The present invention relates to a method for stimulation of the near-wellbore reservoir of a wellbore surrounded by a formation in a subterranean hydro-carbon reservoir, the wellbore having a horizontal section including a heel section and a toe section, the horizontal section being provided with a non-cemented perforated liner being perforated by means of holes possibly provided with valves, thereby forming an at least substantially annular space between the non-cemented perforated liner and the formation, the liner having a perforation pattern being optimized for stimulation of the near-wellbore so that the total hole area per unit length of the liner varies over the length of the liner from the heel to the toe, the at least substantially annular space between the non-cemented perforated liner and the formation being divided into at least two zones isolated from each other by means of one or more external packers arranged externally on the non-cemented perforated liner, whereby selective access to the at least two zones is provided by means of an internal pipe arranged inside the non-cemented perforated liner and provided with one or more internal packers corresponding to the one or more external packers and sealing an at least substantially annular space between the internal pipe and the non-cemented perforated liner, whereby, for each of the zones, the internal pipe is provided with a valve providing access between the inside of the internal pipe and the corresponding zone, and whereby stimulation of the near-wellbore is performed by pumping acid or the like reactive fluid through the internal pipe into the wellbore.
EP 1 184 537 B1 (Maersk Olie og Gas NS) discloses a method of stimulating a wellbore, wherein acid or the like reactive fluid is supplied for decomposing material in the near wellbore formation by use of a liner arranged within the wellbore while forming a space between the liner and the formation of the wellbore, said supplied liquid being discharged to said space through holes formed in the wall of the liner in the longitudinal expanse of the liner for influencing the formation of the wellbore. Such a liner may subsequently to acid stimulation be used for water, gas or steam injection or for oil, gas or water production. This type of liner is a so-called Controlled Acid Jet (CAJ) liner. The CAJ liner concept and functionality is further described in SPE 78318 and SPE 110135.
The CAJ liner will typically have a perforation pattern being optimized for acid stimulation of the near-wellbore so that the total hole area per unit length of the liner varies over the length of the liner from the heel (the inner part of the wellbore) to the toe (the outer part of the wellbore). When used for single-operation stimulation of long horizontal reservoir sections, typically, the total hole area per unit length of the liner increases over the length of the liner from the heel to the toe. This perforation pattern will in particular be adapted to counteract the rather large friction pressure loss over the length of the wellbore during acid stimulation so that the formation is treated more or less equally independently of the position along the wellbore.
The advantages of the CAJ liner are low installation costs, fast installation, rig-less stimulation, safer perforation (no guns), increased productivity/injectivity, easy re-stimulation etc. The main disadvantage of the CAJ liner in its original form is the lack of zonal isolation/zonal control required to handle fractures or high permeability contrasts along the reservoir section.
Recent attempts aiming at developing zonal completions based on the CAJ liner principle are described in EP 2 446 107 B1 (MAERSK OLIE OG GAS NS), SPE 166209 (CoP) and SPE 166391 (Welltec). This would combine the superior productivity and lower installation cost of the CAJ liner with the reservoir management options of the less productive and more expensive conventional cemented and perforated liners without zonal control. These new concepts are based on open hole external casing packers for zonal isolation combined with packers run on an inner pipe with sliding sleeves or valves for selective zone access.
Various methods have been developed to allow sequential stimulation and selective zonal control for these multiple CAJ liner completed wells. Most recent methods rely on surface controlled sliding sleeves or valves activated by tools deployed on coiled tubing or wireline deployed tractors.
A common problem observed and reported in the literature is the formation of zonal communication between the zones behind the packers due to worm-holes formed in the formation. Once formed, these connections are very difficult and expensive to repair and most likely will be left unrepaired causing loss of reservoir management options initially planned for.
Additional attempts to maintain packer integrity/functionality during and after the stimulation jobs include leaving some 200 to 400 ft tubing on both sides of the packer blank (non-perforated) in order to prevent the acid from forming wormholes near the packer. However, success of this method would depend on the condition of the mud (must be stimulated immediately after installation, while the mud cake is still efficient), the type of the mud (acid insoluble or acid soluble) and time required for swell packers to gain full pressure integrity (depending on reservoir fluids and nature of elastomers this is very uncertain and may take from days to months). An additional effort includes reduction of the average acid coverage pumped but this solution will reduce the length of the wormholes and limit the stimulation of the distant part of the well incomplete, hence providing a less efficient stimulation job.
Despite the many efforts to maintain zonal integrity past the stimulation job, none has so far proved a high probability of success despite the increased cost, increased time, reduced productivity, and reduced recovery fraction associated with the attempts.
SPE 166391 reports the observation that contact between adjacent non-cemented zones (corresponding to CAJ liner zones, but not referred to as such) most often occurs to a zone, which has previously been stimulated, hence the first stimulation would not generate a direct communication. In the paper this observation is attributed to the length of the wormholes generated during the stimulation job and that wormholes initiated from either side of the packer connects in the reservoir. Possible mitigation could be longer packers, dual packers with larger spacing, decreased acid coverage, and/or blank (non-perforated) pipe sections just above and below the sealing part of the packer element.
The object of the present invention is to provide a method for stimulation of the near-wellbore reservoir of a wellbore as mentioned in the introduction, whereby zonal integrity during stimulation of the near-wellbore is substantially maintained during and after the stimulation procedure.
In view of this object, stimulation of the near-wellbore is performed simultaneously in all or at least two adjacent zones of the at least substantially annular space between the non-cemented perforated liner and the formation.
Thereby, the pressure profiles along the length of the wellbore may develop to create a no-flow boundary at the packer between the adjacent zones hence forcing the wormholes to grow radially away from the wellbore. Since the pressure profile develops much faster than the wormholes created by the reactive transport of the hydrochloric acid or the like reactive fluid it may be possible to establish the optimum streamlines before the wormholes connect to the neighbouring zone.
In an embodiment, pressure differences occurring during stimulation of the near-wellbore between adjacent zones of the at least substantially annular space between the non-cemented perforated liner and the formation are at least substantially reduced by designing the perforation scheme of the non-cemented perforated liner, in particular the variation of the hole area per unit length, over the length of the liner, in accordance with information on zonal reservoir pressure and preferably in accordance with completion details of the wellbore. Thereby, the probability of maintaining zonal integrity during stimulation of the near-wellbore may be increased.
In an embodiment, pressure differences occurring during stimulation of the near-wellbore between adjacent zones of the at least substantially annular space between the non-cemented perforated liner and the formation are at least substantially reduced by accordingly controlling the pumping rates of acid or the like reactive fluid and possibly the pumping rates of water through the internal pipe into the wellbore. Thereby, a no-flow boundary may be created in the reservoir between the zones hence favouring radial growth of the wormholes and consequently even further improving zonal integrity during stimulation of the near-wellbore.
In an embodiment, stimulation is initiated at least substantially simultaneously in all zones of the at least substantially annular space between the non-cemented perforated liner and the formation, preferably by opening the respective valves of the internal pipe at least substantially simultaneously. Thereby, it may be avoided that a previously stimulated neighbouring zone causes the at least substantially annular space to act as an efficient conduit making the pressure gradient between the neighbouring zones even larger so that wormholes are more likely to grow to connect the two zones.
In an embodiment, initially, before performing stimulation of the near-wellbore simultaneously in adjacent zones of the at least substantially annular space between the non-cemented perforated liner and the formation, acid or the like reactive fluid is pumped into only one zone at a time, by opening the valve of the internal pipe corresponding to said one zone and closing the valves corresponding to the remaining zones, until mud is at least substantially displaced from the entire internal pipe. Thereby, the subsequent stimulation may be improved in that the acid may better reach all zones at the designed rate and volume, and, during stimulation, pressure differences between adjacent zones of the at least substantially annular space between the non-cemented perforated liner and the formation may be at least substantially reduced.
In an embodiment, before performing stimulation of the near-wellbore simultaneously in adjacent zones of the at least substantially annular space between the non-cemented perforated liner and the formation, acid or the like reactive fluid is firstly pumped into only the innermost one zone nearest the heel section and secondly pumped into only the outermost one zone nearest the toe section. In this way, mud may in an efficient way be displaced from the entire internal pipe. Firstly, the mud may be displaced from the wellbore section before the heel, and secondly, mud may be displaced from the wellbore section between the heel and the toe. Similarly, acid or the like reactive fluid may be pumped stepwise into a sequence of zones starting in a zone near the heel and ending in a zone near the toe.
In an embodiment, said initial pumping of acid or the like reactive fluid into only said one zone at a time is performed at an initial pump rate that is at least substantially lower than, preferably lower than ½ of, more preferred lower than ¼ of, and most preferred lower than ⅙ of, the average pump rate during the subsequent stimulation. Thereby, it may be avoided that an actual acid stimulation with substantial formation of wormholes or induced fracture(s) is taking place in said one zone during said initial pumping of acid. Thereby, it may be avoided that wormholes or fracture(s) may grow to connect the outermost zone with its neighbouring zone when the neighbouring zone is subsequently stimulated.
In an embodiment, stimulation at said average pump rate is initiated at least substantially simultaneously in all zones of the at least substantially annular space between the non-cemented perforated liner and the formation, preferably by opening the respective valves of the internal pipe at least substantially simultaneously, after said initial pumping of acid or the like reactive fluid at said initial pump rate into said one zone at a time. Thereby, it may to a large extent be avoided that a previously stimulated neighbouring zone causes the at least substantially annular space to act as an efficient conduit making the pressure gradient between the neighbouring zones even larger so that wormholes may grow to connect the two zones.
In an embodiment, a desired reservoir pressure profile along the length of the wellbore is established before stimulation is initiated by pumping water or a fluid of at least substantially reduced reactivity compared to the acid or reactive fluid used during stimulation through the internal pipe into all zones of the at least substantially annular space between the non-cemented perforated liner and the formation. Thereby, it may, during stimulation, to an even larger extent be avoided that a previously stimulated neighbouring zone causes the at least substantially annular space to act as an efficient conduit making the pressure gradient between the neighbouring zones even larger so that wormholes may preferentially grow to connect the two neighbouring zones. This may be obtained because pressure differences between adjacent zones of the at least substantially annular space between the non-cemented perforated liner and the formation may to a large extent be reduced even before any acid or the like reactive fluid enters the zones.
In an embodiment, the non-cemented perforated liner includes a non-perforated section at either side of each external packer. Thereby, the volume of reactive fluid being injected into the formation very near to the packer may be limited, thereby further maintaining the zonal integrity during stimulation.
In an embodiment, the concentration of the acid or the like reactive fluid and/or the pump rate is changed during stimulation. Thereby, the pressure profile and direction of wormhole growth around the packer may be further controlled.
The invention will now be explained in more detail below by means of examples of embodiments with reference to the very schematic drawing, in which
a,
1
b and 1c show axial sections through a wellbore illustrating prior art single-operation stimulation by means of a CAJ liner;
Effective development of low-permeability carbonate reservoirs requires efficient well stimulation, and obtaining a predefined (often uniform) acid stimulation along an entire 10,000-20,000 ft reservoir section of a horizontal well is a challenge.
The Controlled Acid Jet (CAJ) liner described above, provides a technology for single-operation stimulation of an ultra-long horizontal reservoir section. The CAJ technique has, in several ways, set new standards for the completion and stimulation of long horizontal wells; its most significant achievement being the remarkably effective acid coverage and achieved stimulation efficiency resulting from stimulation of long reservoir sections in a single operation.
Successful implementation of the CAJ technique requires numerical modelling of the dynamics of the entire stimulation process to ensure the best possible distribution of the acid, effective control of the wormhole growth rate in multiple sections of the well, displacement of mud along the entire reservoir section, handling formation pressure gradients along the reservoir section, and many other complicating factors.
The main idea behind the known CAJ liner is illustrated in
The CAJ liner may be provided with its perforation pattern by drilling the holes in the liner at surface. Furthermore, the holes may be provided with valves, such as for instance one way valves or any other suitable valve adapted for control of the fluid communication between the inside and the outside of the liner.
Eventually, when all mud is broken down and residual displaced into the formation, the annulus will be fully filled with acid, as illustrated in
The concept and the flow paths of the prior art original single zone CAJ liner are further illustrated in
However, according to the prior art methods, stimulation in multi-CAJ liner completed zones is performed separately in one zone after another. The result of this procedure is illustrated in
According to the present invention, on the contrary, the adjacent CAJ liner zones are stimulated simultaneously, as illustrated in
The at least substantially annular space 4 formed between the non-cemented perforated liner 3 and the formation 2 is divided into a number of zones of which zones 1, 2, 3 are illustrated. The number of zones may vary from two zones up to 10, 20 or even more than 50. The zones 1, 2, 3 are isolated from each other by means of respective external packers 6, 7, 8 arranged externally on the non-cemented perforated liner 3.
Selective access to the zones 1, 2, 3 is provided by means of an internal pipe 9 arranged inside the non-cemented perforated liner 3 and provided with internal packers 10, 11, 12 corresponding to the respective external packers 6, 7, 8 and sealing an at least substantially annular space 13 between the internal pipe 9 and the non-cemented perforated liner 3. The internal pipe 9 has inlet 18 indicated to the left in
According to the invention, the stimulation of the near-wellbore 1 is performed simultaneously in adjacent zones 1, 2, 3 of the at least substantially annular space 4 between the non-cemented perforated liner 3 and the formation 2. This is possible due to the extreme length coverage obtainable with the CAJ liner technique. Referring to
During stimulation of the near-wellbore 1, pressure differences between adjacent zones 1, 2, 3 of the at least substantially annular space 4 between the non-cemented perforated liner 3 and the formation 2 may be at least substantially reduced by designing the perforation scheme of the non-cemented perforated liner 3 in accordance with information on zonal reservoir pressure and preferably in accordance with completion details of the wellbore 1.
Furthermore, during stimulation of the near-wellbore reservoir of the wellbore 1, pressure differences between adjacent zones 1, 2, 3 of the at least substantially annular space 4 may be at least substantially reduced by accordingly controlling the pumping rates of acid or the like reactive fluid and possibly water through the internal pipe 9 into the wellbore 1.
Stimulation may be initiated at least substantially simultaneously in all zones 1, 2, 3 of the at least substantially annular space 4 by opening the respective valves 14 ,15, 16 of the internal pipe 9 at least substantially simultaneously. By initiating stimulation more or less simultaneously in all zones 1, 2, 3, it may even better be ensured that a no-flow boundary is created between the adjacent zones, hence forcing the wormholes to grow radially away from the wellbore.
Initially, before performing stimulation of the near-wellbore 1 simultaneously in adjacent zones 1, 2, 3 of the at least substantially annular space 4, acid or the like reactive fluid may be pumped into only the outermost zone 1 nearest the toe section, by opening the valve 14 of the internal pipe 9 corresponding to said zone 1 and closing the valves 15, 16 corresponding to the remaining zones 2, 3, until mud is at least substantially displaced from the entire internal pipe 9.
Said initial pumping of acid or the like reactive fluid into only the outermost zone 1 nearest the toe section may be performed at a pump rate that is at least substantially lower than, preferably lower than ½ of, more preferred lower than ¼ of, and most preferred lower than ⅙ of, the lowest pump rate during the subsequent stimulation.
In the case that acid or the like reactive fluid initially is pumped into only the outermost zone 1, stimulation may be initiated at least substantially simultaneously in all zones 1, 2, 3 of the at least substantially annular space 4, except for the outermost zone 1 nearest the toe section, by opening the respective valves 15, 16 in the other zones 2, 3 of the internal pipe 9 at least substantially simultaneously.
A desired reservoir pressure profile along the length of the wellbore 1 may be established, before stimulation is initiated, by pumping water through the internal pipe 9 into all zones 1, 2, 3 of the at least substantially annular space 4 between the non-cemented perforated liner and the formation.
Although, according to the invention, it is generally aimed at reducing pressure differences between adjacent zones of the at least substantially annular space 4, specific conditions of the actual hydrocarbon reservoir may result in that a certain preferred pressure distribution over the different zones 1, 2, 3 may further improve zonal integrity during stimulation of the near-wellbore. The pressure differences between neighbouring zones should however be limited, and, generally according to the invention, preferably the absolute pressure in each zone does not differ more than 20%, more preferred less than 15%, and most preferred less than 10% from an average value.
Said certain preferred pressure distribution over the different zones 1, 2, 3 may be accomplished by designing the perforation scheme of the non-cemented perforated liner in accordance with information on zonal reservoir pressure and preferably in accordance with completion details of the wellbore. Furthermore, said certain preferred pressure distribution may be adapted by accordingly controlling the pumping rates of acid or the like reactive fluid and possibly water through the internal pipe 9 into the wellbore. Thereby, a no-flow boundary may be created in the reservoir between the zones 1, 2, 3 hence favouring strictly radial growth of the wormholes and consequently improving zonal integrity during stimulation of the near-wellbore.
Many other specific embodiments than those illustrated are possible. For instance, a certain preferred pressure distribution over the different zones 1, 2, 3 may be so that the pressure is slightly higher in the zones midway between the heel and the toe and so that the pressure is slightly lower in the zones at the heel and toe, respectively. The opposite is also possible, so that a certain preferred pressure distribution over the different zones 1, 2, 3 may be so that the pressure is slightly lower in the zones midway between the heel and the toe and so that the pressure is slightly higher in the zones at the heel and toe, respectively. In a further embodiment, the pressure may go slightly up and down several times along the length of the wellbore.
The non-cemented perforated liner may include a non-perforated section at one or both sides of each external packer in order to limit the volume of reactive fluid being injected into the formation very near to the packer, thereby further maintaining the zonal integrity during stimulation.
The acid concentration of the acid or the like reactive fluid versus the pump rate may be changed during stimulation. Thereby, the pressure profile and direction of wormhole growth around the packer may be further controlled.
It should be mentioned that in the context of this application, zonal integrity is intended to designate the isolation between each zone of the at least substantially annular space to prevent or at least limit the flow between the zones during injection or production. For some applications (high permeability reservoirs) packers may only be needed to hold a differential pressure of about 50 psia and still be effective, but for low permeability reservoirs with water injection, the packers may ideally be able to hold some 500 to 2500 psia. The latter may even not be possible and less may be sufficient. Via the reservoir there may always be some limited communication between the zones and eventually some fluid may flow from one zone to the other behind the packers, but this should preferably only be small volumes.
Number | Date | Country | Kind |
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1408900.7 | May 2014 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2015/061090 | 5/20/2015 | WO | 00 |