The present invention belongs to the sector of terrestrial maritime transport through the use of containers and more specifically to the transfer or transship to storage areas, to freight stations or to harbors (B65G 63/00).
The main object of the present invention is a method for transferring standardized containers between a container ship and a quay, through the use of harbor cranes such as a gantry crane, characterized in that during the entire maneuver the longitudinal axes of the containers are perpendicular to the edge of the quay.
To carry out this method, two inventions closely related thereto are required: a container ship where the standardized containers arranged with the longitudinal axes thereof orthogonal to the longitudinal axis of the ship (B63B 11/00; B63B 25/00) and a harbor crane such as a gantry crane capable of transferring standardized containers in a position such that the longitudinal axes thereof are orthogonal to the edge of the quay (B66C 19/00; B66C 17/00); this allows the gap between its legs to be smaller than that of the current cranes as said gap depends on the arrangement of the container as it passes therethrough; in this way a higher number of cranes can operate on the same ship of the same length, improving the loading/unloading performances.
The maritime transport of goods in containers of standardized dimensions has experienced a great growth in the last fifteen years due to the ease of combination with other types of transport (by railroad, by road), to the high efficiency of loading and unloading the container ship within the harbor and to the gradual automation of the operations in the terminal of containers itself that allows to optimize the movements of the standardized containers within it.
In line with that great growth, the container ship fleet has increased both in number and size of said ships; likewise, the size and range of the harbor cranes such as a gantry crane that carry out the loading and unloading of the container ships has been increasing in parallel with them and with the increasing demands required.
Within a terminal of containers the loading and unloading of these between the container ship and the terminal is conducted by means of harbor cranes such as a gantry crane over rails located in the terminal itself, harbor cranes that move along the full length of the quay; the transfer of the standardized containers from the operation area of these harbor cranes to the rear storage esplanade (patio), is generally conducted by trucks or mobile gantries; inside that rear storage esplanade the transfer of containers is conducted in a manual (by means of trolleys) semiautomatic or automatic way.
All the operations of the loading and unloading of standardized containers and the dimensions of the equipment used for this purpose are fixed, amongst other factors, by the arrangement of the standardized containers in the container ships; this arrangement is widespread in the current container ships and is such that the longitudinal axes of the standardized containers are parallel to the longitudinal axis of the container ship. Therefore, the harbor cranes such as a gantry crane are geometrically dimensioned for the loading and unloading of these standardized containers for that arrangement in the container ship; for that reason, the gap between the legs over a same rail of these harbor cranes depends on the length of the standardized containers that have to be moved passing between them plus a margin of safety on each side between each leg and the standardized container.
Harbor cranes capable of handling several standardized containers at the same time with strict separation between them but always with their longitudinal axes parallel to the quay have been developed (in EP0318264 A1 a crane with these characteristics is described)
The unloading in the transport vehicles is normally carried out also in that arrangement although there are patents that consider a turn of the standardized container of 90° until it is positioned with its longitudinal axis perpendicular to the quay, turn conducted with devices incorporated or close to the cranes (in ES 2498916 T3 it is described a gantry crane with double trolley that conducts this maneuver and in ES 2336818 T3 it is described a process of loading/unloading of containers that includes the turn of them in a device close to the cranes).
The object of the invention is to improve the loading/unloading performances of standardized containers between a container ship and the quay of a harbor terminal and, also, to obtain a better use of the length of said quay.
Specifically, it is a method for transferring (loading/unloading) standardized containers from a container ship to the quay and conversely, by the use of harbor cranes such as a gantry crane, which is characterized because during the entire maneuver the standardized containers are positioned with the longitudinal axes thereof perpendicular to the quay; for this and unlike the current ships, the standardized containers must be arranged in the container ship with the longitudinal axes thereof orthogonal to the longitudinal axis of the ship; the harbor cranes such as a gantry crane, in turn, must have capacity to maneuver the standardized containers in that position. With this arrangement of the standardized containers the width of the cranes can decrease as this depends on the width of the standardized container that must pass between its legs (8 feet) and not on the length of the same (20 or 40 feet), as in the current cranes; this allows a higher number of cranes operating in the same ship at equal length, which effects a shorter time for the total loading/unloading and, moreover, allows the better use of the length of the quay of the terminal.
To carry out this method two new inventions closely related thereto are required; on the one hand, a container ship with the standardized containers arranged with the longitudinal axes thereof orthogonal to the longitudinal axis of the ship and, on the other, a harbor crane such as a gantry crane capable of transferring standardized containers to a position such that the longitudinal axes thereof are orthogonal to the edge of the quay which allows the gap between legs to be noticeably smaller than the gap of the current cranes since, as has been indicated, said gap depends on the arrangement of the standardized container as it passes therethrough.
The first invention closely related to the method is a container ship that is characterized because the standardized containers are arranged with the longitudinal axes thereof orthogonal to the longitudinal axis of the ship both in the holds and outside of them; for it, the holds where they are stored are formed by transverse bulkheads orthogonal to the longitudinal axis of the ship, bulkheads that contribute to the resistance of the same, with a separation between these transverse bulkheads such as to allow the placement of a whole number of standardized containers arranged transversely; moreover, each one of these holds between transverse bulkheads in turn is subdivided by longitudinal secondary bulkheads separated from each other by the length of a standardized container plus the necessary clearances; in these longitudinal secondary bulkheads and on the inside of the sides of the hull that close the hold vertical guides are installed so as to allow to arrange the placement of the standardized containers stacked with the longitudinal axes thereof perpendicular to the longitudinal axis of the ship. These vertical guides can be extended outside the holds and above them, installing them on longitudinal frames of suitable rigidity in vertical extension of the longitudinal secondary bulkheads and of the sides of the hull, longitudinal frames that with the help of closing transverse frames of suitable rigidity in vertical extension of the transverse bulkheads constitute a cellular structure, exterior to the holds, where standardized containers can be arranged in the thus formed cells with the same arrangement as those located in said holds.
The second invention closely related to the method is a harbor crane such as a gantry crane for loading and unloading of standardized containers that is supported by four legs with rolling mechanisms (sets of support wheels), two front on a front rail and two rear on a rear rail, allowing the movement along the quay; this crane has a jib perpendicular to the quay located in the gap formed between the legs and that is supported by the gantry, jib that supports a carriage that moves longitudinally under it and from which hangs in turn by means of cables a container clamping mechanism (spreader) equipped with vertical movement, according to needs, thanks to lifting and lowering means located on the carriage. The invention centers on that the spreader is arranged so that its longitudinal axis coincides with the longitudinal axis of the jib so that the standardized containers are loaded and unloaded with the longitudinal axes thereof perpendicular to the edge of the quay; this allows that the existing gap between legs on the same rail can be reduced adjusting it in such way that, without endangering the stability of the harbor crane, allows the passage between the legs of the width of a standardized container with the necessary clearances, for reasons of safety, logistics or of any other nature, between standardized container and legs.
The method of unloading of standardized containers from a container ship to the quay consists of the following steps:
The method of loading of standardized containers from the quay to a container ship consists of the following steps:
The current container ships can be adapted to this method; this is achieved by subdividing all or part of the holds formed by the existing transverse bulkheads by means of longitudinal secondary bulkheads separated from each other by the length of a standardized container plus the necessary clearances, by disassembling the existing vertical guides in the transverse bulkheads and installing vertical guides in the new longitudinal secondary bulkheads and on the inside of the sides of the hull so that standardized containers can be arranged in the thus formed cells with the longitudinal axes thereof perpendicular to the longitudinal axis of the ship. These new vertical guides can be extended outside the holds and above them, installing them on longitudinal frames of suitable rigidity in vertical extension of the longitudinal secondary bulkheads and of the sides of the hull, longitudinal frames that with the help of closing transverse frames of suitable rigidity in vertical extension of the transverse bulkheads constitute a cellular structure, exterior to the holds, where standardized containers can be arranged in the thus formed cells with the same arrangement as those located in said holds. These last transverse frames can be achieved by adapting the ones the ship generally has, frames from which the vertical guides will have to be disassembled.
This method can also be applied to container ships with transversal arrangement of the standardized containers implemented and in which for the stowage of said standardized containers, already in all or in part of the loading areas of the ship, vertical guides are not used but, in those areas without guides, the stowage is done by lashing.
Generalizing, this method can be applied to any merchant ship in general characterized because all or part of its holds and/or of the outer areas on them are adjusted for the stowage of standardized containers arranged with the longitudinal axes thereof orthogonal to the longitudinal axis of the ship.
As for cranes, this method can be applied to harbor cranes such as a gantry crane whose frame results from the composition of two or more individual frames, being supported by three or more pairs of legs with rolling mechanisms, three or more front legs on a front rail and three or more rear legs on a rear rail, allowing the movement along the quay; the total width of these composite cranes must be such as to allow the placement of two or more independent jibs perpendicular to the quay, supported by the gantry and located in the two or more gaps formed between the legs; each one of these jibs supports a carriage that moves longitudinally under it and from which hangs in turn a container clamping mechanism (spreader) equipped with vertical movement, according to needs, thanks to lifting and lowering means located on the carriage and that, just as the individual cranes, is arranged such that its longitudinal axis coincides with the longitudinal axis of the jib so that the standardized containers are loaded and unloaded with the longitudinal axes thereof perpendicular to the edge of the quay.
This method can also be applied to harbor cranes such as a gantry crane whose frame is supported by four legs with rolling mechanisms, two front on a front rail and two rear on a rear rail, allowing the movement along the quay, and whose characteristic is that the gap between legs of the same rail is such as to allow the placement of two or more independent jibs perpendicular to the quay, supported by the gantry and located in the gap formed between the legs; each one of these jibs, supports a carriage that moves longitudinally under it and from which hangs in turn a container clamping mechanism (spreader) equipped with vertical movement, according to needs, thanks to lifting and lowering means located on the carriage and that, just as the individual cranes, is arranged such that its longitudinal axis coincides with the longitudinal axis of the jib so that the standardized containers are loaded and unloaded with the longitudinal axes thereof perpendicular to the edge of the quay; the former allows that the current gap between legs on the same rail can be reduced adjusting it in such way that, without endangering the stability of the harbor crane and optimizing as much as possible that adjustment with regard to minimizing the movement of the crane along the quay in the loading and unloading operations, allows the passage between the width between the legs of two or more standardized containers with the necessary clearances, either for reasons of safety, logistics or of any other nature, between standardized container—standardized container and between standardized container —leg.
The described in the previous paragraph harbor cranes such as a gantry crane can have a variant that consists in that the two or more independent jibs are replaced by a single jib or a smaller number (divisor normally) of them perpendicular to the quay, supported by the gantry and located in the gap formed between the legs, jib/s of a suitable width to allow the support of two, three or more carriages independent with each other and that move longitudinally under it; from each one of the carriages hangs in turn a container clamping mechanism (spreader) equipped with vertical movement, according to needs, thanks to lifting and lowering means located on the carriage, spreader arranged such that its longitudinal axis coincides with the longitudinal axis of the jib so that the standardized containers are loaded and unloaded with the longitudinal axes thereof perpendicular to the edge of the quay.
In addition, this method can be applied to harbor cranes such as a gantry crane resulting from the composition of two or more harbor cranes of the ones described in the two previous paragraphs, the set being supported by three or more pairs of legs with rolling mechanisms, three or more front legs on a front rail and three or more rear legs on a rear rail, allowing the movement along the quay; the total width of these composite cranes must be such as to allow the placement of two or more groups of two or more independent jibs each, or two or more groups of a single jib or of a smaller number (divisor normally) of the number of independent jibs, with two, three or more carriages independent with each other under them; these jibs are all perpendicular to the quay, supported by the gantry and located in the two or more gaps formed between the legs, jibs that support carriages that move longitudinally under them and from each one of them hangs in turn a container clamping mechanism (spreader) equipped with vertical movement, according to needs, thanks to lifting and lowering means located on the carriage, spreader arranged such that its longitudinal axis coincides with the longitudinal axis of the jib so that the standardized containers are loaded and unloaded with the longitudinal axes thereof perpendicular to the edge of the quay.
Also, this method can be applied to harbor cranes such as a gantry crane in which the gaps between standardized container—standardized container are non-existent, which allows to operate with standardized containers adjacent to the ship provided that the crossing at the level between them is avoided, both vertically and horizontally, during the loading-unloading operations.
When applying the method to the previously described harbor cranes such as a gantry crane, the rear legs of these can hinder, to a greater or lesser extent, the passage between them of the transport means of standardized containers when these move from the storage area until the loading/unloading area located under the cranes and, likewise, can hinder the positioning maneuvers for these operations; this can occur, above all, with the harbor cranes of a single jib of a single carriage by gap. By means of a loading beam all along the line of the rear rail, elevated by pillars of a sufficient height to allow the passage of the transport means under it, pillars that go to foundation, and with a spacing between said pillars that is considerably greater than the gap between legs of crane, a more clear crossing area can be obtained and, therefore, that facilitates the passage and the maneuvers of the transport means; on that loading beam the rear rail is fixed, on that elevated rail the rear legs of the cranes with their rolling mechanisms are rested, legs that, for that reason, are shorter than the front legs.
The method can be applied to the loading/unloading in a single cycle of two or more standardized containers contiguous in width (with the long sides adjacent) by multiple spreaders capable to maneuver all at once that number of standardized containers. In the case of a double spreader, this is of an identical length to the simple spreaders but twice as wide; the longitudinal axis of this double spreader is, the one of the simple spreaders, coinciding with the longitudinal axis of the jib that supports the carriage that maneuvers it. This disposition applies to the previously described harbor cranes such as a gantry crane, with one or several independent jibs or with one or several jibs with one or more independent carriages from each one of which hang double spreaders, always taking into account the necessary clearances, either for reasons of safety, logistics or of any other nature, between containers of contiguous double spreaders and between container—leg of the crane and optimizing as much as possible these clearances with regard to minimizing the movement of the crane along the quay in the operations of loading and unloading. In the case of spreaders to maneuver three or more containers the reasoning is equivalent. The means of transport to be positioned under the crane must have adequate dimensions to be able to move two or more standardized containers all at once.
The method for loading and unloading of standardized containers to be applied to the previously described harbor cranes such as a gantry crane can have a variant characterized in that an intermediate step exists by which the standardized container is unloaded on an independent frame (or loaded from that frame, in the inverse operation) located under the crane, instead of being directly unloaded on the means of transport (or loaded from that means of transport, in the inverse operation); this lower frame, that may or may not be attached to the harbor crane, is served by one or more independent with each other and parallel to the quay bridge cranes; these bridge cranes are on two supports on lower horizontal beams perpendicular to the quay, beams that are each connected at their ends to the two lower horizontal beams of the frame of the harbor crane that are parallel to the quay; these bridge cranes move orthogonally to the quay each with a lower carriage, attached to it, equipped with another spreader which in turn is coupled, by fixing it, to the standardized container located in the lower frame to move it and load it (or unload it in the inverse operation) in the means of transport of standardized containers; with this the typical cycle of the harbor crane such as a gantry crane is simplified.
To complement the description that is being made and in order to help for a better understanding of the characteristics of the invention, it is included as an integral part of said description a set of drawings in which, with illustrative and not limiting character, the following has been presented:
(1) Standardized container
(1a) Current container ship with longitudinal arrangement of standardized containers
(1b) Container ship with transversal arrangement of standardized containers and bays of 5 rows
(1c) Container ship with transversal arrangement of standardized containers and bays of 6 rows
(1d) Container ship with transversal arrangement of standardized containers and bays of 8 rows
(2) Bay or hold
(3) Transverse bulkhead
(4) Secondary longitudinal bulkhead
(5) Side of the hull
(6) Vertical guide
(7a) Harbor crane of two independent jibs with a carriage each
(7b) Harbor crane of singe jib with two independent carriages
(7c) Harbor crane of single jib with three independent carriages
(8) Independent jib
(9) Single jib
(10) Carriage
(11) Frame
(12) Rail
(13) Front legs
(14) Rear legs
(15) Standardized container clamping mechanism (spreader)
(16) Quay
(17) Means of transport
(18) Lower frame
(19) Bridge crane
(20) Lower horizontal beam perpendicular to the quay
(21) Lower horizontal beam of the frame of the harbor crane that is parallel to the quay
(22) Lower carriage
In
In
In
In the transverse elevation of
In
Unloading of standardized containers (1) from a container ship (1d) to the quay (16) that comprises the following steps:
Loading of standardized containers (1) from the quay (16) to a container ship (1a) that comprises the following steps:
In the configuration of the embodiment of the loading/unloading method of standardized containers (1) shown in
In addition, in
The loading/unloading of standardized containers (1) performance for the shown in
In
In
individual crane of an independent jib (6a1), composition of two individual cranes of an independent jib (6a2), composition of three individual cranes of an independent jib (6a3), individual crane of two independent jibs (6b1), individual crane of a jib with two independent carriages (6b2), composition of two individual cranes of a jib with two independent carriages (6b3), individual crane of an independent jib with a carriage of adequate dimensions to maneuver a double spreader (6b4), individual crane of three independent jibs (6c1), individual crane of a jib with three independent carriages (6c2), composition of two individual cranes of a jib with three independent carriages (6c3), individual crane of a jib with two independent carriages of adequate dimensions to maneuver each a double spreader (6c4), individual crane with rear legs on loading beam (6d1), individual crane in which the gaps between container—container are non-existent (6d2) and individual crane with lower frame under it and lower carriages (6e1). In
Number | Date | Country | Kind |
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P201630005 | Jan 2016 | ES | national |
Filing Document | Filing Date | Country | Kind |
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PCT/ES2016/070953 | 12/31/2016 | WO | 00 |