The invention relates to solutions for detaching a gripped stuck elevator car and/or counterweight.
The safe operation of an elevator system is generally ensured with a safety gear that grips the guide rail. A safety gear can be used for stopping the elevator car or the counterweight. A safety gear can be activated for different reasons, such as owing to overspeed of the elevator car; a safety gear can also be activated e.g. when the elevator car is moving on service drive into a part of the elevator hoistway that is reserved as a working space of a serviceman. A safety gear can also be used e.g. to prevent the drifting of an elevator car with doors open from the stopping floor of the elevator. The frame of the safety gear is generally fixed in connection with the elevator car. The frame normally comprises a housing, which contains a braking surface towards the elevator guide rail, and inside which housing the elevator guide rail is disposed. Likewise the housing comprises a wedge or roller, which when the safety gear operates meets the elevator guide rail and is disposed on a track in the housing. The elevator guide rail is between the braking surface and the wedge or roller. The track is shaped such that when the wedge or roller moves on the track in the direction of the guide rail, the guide rail presses against the braking surface under the effect of the wedge or roller producing braking, which stops the elevator car. The safety gear generally stops downward movement of the elevator car; however, safety gears that operate upwards or in two directions are also known in the art.
The aforementioned wedge or roller of the safety gear is pushed on the track increasingly tighter against the guide rail as the gripping progresses. For detaching a gripped elevator car, the elevator car must be pulled in the opposite direction with respect to the propagation direction of the gripping. Owing to the operating principle of a safety gear, detaching a gripped elevator car generally requires a great deal of force. For this reason, a Tirak hoist or corresponding separate hoisting device has conventionally been used for detaching an elevator car.
For the reasons mentioned above, among others, the invention discloses an improved method and elevator system for detaching an elevator car and/or counterweight that is gripped tight. By means of the invention an elevator car and/or counterweight can be detached without a separate hoisting device or at least the dimensioning of the separate hoisting device needed can be essentially reduced.
In relation to the characteristic attributes of the invention, reference is made to the claims.
The first aspect of the invention relates to a method for detaching a gripped stuck elevator car, for detaching a gripped stuck counterweight, or for detaching both a gripped stuck elevator car and a gripped stuck counterweight.
According to one or more embodiments of the invention, torque impulses are produced with the hoisting machine of the elevator, for detaching a gripped stuck elevator car and/or a gripped stuck counterweight. When the current supplied to the hoisting machine for producing consecutive torque impulses is formed from essentially short consecutive current pulses, the heating of the hoisting machine and/or of the power supply apparatus of the hoisting machine caused by the current is also smaller than when supplying e.g. direct current to the hoisting machine for detaching a gripped stuck elevator car and/or counterweight. For this reason also the instantaneous value of the current and therefore the peak value of detaching torque can be increased. If the elevator car and/or counterweight is in this case detached without a separate hoisting device, using just the hoisting machine of the elevator, the detaching process can also, if necessary, be automated.
According to one or more embodiments of the invention, torque impulses are produced with the hoisting machine of the elevator, which torque impulses act on the elevator car and/or on the counterweight in the opposite direction with respect to the propagation direction of the gripping. In this case the detaching force produced by the torque impulses can be directed by means of the hoisting machine as efficiently as possible for detaching the elevator car and/or the counterweight.
According to one or more embodiments of the invention, the operation of the safety gear is observed and gripping of the elevator car and/or of the counterweight is deduced on the basis of the operation of the safety gear. The operation of the safety gear can be observed e.g. by measuring the state of a sensor, such as a safety switch, fitted in connection with the safety gear. An observation of the operation of the safety gear can also be used for monitoring the safety of the elevator system and e.g. for cancelling the gripping situation. The consequences of gripping can also be inspected e.g. by remote contact from a service center by means of camera monitoring.
According to one or more embodiments of the invention, information about the gripping of the elevator car and/or of the counterweight is sent to the service center. In this case the service center can also react quickly to a gripping situation.
According to one or more embodiments of the invention, torque impulses are produced with the hoisting machine of the elevator by supplying essentially pulse-like current to the hoisting machine of the elevator. A pulse-like current stresses the windings of the hoisting machine and/or the power supply apparatus of the hoisting machine, such as e.g. the power semiconductors of the frequency converter connected to the hoisting machine, less than a DC current of long duration.
According to one or more embodiments of the invention, the detaching function of a gripped stuck elevator car and/or of a gripped stuck counterweight is activated from the service center. A gripping situation can therefore be cancelled e.g. by starting the current supply with the power supply apparatus of the hoisting machine to the hoisting machine by remote control from the service center. In this case the gripping situation can be cancelled quickly. A gripping situation and cancellation of the situation can also, if necessary, be monitored from a service center e.g. with cameras disposed in the elevator hoistway, on the stopping floors and/or in the elevator car.
According to one or more embodiments of the invention, the detaching function of a gripped stuck elevator car and/or of a gripped stuck counterweight is activated with a user interface of the elevator control unit. The user interface can be disposed outside the elevator hoistway, such as e.g. on a stopping floor of the elevator or in the machine room, in which case the serviceman can release the gripping situation from outside the elevator hoistway.
According to one or more embodiments of the invention, consecutive torque impulses are produced at a frequency, which essentially corresponds to the resonance frequency of the mechanical vibration of the elevator system. Consecutive torque impulses at a resonance frequency load oscillation energy in a cumulative manner into the elevator mechanics, such as into the elevator car, into the suspension ropes and into a possible counterweight. In this case the detaching torque can, in other words, be magnified by utilizing the spring constants of the elevator ropes or elevator belts as well as of the other flexible parts and/or the oscillation energy loaded into the elevator mechanics.
According to one or more embodiments of the invention, the movement of the hoisting machine and/or of the elevator car produced by a torque impulse is measured, and the detaching function of the gripped stuck elevator car and/or of the gripped stuck counterweight is ended when the magnitude of the movement of the hoisting machine and/or of the elevator car increases over an ending limit. In this case the detaching function can be ended automatically on the basis of the measurement of the movement of the hoisting machine and/or of the elevator car.
According to one or more embodiments of the invention, the movement of the hoisting machine produced by a torque impulse is measured, and an individual torque impulse is disconnected when the speed of the hoisting machine decelerates to below a disconnection limit. In this case a torque impulse can be disconnected when the elongation of the elevator rope/belt progresses to the peak point of the amplitude of the elongation determined by the spring constant.
The second aspect of the invention relates to an elevator system.
According to one or more embodiments of the invention, the elevator system comprises an elevator car, a hoisting machine, for moving the elevator car in the elevator hoistway, a safety gear, for stopping the movement of the elevator car, a power supply apparatus, which is connected to the hoisting machine, for producing torque with the hoisting machine, and also a controller, which is fitted in connection with the aforementioned power supply apparatus. The aforementioned controller is arranged to produce torque impulses with the hoisting machine of the elevator, for detaching a gripped stuck elevator car.
According to one or more embodiments of the invention, the elevator system comprises a counterweight, a hoisting machine, for moving the counterweight in the elevator hoistway, a safety gear, for stopping the movement of the counterweight, a power supply apparatus, which is connected to the hoisting machine, for producing torque with the hoisting machine, and also a controller, which is fitted in connection with the power supply apparatus. The aforementioned controller is arranged to produce torque impulses with the hoisting machine of the elevator, for detaching a gripped stuck counterweight. When the current supplied to the hoisting machine for producing consecutive torque impulses is formed from essentially short consecutive current pulses, the heating of the hoisting machine and/or of the power supply apparatus of the hoisting machine caused by the current is also smaller than when supplying e.g. direct current to the hoisting machine for detaching a gripped stuck elevator car and/or counterweight. For this reason also the instantaneous value of the current and therefore the peak value of detaching torque can be increased. If the elevator car and/or counterweight is detached without a separate hoisting device, using just the hoisting machine of the elevator, the detaching process can also, if necessary, be automated. The elevator system can be provided with a counterweight or can be one without a counterweight. The hoisting machine of the elevator can also be a rotating motor or a linear motor.
According to one or more embodiments of the invention, the aforementioned controller is arranged to produce torque impulses with the hoisting machine of the elevator, which torque impulses act on the elevator car and/or on the counterweight in the opposite direction with respect to the propagation direction of the gripping. In this case the detaching force produced by the torque impulses can be directed by means of the hoisting machine as efficiently as possible for detaching the elevator car and/or the counterweight.
According to one or more embodiments of the invention, the elevator system comprises a rope or belt, for suspending the elevator car and/or counterweight in the elevator hoistway.
According to one or more embodiments of the invention, the controller comprises an input for the activation signal, and the controller is arranged to activate the detaching function of a gripped stuck elevator car and/or of a gripped stuck counterweight after receiving an activation signal. The detaching function can in this case be initiated in a controlled manner, e.g. from a user interface or from a service center.
According to one or more embodiments of the invention, the elevator system comprises an elevator control unit, and a data transfer channel is formed between the elevator control unit and the controller, for sending an activation signal from the elevator control unit to the controller. In this case the detaching function can be initiated by means of the control logic of the elevator control unit.
According to one or more embodiments of the invention, the elevator control unit comprises a user interface, and the detaching function of a gripped stuck elevator car and/or of a gripped stuck counterweight is arranged to be activated as a result of an activation command given from the user interface. The user interface can be disposed outside the elevator hoistway, such as e.g. on a stopping floor of the elevator or in the machine room, in which case the serviceman can release the gripping situation from outside the elevator hoistway.
According to one or more embodiments of the invention, the elevator control unit is connected to a service center with a data transfer line, and the detaching function of a gripped stuck elevator car and/or of a gripped stuck counterweight is arranged to be activated as a result of an activation command given from the service center. A gripping situation can therefore be cancelled e.g. by starting the current supply with the power supply apparatus of the hoisting machine to the hoisting machine by remote control from the service center. In this case the gripping situation can be cancelled more quickly than in prior art. A gripping situation and cancellation of the situation can also, if necessary, be monitored from a service center e.g. with cameras disposed in the elevator hoistway, on the stopping floors and/or in the elevator car.
According to one or more embodiments of the invention, the elevator control unit comprises a sensor that determines the operating status of the safety gear, and the elevator control unit comprises an input for the measuring signal of the aforementioned sensor that determines the operating status of the safety gear. The operation of the safety gear can be observed e.g. by measuring the state of a sensor, such as a safety switch, fitted in connection with the safety gear. An observation of the operation of the safety gear can also be used for monitoring the safety of the elevator system and e.g. for cancelling the gripping situation. The consequences of gripping can also be inspected e.g. by remote contact from a service center by means of camera monitoring. Information about the gripping can also be sent from the elevator control unit to the service center via a data transfer line, such as e.g. via a wireless link.
According to one or more embodiments of the invention, the aforementioned controller is arranged to produce with the hoisting machine of the elevator consecutive torque impulses at a frequency which essentially corresponds to the resonance frequency of the mechanical vibration of the elevator system. Consecutive torque impulses at a resonance frequency load oscillation energy in a cumulative manner into the elevator mechanics, such as into the elevator car, into the suspension ropes and into a possible counterweight. In this case the detaching torque can, in other words, be magnified by utilizing the spring constants of the elevator ropes or elevator belts as well as of the other flexible parts and/or the oscillation energy loaded into the elevator mechanics.
The aforementioned hoisting machine preferably comprises a permanent-magnet synchronous motor for producing the torque that moves the elevator car. The use of a permanent-magnet synchronous motor is preferred owing to, among other things, the good power-producing properties of a permanent-magnet synchronous motor.
The aforementioned summary, as well as the additional features and advantages of the invention presented below, will be better understood by the aid of the following description of some embodiments, said description not limiting the scope of application of the invention.
a illustrates torque impulses produced with the hoisting machine of an elevator
b illustrates the movement of the hoisting machine of an elevator as a response to the torque impulses produced with the hoisting machine of an elevator
The elevator arrangement of
For detaching an elevator car that was gripped when moving downwards, the elevator car must be pulled upwards, i.e. in the opposite direction with respect to the propagation direction of the gripping. Likewise, for detaching an elevator car that was gripped when moving upwards, the elevator car should be pulled downwards. In the elevator system of
The detaching function of the elevator car 3 can be started e.g. from a service center 17 by sending an activation signal from the service center 17 via a wireless link between the service center and the elevator control unit 8 of the elevator system. The detaching function of the elevator car 3 could also be started e.g. by sending an activation signal from the operating panel 9 of the elevator control unit 8, via a serial communication bus 16 between the elevator control unit 8 and the frequency converter 2. For example, a so-called MAP (maintenance access panel) user interface that is intended for a serviceman can also be used as an operating panel 9. The operating panel 9 can be disposed e.g. on a stopping floor of the elevator or in the machine room, in which case the detaching operation of the elevator car can be started from outside the elevator hoistway 12. The detaching function can be activated e.g. by first sending an activation parameter from the MAP user interface via the serial communication bus 16 to the inverter control 13 of the frequency converter, after which the detaching function is started from the MAP user interface with the emergency drive switches (RDF switches). If emergency drive upwards is in this case selected with the emergency drive switches, the hoisting machine 1 of the elevator starts to produce torque impulses 10A, 10B, 10B that endeavor to pull the elevator car upwards; correspondingly, when selecting emergency drive downwards the torque impulses also act downwards with respect to the elevator car.
In the preceding the invention is described in connection with a safety gear 5 of an elevator car; however, by means of the invention e.g. a counterweight 4 can also be detached from a safety gear 14 in a corresponding manner.
The operation of the safety gear 5, 14 can be observed e.g. by measuring the state of a sensor, such as a safety switch, fitted in connection with the safety gear. An observation of the operation of the safety gear 5, 14 can therefore also be used for cancelling a gripping situation. The consequences of gripping can also be inspected e.g. by remote contact from a service center 17 by means of camera monitoring. Information about the gripping can also be sent from the elevator control unit 8 to the service center 17, e.g. via a wireless link.
In the preceding the invention is described in connection with an elevator system with counterweight; the solution according to the invention is also suited, however, to elevator systems without counterweight.
The preceding embodiment of
The invention is not limited solely to the embodiments described above, but instead many variations are possible within the scope of the inventive concept defined by the claims below.
Number | Date | Country | Kind |
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20096171 | Nov 2009 | FI | national |
This application is a continuation of International Application Number PCT/FI2010/050884 filed on Nov. 3, 2010 and claims priority to Finnish Application Number FI 20096171 filed on Nov. 10, 2009, the entire contents of each of which are hereby incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/FI2010/050884 | Nov 2011 | US |
Child | 13466442 | US |