Claims
- 1. An aqueous composition for improving properties of pulp produced, reducing the digester cycle time, or reducing the pulping or bleaching chemicals required in alkaline chemical pulping processes, wherein said composition is added to the digester of said chemical pulping process, said composition comprising an effective amount of at least one compound selected from phosphonates having the formula:
- 2. The composition of claim 1 wherein M is independently selected from hydrogen or an alkali metal.
- 3. The composition of claim 2 wherein M is sodium or potassium when M is an alkali metal.
- 4. The composition of claim 1 wherein X is independently selected from —CH2PO3M2 or R.
- 5. The composition of claim 4 wherein at least one of X is R and R is —(CH12)nNX′2, wherein n is an integer from 2 to 6 and X′ is independently selected from R or —CH2PO3M2.
- 6. The composition of claim 4 wherein each X is R and R is —(CH2)nNX′2, wherein n is an integer from 2 to 6 and X′ is independently selected from R or —CH2PO3M2.
- 7. The composition of claim 1 wherein Y is —PO3M2.
- 8. The composition of claim 7 wherein Z is —OH.
- 9. The composition of claim 7 wherein R′ is an alkyl group having 1 to 11 carbon atoms.
- 10. The composition of claim 7 wherein R′ is substituted with —SO3M.
- 11. The composition of claim 7 wherein Z is —NR1R2.
- 12. The composition of claim 1 wherein R′ is an alkyl group having 1 to 11 carbon atoms.
- 13. The composition of claim 12 wherein R′ is an alkyl group having 1 to 5 carbon atoms.
- 14. The composition of claim 1 wherein said compound is at least one phosphonate of formula (1).
- 15. The composition of claim 1 wherein said compound is at least one phosphonate of formula (II).
- 16. The composition of claim 1 wherein said compound is at least one compound of formula (III).
- 17. The composition of claim 1 wherein said compound is at least one compound of formula (IV).
- 18. The composition of claim 1 wherein said compound is a mixture of at least two phosphonates of formula (I).
- 19. The composition of claim 1 wherein said compound is a mixture of at least one phosphonate of formula (I) and at least one phosphonate of formula (II).
- 20. The composition of claim 1 wherein said compound is a mixture of at least two phosphonates of formula (II).
- 21. The composition of claim 1 wherein said compound is a mixture of at least one compound of formula (III) or formula (IV) with at least one compound selected from the phosphonates of formula (I) or formula (II).
- 22. The composition of claim 1 wherein said compound is an amine oxide of the phosphonates of formula (I).
- 23. The composition of claim 22 wherein said amine oxide is −O←+N—(CH2PO3M2)3.
- 24. The composition of claim 14 wherein said phosphonate is N(CH2PO3M2)3 and the amount of said phosphonate on an active acid basis is about 0.05 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 25. The composition of claim 15 wherein said phosphonate is CH3C(OH)(PO3M2)2 and the amount of said phosphonate on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 26. The composition of claim 14 wherein said phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2 and the amount of said phosphonate on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 27. The composition of claim 14 wherein said phosphonate is (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2 and the amount of said phosphonate on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 28. The composition of claim 14 wherein said phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2 and the amount of said phosphonate on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 29. The composition of claim 14 wherein said phosphonate is (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2N—(CH2PO3M2)2 and the amount of said phosphonate on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 30. The composition of claim 22 wherein the amount of said amine oxide of said phosphonate on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 31. The composition of claim 16 wherein the amount of said compound on an active acid basis is about 0.05 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 32. The composition of claim 17 wherein the amount of said compound on an active acid basis is about 0.05 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 33. The composition of claim 18 wherein said phosphonate is a mixture of: (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2—N(CH2PO3M2)2, and a second phosphonate selected from N(CH2PO3M2)3, (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2, (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, or (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2.
- 34. The composition of claim 33 wherein said second phosphonate is N(CH2PO3M2)3, and the amount of said mixture on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 35. The composition of claim 33 wherein said second phosphonate is selected from (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2, (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, or (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, and the amount of said mixture on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 36. The composition of claim 18 wherein said phosphonate is a mixture of (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2 and a second phosphonate selected from (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2 or N(CH2PO3M2)3, and the amount of said mixture on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester
- 37. The composition of claim 18 wherein said phosphonate is a mixture of (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2 and N(CH2PO3M2)3, and the amount of said mixture on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 38. The composition of claim 18 wherein said phosphonate is a mixture of (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2 and a second phosphonate selected from (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, or N(CH2PO3M2)3, and the amount of said mixture on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 39. The composition of claim 19 wherein said phosphonate is a mixture of a first phosphonate selected from N(CH2PO3M2)3, (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2N—(CH2PO3M2)2, (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, or (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2, and a second phosphonate selected from CH3C(OH)(PO3M2)2.
- 40. The composition of claim 39 wherein where said first phosphonate is selected from (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2N—(CH2PO3M2)2, (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, or (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2, and the amount of said mixture on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 41. The composition of claim 39 wherein said first phosphonate is N(CH2PO3M2)3 and the amount of said mixture on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 42. The composition of claim 1 wherein the pH of said alkaline aqueous mixture is at least 9.
- 43. The composition of claim 42 wherein the pH of said alkaline aqueous mixture is about 12 to 14.
- 44. The composition of claim 1 further comprising anthroquinone.
- 45. An aqueous composition for improving properties of pulp produced in alkaline chemical pulping processes, wherein said composition is added to the digester of said chemical pulping process, said composition comprising an effective property improving amount of at least one compound selected from phosphonates having the formula:
- 46. An aqueous composition for reducing the digester cycle time or reducing the pulping or bleaching chemicals required in alkaline chemical pulping processes, wherein said composition is added to the digester of said chemical pulping process, said composition comprising an effective amount of at least one compound selected from phosphonates having the formula:
- 47. A method for improving properties of pulp produced, reducing the digester cycle time, or reducing the pulping or bleaching chemicals required in alkaline chemical pulping processes comprising adding an effective amount of at least one compound to the alkaline aqueous mixture in the digester of said chemical pulping process, wherein said at least one compound is selected from phosphonates having the formula:
- 48. The method of claim 47 wherein M is independently selected from hydrogen or an alkali metal.
- 49. The method of claim 48 wherein M is sodium or potassium when M is an alkali metal.
- 50. The method of claim 47 wherein X is independently selected from —CH2PO3M2 or R.
- 51. The method of claim 50 wherein at least one of X is R and R is —(CH2)nNX′2, wherein n is an integer from 2 to 6 and X′ is independently selected from R or —CH2PO3M2.
- 52. The method of claim 50 wherein each X is R and R is —(CH2)nNX′2, wherein n is an integer from 2 to 6 and X′ is independently selected from R or —CH2PO3M2.
- 53. The method of claim 47 wherein Y is —PO3M2.
- 54. The method of claim 53 wherein Z is —OH.
- 55. The method of claim 53 wherein R′ is an alkyl group having 1 to 11 carbon atoms.
- 56. The method of claim 53 wherein R′ is substituted with —SO3M.
- 57. The method of claim 53 wherein Z is —NR1R2.
- 58. The method of claim 47 wherein R′ is an alkyl group having 1 to 11 carbon atoms.
- 59. The method of claim 55 wherein R′ is an alkyl group having 1 to 5 carbon atoms.
- 60. The method of claim 47 wherein said phosphonate is at least one phosphonate of formula (I).
- 61. The method of claim 47 wherein said phosphonate is at least one phosphonate of formula (II).
- 62. The method of claim 47 wherein said phosphonate is at least one phosphonate of formula (III).
- 63. The method of claim 47 wherein said compound is at least one compound of formula (IV).
- 64. The method of claim 47 wherein said phosphonate is a mixture of at least two phosphonates of formula (I).
- 65. The method of claim 47 wherein said phosphonate is a mixture of at least one phosphonate of formula (I) and at least one phosphonate of formula (II).
- 66. The method of claim 47 wherein said phosphonate is a mixture of at least two phosphonates of formula (II).
- 67. The method of claim 47 wherein said compound is a mixture of at least one compound of formula (III) or formula (IV) with at least one compound selected from the phosphonates of formula (I) or formula (II).
- 68. The method of claim 47 wherein said compound is an amine oxide of the phosphonates of formula (I).
- 69. The method of claim 68 wherein said amine oxide is −O←+N—(CH2PO3M2)3.
- 70. The method of claim 60 wherein said phosphonate is N(CH2PO3M2)3 and the amount of said phosphonate on an active acid basis is about 0.05 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 71. The method of claim 61 wherein said phosphonate is CH3C(OH)(PO3M2)2 and the amount of said phosphonate on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 72. The method of claim 60 wherein said phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2 and the amount of said phosphonate on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 73. The method of claim 60 wherein said phosphonate is (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2 and the amount of said phosphonate on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 74. The method of claim 60 wherein said phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2 and the amount of said phosphonate on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 75. The method of claim 60 wherein said phosphonate is (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2N—(CH2PO3M2)2 and the amount of said phosphonate on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 76. The method of claim 68 wherein the amount of said amine oxide of said phosphonate on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 77. The method of claim 62 wherein the amount of said compound on an active acid basis is about 0.05 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 78. The method of claim 63 wherein the amount of said compound on an active acid basis is about 0.05 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 79. The method of claim 64 wherein said phosphonate is a mixture of: (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2N—(CH2PO3M2)2, and a second phosphonate selected from N(CH2PO3M2)3, (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2, (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, or (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2.
- 80. The method of claim 79 wherein said second phosphonate is N(CH2PO3M2)3, and the amount of said mixture on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 81. The method of claim 79 wherein said second phosphonate is selected from (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2, (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, or (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, and the amount of said mixture on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 82. The method of claim 64 wherein said phosphonate is a mixture of (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2 and a second phosphonate selected from (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2 or N(CH2PO3M2)3, and the amount of said mixture on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 83. The method of claim 64 wherein said phosphonate is a mixture of (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2 and N(CH2PO3M2)3, and the amount of said mixture on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 84. The method of claim 64 wherein said phosphonate is a mixture of (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2 and a second phosphonate selected from (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2N—(CH2PO3M2)2, (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, or N(CH2PO3M2)3 and the amount of said mixture on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 85. The method of claim 65 wherein said phosphonate is a mixture of a first phosphonate selected from N(CH2PO3M2)3, (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2Po3M2)2, (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2N—(CH2PO3M2)2, (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, or (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2, and a second phosphonate selected from CH3C(OH)(PO3M2)2.
- 86. The method of claim 85 wherein where said first phosphonate is selected from (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2N—(CH2PO3M2)2, or (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, and the amount of said mixture on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 87. The method of claim 85 wherein said first phosphonate is N(CH2PO3M2)3 and the amount of said mixture on an active acid basis is about 0.03 to about 1 wt. % based on the weight of wood chips charged to said digester.
- 88. The method of claim 47 wherein said chemical pulping process is a Kraft process.
- 89. The method of claim 47 wherein the pulp from said digester is recovered, washed and subsequently bleached.
- 90. The method of claim 89 wherein said washed pulp is bleached using a bleaching process selected from DED, DEDED, DEopD, DEopP, ODED, OZEP, DEDP or CEH.
- 91. The method of claim 47 wherein the pH of said alkaline aqueous mixture is at least 9.
- 92. The method of claim 91 wherein the pH of said alkaline aqueous mixture is about 12 to 14.
- 93. The method of claim 47 wherein said alkaline aqueous mixture further comprises anthroquinone.
- 94. A method for improving properties of pulp produced in alkaline chemical pulping processes comprising adding an effective property improving amount of at least one compound to the alkaline aqueous mixture in the digester of said chemical pulping process, wherein said at least one compound is selected from phosphonates having the formula:
- 95. A method for reducing the digester cycle time or reducing the pulping or bleaching chemicals required in alkaline chemical pulping processes comprising adding an effective amount of at least one compound to the alkaline aqueous mixture in the digester of said chemical pulping process, wherein said at least one compound is selected from phosphonates having the formula:
- 96. A pulp prepared according to the process of claim 47.
- 97. A pulp prepared according to the process of claim 89.
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a nonprovisional application which claims the priority of prior provisional applications serial No. 60/296,296, entitled “Method for the Production of Improved Pulp,” filed Jun. 6, 2001, and serial No. 60/302,487, entitled “Method for the Production of Improved Pulp,” filed Jul. 2, 2001, both of which are hereby incorporated by reference into this application.
Provisional Applications (2)
|
Number |
Date |
Country |
|
60296296 |
Jun 2001 |
US |
|
60302487 |
Jul 2001 |
US |