The present invention relates to a method of and an apparatus for drying solid materials and mixtures of solid materials defined by the preambles of the independent claims disclosed below.
Many solid fuels, such as especially biofuels, must be dried before their actual usage as fuel. Biofuels are typically dried with hot gas in drum dryers or fluidized bed dryers. Drying takes place in these apparatuses at a relatively high temperature, typically at 175 to 500° C. For example, hot flue gases or fired steam is thereby used as drying gas. To produce hot flue gases or steam, it is necessary to combust a fuel, such as part of the dried bio fuel or by combusting oil or some other fuel available, such as bark. It would be desirable to be able to dry solid fuels, such as said bio fuels, by utilizing less expensive heat, i.e. at lower temperatures, whereby, for example, waste heat from the processes may be utilized in drying.
Drying at low temperatures requires a longer retention time in the dryer for the material to be dried, whereby the size of the dryer easily increases very much. The great outer dimensions of the dryer are also a result of a typical solution, in which the material to be dried is spread as a continuous bed, through which drying gas is blown.
Since it is usually advantageous to arrange the drying apparatus close to a heat source and destination of the dried material, and since it is often necessary to locate the drier next to the existing apparatuses, a drier of small outer dimensions would be preferable.
It is an object of the present invention to provide an improved method of and an apparatus for drying solid materials or mixtures of solid materials.
It is thereby especially an object of the invention to provide an improved method of and an apparatus for drying viscous materials and material mixtures
Moreover, it is an object to provide a method and an apparatus, which can utilize low temperature heat sources.
It is also an object to provide an apparatus of an advantageous size for drying solid materials, typically fuels.
It is yet another object to provide a reliable and easily controllable apparatus for drying solid materials.
A method of and an apparatus for drying solid materials or material mixtures in accordance with the above mentioned principles are characterized in what is defined below in the characterizing parts of the independent claims.
A typical apparatus for drying solid materials or material mixtures in accordance with the invention comprises at least
A typical method in accordance with the invention comprises at least the following subsequent stages:
Drying gas is typically supplied to the drying passages only during the drying stage. It is possible, if so desired, however, to introduce drying gas to the drying passage also during the filling and/or emptying stages, either during the entire filling and/or emptying or only part of said time. Supplying drying gases to the drying passages at the filling and emptying stages of the passages may thus continue without a break, if it does not disturb the filling and/or emptying.
The partitions formed in the drying space are in the solution in accordance with the invention gas-permeable wall elements, which are mainly formed of two wall surfaces spaced apart from each other. The wall surfaces are typically 1-7 m, more typically 3-4 m, wide, and typically 3-12 m, more typically 5-8 m high. The dimensions of the wall surfaces may, of course, differ from the above-mentioned in different constructions. The wall elements are connected to each other in such a way that there is a gas space between the wall surfaces of the wall elements. The width of the gas space, in other words, the distance of the wall surfaces, is typically 0.1-0.5 m, more typically 0.2-0.4 m.
The wall surfaces of the wall elements, in other words generally both wall surfaces, which are limited to the drying passage are gas-permeable, whereby the gas volume between the wall surfaces is in gas flow connection with both drying passages limited in a wall element.
The wall surfaces are provided with openings, which have a size and shape allowing the gas flow either from the gas volume to the drying passage or from the drying passage to the gas volume, but which do not at least substantially allow the material to be dried to flow to the gas volume between the wall surfaces. The wall surfaces may thus be, for example, perforated plates provided with perforations of a suitable size or louvered or lamella walls provided with openings of suitable shape or size. The width of the drying passages, in other words the distance between wall elements is typically 0.1-1.2 m, more typically 0.4-0.8 m.
A part, usually every other, of the wall elements is arranged to feed drying gas to the drying passages surrounding the wall elements. Another part of the wall elements is arranged to remove moist drying gas from said drying passages. The gas volumes operate thus in the first mentioned wall elements as input channels for drying gas and in the other wall elements as discharge channels for moist gas.
The discharge of the dried material from the drying passage, in other words the emptying of the drying passage, can be arranged to take place in the discharge stage by emptying the whole drying passage either at once or only partially. Correspondingly, the whole drying passage is thereby filled at the filling stage at once or at least partially. In cases, where the whole drying passage is to be emptied at once, the whole material in the passage is dried at one drying stage. In cases where the drying passage is emptied in steps, in other words only partially at each emptying step, the drying of the material to be dried takes place only partially between each emptying step. Thereby, the material dries step by step when flowing downwards. The material dries completely or to a desired dryness only at the lowest level of the drying passage.
The open surface of the wall surfaces can be chosen to be of different size at different levels/steps, in other words such that it is possible to supply at each level an amount of drying gas suitable for the drying of the material to be dried. On the other hand, it is possible to feed different drying gas to different levels/steps, if so desired, for example, drying gas of different temperature or humidity, whereby it is advantageous to divide the drying passage to horizontally separate compartments.
The emptying of the drying passages at least partially takes place by means of gravity. The emptying of the dried material merely by means of gravity is, however, often difficult to control. Part of the material easily sticks to the walls of the drying passage and “arches”, whereby the flowing of the material downwards is slow and incomplete. There are different bonds and friction forces between the wall surface and the material in contact therewith as well as between the single material particles, preventing free flow of the dried material out of the drying passage due to the gravity.
Surprisingly, it has now been noticed that by arranging at least a part of the adjacent wall elements, typically every other, movable relative to each other, a normally hardly flowing dried material is caused to flow much easier than earlier from the drying passages in the discharge stage. When the wall elements are moved relative to each other, the material particles in the drying passage are forced to move relative to each other and also relative to the wall surfaces. The movement between the material particles and between the particles and the wall surfaces generated in accordance with the invention breaks up the bonds between the material particles and between the particles and the wall surfaces. The material thus dried is not able to arch in the drying passage and the downward flow of the material in the drying passage and out of it is improved.
The wall elements are typically arranged in the arrangement in accordance with the invention to be movable parallelly with the surface of the wall surfaces. The vertical freedom of the wall elements to move is thereby typically 0.5-1.5 m. Upright wall elements limited by an upright drying passage, which is filled in from the top and emptied from the bottom, are thereby moved typically vertically. Adjacent wall elements are typically moved alternately relative to each other, at least once at every emptying stage. Optionally can only one of adjacent wall elements be moved, by turns up and town, once or more often during each emptying stage. The wall elements may be moved, if so desired, relative to each other already before the actual emptying stage, if such is appropriate for the filling of the passages.
In one preferred embodiment in accordance with the present invention every other wall element is first vertically moved upwards during the emptying stage. After a short while, the rest of the wall elements are moved in the same way, in other words upwards. It is, of course, possible, if so desired, to move wall elements at the same time, for example, to different directions. It is possible to move wall elements several times relative to each other during each emptying stage. The movements of the wall elements are chosen so as to bring about the necessary movement of material particles relative to the wall surfaces and to each other to promote the emptying of the drying passage.
The drying passages are typically provided of the lower part thereof with closing means, by means of which the drying passages can be closed for the drying and opened for the emptying of the dried material. The closing means can be drying passage specific, for example, inflatable seals, closing plates, or like closing means known as such.
On the other hand, actual closing means are not necessary in the lower part of the drying passages, if a layer of dried material is maintained below the drying passages, which layer is evenly discharged from the lower part thereof below the bottom of the drier.
It is possible to use in the apparatus in accordance with the present invention some conventional filling equipment suitable for the purpose to fill in the drying passage. The filling equipment may be, for example, a chain scraper conveyor. Correspondingly, it is possible to use some conventional discharge apparatus suitable for this purpose to remove the dried material in an apparatus in accordance with the invention, such as a scraper conveyor or some other apparatus, which is applicable for removing dried material evenly throughout the area below the drying passages. The drier may be advantageously insulated, for example, by placing it to a heat insulated closure, box, or the like.
It is possible to use in the apparatus in accordance with the present invention different gases applicable for drying the material to be dried, such as hot air, hot flue gases, hot nitrogen, hot carbondioxide, superheated steam or other gas which is applicable of its content and temperature. The temperature of the drying gas is usually <200° C., typically 50-200° C., more typically 80-120° C. The temperature of the discharge gas, in other words, the humid gas to be discharged, is usually <50° C., typically 20-40° C. The relative end humidity of the drying gas is usually >80%, most preferably close to 100%.
The initial humidity, mass flow and desired end humidity of the material to be dried define the thermal capacity required of the drying gas, in other words the inlet temperature and amount of the drying gas. The heat source available determines in practice the initial temperature of the drying gas.
The solution in accordance with the invention is applicable, for example, for drying different humid solid materials, such as fuels, especially biofuels, such as bark, chips, saw dust or bagasse or raw material of bio-origin, such as wood chips, other granular materials, like sludge grains or de-inking waste generated in manufacture of recycled fibers, or a mixture of some of the above mentioned materials. The material to be dried shall preferably be of such a grain size that a sufficient amount of drying gas is brought to flow through the material to be dried with a moderate, typically <10 kPa, more typically <5 kPa, pressure loss.
By applying the invention it is possible to obtain, for example, following advantages:
The invention is discussed more in detail below, with reference to the accompanying drawings, in which
a-14e schematically illustrate a vertical section of an apparatus in accordance with
The drying passages 16a-16e are open from above. The bottom openings at the bottom of the passages can be closed. Closing means 18 in
Filling equipment 20 are arranged above the drying passages 16a-16e and wall elements 14 and 14′, by means of which the drying passages are filled with material 22 to be dried. Discharge equipment 24 is arranged below the drying passages 16a-16e and closing means 18 closing the passages, by means of which the dried material removed from the drying passages can be discharged from the dryer 10.
There is an inlet opening 26 in the drier, through which material is supplied to the filling equipment 20 arranged above the drying passages. The filling equipment 20 is an open chain scraper conveyor in the exemplary embodiment of
It can be seen in
All wall elements 14 and 14′, except the outermost wall elements, are formed of two perforated plates 34, 34′ in the embodiment illustrated in
The end of the wall element 14 attached to the front wall is provided with an opening or openings 15 for supplying drying gas inside the wall element. Correspondingly, the end of the wall element 14′ attached to the rear wall is provided with an opening 15′ or openings for the discharge of moist gas from the wall element. A gas space 13 remains between the perforated plates. The bottoms of the wall elements 14 are solid, in other words the gas space 13 is closed from the bottom part. A corresponding gas space 13′ is in the embodiment disclosed in the figure open from its bottom part, to allow the exit of the solid grains possibly arriving to the gas space.
Drying gas fed to the dryer is supplied through a gas distribution channel 38 and an opening 15 or openings to every second wall element 14, from which drying gas flows through openings 40 of the perforated plates 34 to drying passages 16a-16e. Moist gas flows from the drying passages to the other wall elements 14′ through openings 40′ in the perforated plates 34′. Moist gas from the wall elements 14′ flows through opening 15′ or openings and discharge channel 42 out of the dryer. The openings 40 and 40′ of the perforated plates 34 and 34′ of the wall elements 14 and 14′ can be of different shape and size.
The following figures
At the second stage shown in
At the third stage illustrated in
At the fifth stage shown in
In the case of
At the sixth stage illustrated in
By the structure of the lamella walls or by adjusting the position of the lamellas 45 thereof, it is possible to adjust air flow to the different heights of the drying passage. The air flow may thus be adjusted, for example, at the lower part of the drying passage different from the upper part thereof, due to the vertically varying flow resistance of the drying gas in the material to be dried.
Closing means are not necessary in the dryers, in which the space below the drying space is not completely emptied after the emptying of the drying passages, as shown in
In order to remove material from the dryer, it is possible to use some other applicable discharge conveyor instead of a scraper conveyor or a moving hole feeder described above. If so desired it is possible, for example, to use a feeder removing dried material evenly throughout the bottom of the dryer. When wall elements of the drying passages are thereby evenly lowered during the discharge stage and dried material is correspondingly evenly discharged from the dried material bed below the passages throughout the whole bottom in such a way the bed prevents the escape of gas from the passages, closing means are not necessary at the lower end of the drying passages.
The gas distribution channel 54 is in gas flow connection with the gas space 13 of the wall elements 14 and the gas discharge channel 56 correspondingly with the gas space 13′ of the wall elements 14′. The wall elements 14 are attached with the vertical front wall 30, the wall elements 14′ correspondingly with the vertical rear wall 30′. The wall elements 30, 30′ are connected with channels 54, 56 in such a solid manner that the wall elements can be lifted up and lowered down by rotating the channels 54 and 56. In the embodiment illustrated in
a-14e schematically illustrate different stages of the emptying process of an exemplary dryer. First, wall elements 14′ are rotated by means 32′ up around the gas discharge channel 56 (
The gas-permeable wall surfaces of the wall elements in the above-disclosed embodiments are formed of a perforated plate or of a lamella. On the other hand, other applicable wall surfaces provided with openings are also possible in the embodiments in accordance with the invention. The surfaces of the wall elements can, for example, in some drying processes be mesh structured surfaces, such as wire surfaces. The wall surfaces can be replaceable in a dryer in accordance with the invention, for example, according to the material to be dried, temperature, drying gas or some other process parameter. The size of the openings in the wall surfaces can be chosen case-by-case. The size of the openings can also differ in different parts of the wall surfaces.
The movable walls of the drying passages may also be inclined. The passage may be downwards narrowing or correspondingly opening, if it is advantageous in view of the flowability of the material to be dried or more even vertical distribution of the drying gas.
The intention is not to limit the invention merely to the exemplary embodiments illustrated above, but to apply the invention broadly within the scope of invention defined in the patent claims below.
Number | Date | Country | Kind |
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20041309 | Oct 2004 | FI | national |
This application is a Section 371 filing of International Application No. PCT/FI2005/000418 filed on Sep. 30, 2005, and published as WO 2006/037840 on Apr. 13, 2006, which claims priority from Finnish Application No. FI20041309 filed on Oct. 8, 2004. These applications are hereby incorporated by reference in their entirety.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FI05/00418 | 9/30/2005 | WO | 00 | 4/5/2007 |