The present disclosure relates to well completion in general and in particular to a method for performing a fracture operation on a well.
Hydrocarbon fluids such as oil and natural gas are obtained from a subterranean geologic formation, referred to as a reservoir, by drilling a well that penetrates the hydrocarbon-bearing formation. Once a wellbore is drilled, various forms of well completion components may be installed in order to control and enhance the efficiency of producing the various fluids from the reservoir.
Fracturing is used to increase permeability of subterranean formations. A fracturing fluid is injected into the wellbore passing through the subterranean formation. A propping agent (proppant) is injected into the fracture to prevent fracture closing and, thereby, to provide improved extraction of extractive fluids, such as oil, gas or water.
The disclosure pertains to methods of treating an underground formation penetrated by either vertical wells or wells having a substantially horizontal section. Horizontal well in the present context may be interpreted as including a substantially horizontal portion, which may be cased or completed open hole, wherein the fracture is transversely or longitudinally oriented and thus generally vertical or sloped with respect to horizontal. The following disclosure will be described using horizontal well but the methodology is equally applicable to vertical wells.
The industry has privileged, when it comes to hydraulic fracturing, what is known as being “plug-and-perf” technique. Horizontal wells may extend hundreds of meters away from the vertical section of the wellbore. Most of the horizontal section of the well passes through the producing formation and are completed in stages. The wellbore begins to deviate from vertical at the kickoff point, the beginning of the horizontal section is the heel and the farthest extremity of the well is the toe. Engineers perform the first perforating operation at the toe, followed by a fracturing treatment. Engineers then place a plug in the well that hydraulically isolates the newly fractured rock from the rest of the well. A section adjacent to the plug undergoes perforation, followed by another fracturing treatment. This sequence is repeated many times until the horizontal section is stimulated from the toe back to the heel. Finally, a milling operation removes the plugs from the well and production commences.
The common practice in the art is to perforate 4-6 clusters, and push a slickwater laden fluid at or above fracture pressure to create fractures; it is estimated that 30 to 60% of these perforations do not produce due to for example screen out, geological constraint, etc., and thus for every 100 perforations in a wellbore, commonly only 30 to 70 of the conventional perforations are useful for production.
To respond to that, some operations now involve what is known as pin-point fracturing, which may be defined as the operation of pumping a fluid above the fracturing pressure of the formation to be treated through a single entry. The entry may be a perforation, a valve, a sleeve, or a sliding sleeve. Generally, sliding sleeves in the closed position are fitted to the production liner. The production liner is placed in a hydrocarbon formation. An object is introduced into the wellbore from surface, and the object is transported to the target zone by the flow field or mechanically, for example using a wireline or a coiled tubing. When at the target location, the object is caught by the sliding sleeve and shifts the sleeve to the open position. A sealing device, such as a packer or cups, is positioned below the sleeve to be treated in order to isolate the lower portion of the wellbore. The sealing device is set, fluid is pumped into the fracture and then the sealing device is unset and moved below the next zone (or sleeve) to be treated. Representative examples of sleeve-based systems are disclosed in U.S. Pat. No. 7,387,165, U.S. Pat. No. 7,322,417, U.S. Pat. No. 7,377,321, US 2007/0107908, US 2007/0044958, US 2010/0209288, U.S. Pat. No. 7,387,165, US2009/0084553, U.S. Pat. No. 7,108,067, U.S. Pat. No. 7,431,091, U.S. Pat. No. 7,543,634, U.S. Pat. No. 7,134,505, U.S. Pat. No. 7,021,384, U.S. Pat. No. 7,353,878, U.S. Pat. No. 7,267,172, U.S. Pat. No. 7,681,645, U.S. Pat. No. 7,066,265, U.S. Pat. No. 7,168,494, U.S. Pat. No. 7,353,879, U.S. Pat. No. 7,093,664, and U.S. Pat. No. 7,210,533, which are hereby incorporated herein by reference. A fracturing treatment is then circulated down the wellbore to the formation adjacent the open sleeve.
Improvements in completing these unconventional formations would be welcome by the industry.
In embodiments the disclosure pertains to methods for completing a well comprising completing at least a zone of a first well using a pin-point fracturing technique without using a sealing element.
According to a first embodiment there is disclosed a method for performing a fracturing operation on a rock formation surrounding a wellbore, the method comprising locating a production tubing having a plurality of sleeve valves, each having a sliding sleeve therein within a well bore and locating a tool operable to open said plurality of sleeve valves within said production tubing. The method further comprises repeating for at least one of said plurality of sleeve valves the steps of opening a one of said plurality of sleeve valves with said tool, performing a fracturing operation and closing said one of said plurality of sleeve valves.
The tool may be located within the sleeve valve before opening the sleeve valve. The opening of one of a plurality of sleeve valves may comprise extending at least one key from the tool into engagement with the sliding sleeve and slidably shifting the sliding sleeve longitudinally within the well to open the one of the plurality of sleeve valves. The closing of one of a plurality of sleeve valves may comprise slidably shifting the sliding sleeve longitudinally within the well to close the one of the plurality of sleeve valves and retracting at least one key from the tool into engagement with the sliding sleeve.
The plurality of sleeve valves may be opened, may have a fracturing operation performed therethrough and closed starting at the top most sleeve valve and ending with a bottom most sleeve valve. The method may further comprise opening all of the plurality of sleeve valves as the tool is retracted from the well for subsequent production of the well.
The tool may remain within the production casing during the fracturing operation. The tool may remain within the sleeve valve during the fracturing operation. The method may further comprise cementing the production casing within the well. An annular cavity between the production casing and the well may be clear of packers.
Other aspects and features of the present disclosure will become apparent to those ordinarily skilled in the art upon review of the following description of specific embodiments of the invention in conjunction with the accompanying figures.
Certain embodiments of the disclosure will hereafter be described with reference to the accompanying drawings, wherein like reference numerals denote like elements. It should be understood, however, that the accompanying drawings illustrate only the various implementations described herein and are not meant to limit the scope of various technologies described herein. The drawings show and describe various embodiments of the current disclosure.
At the outset, it should be noted that in the development of any such actual embodiment, numerous implementation—specific decisions must be made to achieve the developer's specific goals, such as compliance with system related and business related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time consuming but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure. In addition, the composition used/disclosed herein can also comprise some components other than those cited. In the summary and this detailed description, each numerical value should be read once as modified by the term “about” (unless already expressly so modified), and then read again as not so modified unless otherwise indicated in context. Also, in the summary and this detailed description, it should be understood that a concentration range listed or described as being useful, suitable, or the like, is intended that any and every concentration within the range, including the end points, is to be considered as having been stated. For example, “a range of from 1 to 10” is to be read as indicating each and every possible number along the continuum between about 1 and about 10. Thus, even if specific data points within the range, or even no data points within the range, are explicitly identified or refer to only a few specific, it is to be understood that inventors appreciate and understand that any and all data points within the range are to be considered to have been specified, and that inventors possessed knowledge of the entire range and all points within the range.
The statements made herein merely provide information related to the present disclosure and may not constitute prior art, and may describe some embodiments illustrating the disclosure.
In the specification and appended claims: the terms “connect”, “connection”, “connected”, “in connection with”, and “connecting” are used to mean “in direct connection with” or “in connection with via one or more elements”; and the term “set” is used to mean “one element” or “more than one element”. Further, the terms “couple”, “coupling”, “coupled”, “coupled together”, and “coupled with” are used to mean “directly coupled together” or “coupled together via one or more elements”. As used herein, the terms “up” and “down”, “upper” and “lower”, “upwardly” and downwardly”, “upstream” and “downstream”; “above” and “below”; and other like terms indicating relative positions above or below a given point or element are used in this description to more clearly describe some embodiments of the disclosure.
Embodiments herein relate to methods of completing an underground formation using multi-stage pin-point fracturing for treating a well without using any sealing element.
Referring to
Turning now to
Each raised section 36 includes a radially movable body or port body 38 therein having an aperture 40 extending therethrough. The aperture 40 extends from the exterior to the interior of the valve body and is adapted to provide a fluid passage between the interior of the bottom section 16 and the wellbore 10 as will be further described below. The aperture 40 may be filled with a sealing body (not shown) when installed within a bottom section 16. The sealing body serves to assist in sealing the aperture until the formation is to be fractured and therefore will have sufficient strength to remain within the aperture until that time and will also be sufficiently frangible so as to be fractured and removed from the aperture during the fracing process. Additionally, the port bodies 38 are radially extendable from the valve body so as to engage an outer surface thereof against the wellbore 10 so as to center the valve body 24 and thereby the production section within the wellbore.
Turning now to
The central portion 42 includes a first annular groove 50a therein proximate to the first shoulder 46. The sliding sleeve 44 includes a radially disposed snap ring 52 therein corresponding to the groove 50a so as to engage therewith and retain the sliding sleeve 44 proximate to the first shoulder 46 which is an open position for the valve body 24. The central portion 42 also includes a second annular groove 50b therein proximate to the aperture 40 having a similar profile to the first annular groove 50a. The snap ring 52 of the sleeve is receivable in either the first ore second annular groove 50a or 50b such that the sleeve is held in either an open position as illustrated in
The port bodies 38 are slidably received within the valve body 24 so as to be radially extendable therefrom. As illustrated in
Each raised section 36 includes at least one void region or cylinder 66 disposed radially therein. Each cylinder 66 includes a piston 68 therein which is operably connected to a corresponding port body 38 forming an actuator for selectably moving the port bodies 38. Turning now to
The pistons 68 are radially moveable within the cylinders relative to a central axis of the valve body so as to be radially extendable therefrom. In the extended position illustrated in
The pistons 68 may include seals 76 therearound so as to seal the piston within the cylinders 66. Additionally, the port body 38 may include a port sleeve 78 extending radially inward through a corresponding port bore 81 within the valve body. A seal 80 may be located between the port sleeve 78 and the port bore 81 so as to provide a fluid tight seal therebetween. A snap ring 82 may be provided within the port bore 81 adapted to bear radially inwardly upon the port sleeve 78. In the extended position, the snap ring 82 compresses radially inwardly to provide a shoulder upon which the port sleeve 78 may rest so as to prevent retraction of the port body 38 as illustrated in
With reference to
Turning now to
The sleeve engaging members 208 comprise elongate members extending substantially parallel to a central axis 209 of the shifting tool between first and second ends 212 and 214, respectively. The first and second ends 212 and 214 include first and second catches 216 and 218, respectively for surrounding the sliding sleeve and engaging a corresponding first or second end 43 or 45, respectively of the sliding sleeve 44 depending upon which direction the shifting tool 200 is displaced within the valve body 24. As illustrated in
Turning to
Turning now to
The first end 204 of the shifting tool 200 includes an internal threading 236 therein for connection to the external threading of the end of a production string or pipe (not shown). The second end 206 of the shifting tool 200 includes external threading 238 for connection to internal threading of a downstream productions string or further tools, such as by way of non-limiting example a control valve as will be discussed below. An end cap 240 may be located over the external threading 238 when such a downstream connection is not utilized.
With reference to
The central portion 310 of the valve passage contains a valve piston rod 312 slidably located therein. The valve piston rod 312 includes leading and trailing pistons, 314 and 316, respectively thereon in sealed sliding contact with the central portion 310 of the valve passage. The leading piston 314 forms a first chamber 313 with the end cap 308 having an inlet port 315 extending through the leading piston 314. The valve piston rod 312 also includes a leading extension 318 having an end surface 321 extending from an upstream end thereof and extending through the end cap 308. The valve piston rod 312 is slidable within the central portion 310 between a closed position as illustrated in
A spring 324 is located within the spring housing 320 and extends from the valve piston rod 312 to an orifice plate 326 at a downstream end of the spring housing 320. The spring 324 biases the valve piston rod 312 towards the closed position as illustrated in
Additionally, the orifice plate 326 includes an orifice 328 therethrough selected to provide a pressure differential thereacross under a desired fluid flow rate. In this way, when the fluid is flowing through the central portion 310 and the spring housing 320, the spring housing 320 will have a pressure developed therein due to the orifice plate. This pressure developed within the spring housing 320 will be transmitted through apertures 330 within the spring housing to a sealed region 332 around the spring housing proximate to the shifting bore 226 of the shifting tool 200. This pressure serves to extend the pistons 224 within the shifting bores 226 and thereby to extend the sleeve engaging members 208 from the shifting tool. The pressure developed within the spring housing 320 also resists the opening of the valve piston rod 312 such that in order for the valve to open and remain open, the pressure applied to the entrance of the valve passage 304 is required to overcome both the biasing force of the spring 324 and the pressure created within the spring housing 320 by the orifice 328.
The valve 300 may be closed by reducing the pressure of the supplied fluid to below the pressure required to overcome the spring 324 and the pressured created by the orifice 328 such that the spring is permitted to close the valve 300 by returning the valve piston rod 312 to the closed position as illustrate in 11 as well as permitting the springs on the parallel shaft 230 to retract the sleeve engaging members 208 as the pressure within the spring housing 320 is reduced. Seals 336 as further described below may also be utilized to seal the contact between the spring housing 320 and the interior of the central bore 210 of the shifting tool 200.
A shear sleeve 340 may be secured to the outer surface of the valve housing 302 by shear screws 342 or the like. The sheer sleeve 340 is sized and selected to be retained between a pipe threaded into the internal threading 236 of the shifting tool 200 and the remainder of the shifting tool body. In such a way, should the valve be required to be retrieved, a spherical object 334, such as a steel ball, such as are commonly known in the art may be dropped down the production string so as to obstruct the valve passage 304 of the valve 300. Obstructing the flow of a fluid through the valve passage 304 will cause a pressure to develop above the valve so as to shear the shear screws 342 and force the valve through the shifting tool. The strength of the sheer screws 342 may be selected so as to prevent their being sheered during normal operation of the valve 300 such as for pressures of between 1000 and 3000 psi inlet fluid pressure. The valve illustrated in
In some embodiments, a cased-hole is provided with a production tubing (or casing) fitted with sliding reclosable sleeves as set out above at the desired location and quantity. As illustrated in
The actuation device, indifferently mentioned here as shifting tool, such as illustrated herein and described above by way of non-limiting example, as apparent from
Fracturing operations would then start at any location in the well; for example from toe-to-heel, or from heel-to-toe or at any preferred location by opening the sleeve corresponding to the chosen zone to be fracture; then, the fluid pressure would be increased until reaching the fracturing pressure of the formation. The created fracture may then be propped with the fracturing fluid and when the operator decides to move to another zone, the activation device will then be used to reclose the opened sleeve, thus isolating the treated zone.
Accordingly, each zone may be fractured independently and then isolated after the fracture is complete. The reclosing sleeve enables to fracture and isolate each specific zone without using any isolation (or sealing) elements such as packer, isolation plug, or cups. This would make the pin-point fracturing technique much more efficient and reliable than the current one involving setting and unsetting a packer for each zone. Questions about reliability of sealing element will be avoided and one of the many further advantages is that it would also not require having a toe valve or opening to run in equipment. The sleeve is reclosed after fracture/stimulation to provide pressure integrity back to the casing string. This opens up the opportunity to fracture/stimulate the wellbore in any fashion. A further advantage would be that the length of the tool string could be reduced; this would not only allow easier handling but also reduce the torque and drag forces and may even enable penetrating wells having high inclination angles. Then, by removing the sealing element, there will no longer needs to be a washing step for cleaning said sealing elements thus reducing fluid consumption, suppressing overflush which will contribute to better fracturing jobs.
In embodiment, the actuation device is mounted on a coiled tubing element. The coiled tubing may remain in the wellbore during the fracture/stimulation. Once all the zones are fractured/stimulated the coil tubing may be lowered to the toe of the well. During this time, a clean out of the well can be performed without having to change any part of the Bottom Hole Assembly (BHA) to ensure all debris and sand are washed from the wellbore.
Once the cleanout is completed as illustrated in
While the present disclosure has been disclosed with respect to a limited number of embodiments, those skilled in the art, having the benefit of this disclosure, will appreciate numerous modifications and variations there from. It is intended that the appended claims cover such modifications and variations as fall within the true spirit and scope of the disclosure.
This application claims the benefit of U.S. Provisional Application No. 62/075,027, entitled “WELL COMPLETION,” filed Nov. 4, 2014, the disclosure of which is hereby incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US2015/058924 | 11/4/2015 | WO | 00 |
Number | Date | Country | |
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62075027 | Nov 2014 | US |