joint in a connecting portion (i.e. in a partial thickness). However, relevant to the issue is in particular the use of a scarf joint which, in the following, will sometimes also be referred to as a scarf joint connection, in which a suitable fitting piece is inserted non-positively into a recess made in the wooden components to be connected, i.e. a fitting piece which is preferably made of wood is glued into the recess accordingly. In other words, the at least two wooden components to be connected each receive at their ends to be joined together—usually in the so-called bending tensile zone—a relief cut into which, depending on the required shape, a corresponding fitting piece is bonded after the two wooden components have been joined.
If the wooden components connected according to the invention are preferably used as a girder, it will generally be sufficient to only provide the corresponding scarf joint connection in the bending tensile zone, usually on the lower side of the girder. if there is a bending stress on the upper side of the girder, the mentioned fitting piece can also be bonded on the upper side of the connected wooden construction girders. If there is an alternating bending stress, it may be necessary to arrange the fitting piece on both sides. However, particularly when the connected wooden components are used as struts, it may optionally be sensible to provide an all-round arrangement of the fitting pieces, depending on the position of the component. This is particularly recommended if the struts can be exposed to very varied bending stresses, i.e. bending stress in very varied directions, or if differing bending stresses of this type can arise alternately.
The outer sides, in the bending tensile zone, of the wooden components to be connected (i.e. when a rather horizontally aligned girder is used, the underside of the wooden components), have in the region of the mentioned recess an incline which generally has a value of up to a maximum of 1/10. Particularly high bearing and loading forces are absorbed when the incline of the scarf joint has a value in particular of up to 1/10 or less. According to DIN standard DIN 1052, number 14.6, scarf joint connections are butt joints, with parallel running fibres, in wooden components with bonding surface inclines of at most 1/10.
However, in the context of the invention, it is quite possible to select the value of the scarf joint to be greater than the stated value of 1/10, for example up to ⅛, ⅙ or even ⅕ and more. It is relevant to the issue that the scarf joint, particularly starting from the merging end of the scarf joint (i.e. remote from the connecting joint of the two wooden components to be joined together) is to have as small a value as possible. In other words, the scarf joint should have as low an incline as possible starting from the merging end of the fitting piece over an adequate partial length of the fitting piece.
The geometry of the prefabricated fitting piece is preferably at least ⅙ of the height (or thickness) of the wooden component and half the length of the base of the fitting piece amounts to ten times the height of the fitting piece. The fitting piece itself can have different basic shapes. In a side view, it can be configured symmetrically or also asymmetrically. In a side view, it can be at least approximately triangular or somewhat trapezoidal. Particularly in the transition region, i.e. in the butt joint region of the two wooden components to be joined together at their end faces, the upper side of the fitting piece does not have to taper to a point, but can also run here in rounded-off form, parallel to the lower side etc. or even flattened obliquely to the lower edge.
In the context of the invention, it has proved to be particularly favourable to provide the fitting piece on its outer side (usually in the form of the lower side receiving the maximum bending tensile forces) with a high-strength premium lamella, preferably in the form of a high-strength premium board lamella. The glued-laminated girders can also be bonded with high-strength premium board lamellas on their bending tensile outer side to increase the loads to be absorbed. If required, a plurality of premium board lamellas can be joined together and joined to the glued-laminated girders. The use of a premium board lamella provides a greater strength in the region of the butt joint of the wooden components to be connected, which applies to a bending stress as well as to a tensile or pressure stress. In any case, a strength can thereby be achieved which is at least as high as and, in individual cases, is even higher than the strength of the un-jointed base material.
Finally, to achieve an additional reinforcement on the entire outside of the bending tensile zone, an additional reinforcing layer can be bonded on, for example, which can consist, for example of the materials used for the premium board lamellas.
The use of the solution according to the invention makes it possible to transport the load-bearing wooden components as short wooden construction girders and to be able to carry out the assembly or gluing which is required in situ on the construction site, for example while observing all the regulations according to DIN EN 14080 or DIN EN 387 (from 2002). This entails a significant reduction in the transportation costs and thus a substantial increase in the cost-effectiveness of extensively stressed wooden components. Compared with this, the additional cost for the curing, processing and bonding of the joint gluing is insignificant.
Thus, the production of continuous load-bearing and/or supporting wooden components as a truss is possible, in particular for manufacturers who do not have a relatively large manufacturing plant at their disposal.
This bonded longitudinal connection can be realised without diminishing the strength or the aesthetics compared to unweakened, un-jointed wooden components.
The invention provides an invention which is unique in timber construction for absorbing tensile forces in the joint area and which offers strengths above the strength of the base material. This unique connection is based on the use and the local application, proposed within the context of the invention, of wooden materials and wooden shapes in the critical region, thereby producing a very high strength and a rigidity which is comparable with that of the base material.
This is a fundamentally new development, compared with the solutions available hitherto. As a rule, up until now, materials of a very high strength (steel, 10 aramid fibres, carbon fibres . . . ) were always used to increase the strength of connections which materials, however, have substantially higher modules of elasticity compared to the wooden base material. The very high differences in rigidity between joint material and base material entail stress concentrations and stress peaks. The increase, regardless of the very high joint reinforcements, results in the premature fracture or delamination of the butt joint.
The strength is usually greatly reduced by knots and defects. The defects ultimately determine the strength classes. By using a virtually defect-free wooden material in the joint area, said joint area is reinforced in the reduced region such that the disturbance/reduction of the gross cross section inside the cross-sectional area of approximately ⅔ of the cross-sectional height is no longer significant.
In the following, the invention will be described in detail with reference to embodiments, illustrated schematically in the figures:
In the following, the invention will be described on the basis of an embodiment,
According to the embodiment of
With reference to
According to the basic variant shown in
Due to the combination of universal dovetail joint 8 and scarf joint connection on the lower side 6 and 7, the longitudinal joint described here achieves the strengths of the undisturbed wood cross section. This wood/wood longitudinal joint can be configured or repeated for any number of glued-laminated girders 1 and 2 and thus makes it possible to produce load-bearing wooden components of any length.
Thus, a recess is to be made in each case at least on one outer side 6, 7 of the glued-laminated girder 1, 2 and this recess is to be filled by a prefabricated fitting piece 5, corresponding to the dimensions, such that the base thereof is flush with the lower edge 9, 10 of the glued-laminated girders 1, 2.
A financially favourable bonding operation is also possible on construction sites with corresponding technical equipment, while observing all the regulations according to DIN 1052 (2004), DIN EN 14080, DIN EN 386 and 387 (2002). Consequently, it is possible to make enormous savings in transportation costs on construction sites abroad.
The glued-laminated girders 1 and 2 are processed in an accurately fitting manner by CNC processing machines.
A corresponding illustration of the embodiment according to
It can also be seen from the drawings that the transverse extent QE vertical to the longitudinal extent L and vertical to the height H of the glued-laminated girders 1, 2 to be connected corresponds to the appropriate measurement in the transverse extent direction with respect to the fitting piece 5 to be inserted, i.e. in the illustrated embodiment, the fitting piece 5 extends over the entire width or thickness of the glued-laminated girders 1, 2 to be connected. As mentioned, the fibre directions F both in the glued-laminated girders 1, 2 to be connected and in the fitting piece to be inserted are aligned such that they run at least approximately in the longitudinal direction L, i.e. they are preferably oriented in this direction,
With reference to
In this case, the fitting piece 5 is configured as a curved triangle and thus, according to
If the height of the prefabricated fitting piece is less than ⅙, reductions in the static calculation are to be considered.
In the following, further embodiments will be described within the context of the invention.
In the following figures, schematic side and longitudinal sectional views similar to
On the basis of
The previous embodiments also show that the fitting piece is formed such that starting from a maximum height usually in the transition region 25, it becomes thinner and decreases in height towards its merging and transition region, remote in each case from the ends 3, 4 of the glued-laminated girders 1, 2 to be connected, according to the scarf joint incline (scarf angle α). In this respect, the fitting piece 5 does not have to have a single highest point 105a or 105b, but can have more or less the same height in a central region which can amount to 10% to 60% of the total length of the fitting piece or less, for example 20% to 30% of the total length of the fitting piece 5, in order to only then run into the merging and transition region as pointedly as possible with a scarf joint incline of at the most 1/10 or preferably even less in order to produce here an optimum scarf joint connection with the adjoining glued-laminated girder 1, 2.
Therefore, the fitting piece 5 is glued into the recess A with the outer sides or lower sides 6, 7 of the at least two glued-laminated girders 1, 2, to be connected, by a scarf joint connection 6′, 7′ such that the scarf joint connection 6′, 7′ increases with a scarf incline which preferably has a value of up to a maximum of 1/10 at least in a partial length of the fitting piece between the fitting piece 5 and the respective glued-laminated girder 1, 2, starting from the merging and transition region E1, E2 of the fitting piece 5 in the direction of the end 3, 4 of the associated glued-laminated girder 1, 2.
The previous embodiments have each been shown for the case in which the fitting piece is configured symmetrically, vertical to the longitudinal direction of the connected glued-laminated girders 1, 2. However, the corresponding common recess A and the fitting piece 5 can also be asymmetrical, thus in a side view, unlike
Furthermore, the bonding surfaces 6′ and 7′ between the fitting piece 5 and the components 1, 2 can also be provided with a suitable profiling so that no loss of any kind or stress concentration occurs in the bonding surface.
However, in the context of the invention, a further increase in strength of the wooden connection can be realised. Pertinent examples are described in the following.
For this purpose, the fitting piece 5 is provided in the lower cross-sectional region up to the outer or lower edge 5b corresponding to the outer or lower side of the wooden components 1, 2 with a high-strength premium lamella 23 (see
The entire fitting piece can be produced from softwood or hardwood, a wooden material or a material otherwise suitable for the application, so that a defect-free bonding is possible. The fitting piece can also consist of a suitable material and can be incorporated in solid or liquid form using a boarding. Furthermore, lateral reinforcements 29 can be provided which are indicated in dot-dash lines in the schematic side view in
The premium lamella can preferably have a thickness (height) of from 30 mm to 60 mm, in particular from 40 mm to 45 mm. If the girders 1, 2 are curved, the lamellas can be significantly thinner, depending on the radius of curvature. Thus, the premium lamella and/or a reinforcing lamella to be discussed in the following can have a thickness of up to only 6 mm, for example.
On the other hand, the thickness of the premium lamella and/or the reinforcement lamella 28, discussed in the following, can also be between ⅙ to ¼ or ⅓, more specifically ±30%. In other words, the thickness could also be between ⅛ to ½, that is, in each case based on the height H of the fitting piece 5.
Furthermore, an additional reinforcing lamella 28 can be provided on the outer side or lower side of the wooden connection. In the embodiment according to
This mentioned additional reinforcing lamella 28 can be bonded in particular to the transition region from the fitting piece 5 to the respective glued-laminated girder 1, 2 or preferably over the entire girder length. This reinforcing lamella 28 can also consist of the same materials of which the premium board lamellas 21 to 23 are formed, which will be discussed in more detail in the following.
The premium board lamella can consist of a blemish- or defect-free lamella with pin knots up to preferably 5 mm in diameter, as shown schematically in
The mentioned premium lamella or the premium board lamella, but also the additional reinforcing lamella 28, if made of wood, are preferably produced such that the fibres in these lamellas are preferably oriented in the longitudinal direction L of the wooden components to be connected, at least approximately or at least with the greater component in the longitudinal then in the transverse direction.
In the following, the production of an improved transition between the fitting piece and the glued-laminated girders is described which, in the following, is also called a merging scarf region which is thus remote from the respective girder ends 3 and 4.
The scarf merging region E1, E2, i.e. the transition between the fitting piece 5 and the glued-laminated girders 1, 2 is preferably configured as a planar bond. The bond can be applied in the form of a lateral pressure Q with a defined pressing power. However, an unpressurised connection is also possible. The bond can also be configured as a screw press bond. Furthermore, the bond can be reinforced by the use of suitable screws. As an adhesive with a joint-filling characteristic, it is possible to use either polycondensation adhesives (phenol resorcinol formaldehyde, resorcinol formaldehyde) or polyaddition adhesives (epoxide, polyurethane, methacrylate).
In order to achieve a disturbance-free bond in the scarf merging and/or transition region E1 and E2 between the glued-laminated girders 1, 2 and the fitting piece 5, an additional layer 26 (i.e. a lamella-type auxiliary layer preferably also made of wood) is preferably previously bonded on the respective processing side of the glued-laminated girders 1 and 2 and on the outer side or lower side 5a of the fitting piece 5, this additional layer 26 covering the immediate scarf merging end E1, E2 (
The use of the additional layer 26 to produce a particularly optimal connection between the fitting piece 5 and the glued-laminated girders 1 and 2 in the lower merging and/or transition region E1 and E2 also applies if the mentioned premium board lamella 23 or 21 has been bonded to the lower side 5a of the fitting piece 5 and/or to the lower side 9 and 10 of the glued-laminated girders. At the transition of the premium board lamellas, a full-surface connection which is as optimal as possible is also to be produced at the merging end, formed there, between fitting piece and wooden components, because it is here that the greatest bending tensile forces arise.
The embodiments which have been explained have been clarified for the case in which the respective girder ends 3, 4 of the glued-laminated girders to be connected are joined together by a universal dovetail joint 8 above the fitting piece 5. Where there is an alternating bending stress which is to be eliminated, the longitudinal butt joint can, however, be configured differently in the bending pressure region from the previously described embodiments, i.e. differently from the bending tensile region. With a bending pressure stress in the upper region of the cross section, the previous description provides a universal dovetail joint. The transition between the glued-laminated girders 1, 2 can be eliminated in the upper half of the girder height from the girder upper edge to zero fibres, such that a form-locking pressure block 27 can be used by means of a screw connection and shrinkage-free filling compound or mortar, as shown in a schematic longitudinal sectional view in
The corresponding cross-sectional view according to
Number | Date | Country | Kind |
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10 2007 061 318.2 | Dec 2007 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP08/10852 | 12/18/2008 | WO | 00 | 7/2/2010 |