1) Field of the Invention
The present invention relates to a method of and an apparatus for lapping a magnetic head slider, and more particularly, to a method of and an apparatus for lapping a magnetic head slider that further enhances lapping precision and prevents formation of a scratch or a smear in gaps of magnetoresistive (MR) elements or electrical lapping guide (ELG) elements.
2) Description of the Related Art
Recently, with increase in capacity of a hard disk drive, it is required to reduce a size and a width of a track and a gap of a combined type magnetic head having a slider. Since a thin magnetic film becomes more popular, precise control with excellent productivity is required also in lapping process of the magnetic head slider.
Generally, in a conventional working process of the magnetic head slider, since a row bar in which a plurality of magnetic head elements are aligned in a line is cut out from a wafer and the cut out row bar is lapped into a desired size, the row bar is pushed against a lapping plate under a predetermined pressure and the row bar is lapped.
As means for precisely lapping such a row bar 10, the present inventor, for example, proposed a lapping method and a lapping apparatus disclosed in Japanese Patent Application Laid-Open No. 2001-162526. A lapping direction component of the row bar 10 by this lapping apparatus will be explained with reference to FIG. 21.
The lapping apparatus includes a rotating lapping plate, first oscillating mechanism which simply primary oscillates the mounted row bar 10 such that the row bar 10 reciprocates in the radial direction of the lapping plate, and a second oscillating mechanism which turns and secondary oscillates the mounted row bar around itself. A oscillating period of the row bar by the first oscillating mechanism and a oscillating period of the row bar by the second oscillating mechanism are set differently so that the row bar is oscillated in a combined manner.
According to a lapping method by means of this lapping apparatus, the row bar is subjected to a rough lapping first by the simple oscillating and then by the combined oscillating. A resistance ELG-R of the work-monitoring resistor is monitored, and the ELG-R is converted into an MR element height MRh. If the converted value MRh reaches a predetermined value, a supply of coarse slurry is stopped, finishing slurry is supplied, and the row bar is subjected to a finishing lapping by means of the combined oscillating. During the lapping operation, the working pressure and the rotation speed of the lapping plate are reduced in accordance with the proceeding state of the lapping based on the converted value MRh.
In the lapping operation by means of the combined oscillating, the row bar 10 is always moving, there is no moment at which a relative speed between the lapping plate and the surface 10a of the row bar 10 to be polished becomes zero. Therefore, a lapped surface is not scratched by the lapping plate. Further, since the lapping direction is not uniform, the row bar can be lapped uniformly and precisely.
Recently, however, gaps, for example, between the MR film 17 and the lower shield 18 of the MR elements of the magnetic head slider 11 or the ELG elements 12 are extremely small, and if the finishing lapping using the combined oscillating is carried out, there is a problem that scratches or smears are formed in the gaps, and the sensitivity of the element may be deteriorated due to a short circuit or the like.
It is an object of the present invention to solve at least the problems in the conventional technology.
The apparatus for lapping a magnetic head slider according to one aspect of the present invention includes a lapping plate to which a bar of the magnetic head slider makes a contact by a predetermined lapping pressure, a primary oscillating mechanism that makes a primary oscillating of the bar in a radial direction of the lapping plate, and a secondary oscillating mechanism that makes a secondary oscillating of the bar in a direction perpendicular to a direction of the primary oscillating. A coarse lapping of the bar is performed by a combined oscillating of the primary oscillating and the secondary oscillating, and upon completion of the coarse lapping, the apparatus switches to the primary oscillating to finish lapping of the bar. The method of lapping a magnetic head slider according to another aspect of the present invention includes oscillating a bar of the magnetic head slider while the bar is making a contact with a lapping plate by a predetermined lapping pressure. The oscillating includes primary oscillating the bar in a radial direction of the lapping plate, and secondary oscillating the bar in a direction perpendicular to a direction of the primary oscillating. Upon completion of a coarse lapping by the oscillating, performing the primary oscillating to finish lapping of the bar.
The other objects, features and advantages of the present invention are specifically set forth in or will become apparent from the following detailed descriptions of the invention when read in conjunction with the accompanying drawings.
Exemplary embodiments of a method of and an apparatus for lapping magnetic head slider according to the present invention will be explained in detail with reference to the accompanying drawings. The invention is not limited by the embodiments.
The entire configuration of a lapping apparatus 20 will be explained based on
As illustrated in
The lapping plate 25 is provided at its upper surface with a correcting ring (not shown) which rotates in a constant direction to spread the slurry on the lapping plate 25. A compressed air source (not shown) which is an actuation source of pressurizing cylinders 50 and 80 of a later-described lap unit 26 is also provided.
As illustrated in
The lap unit 26 will be explained mainly based on
A combined oscillating mechanism 60 of the lap unit 26 will be explained. The combined oscillating mechanism 60 is provided on the elevating sub-base 43, and oscillates the row bar 10 in a combined manner with respect to the lapping plate 25. That is, the combined oscillating is obtained by combining primary oscillating (simple oscillating) which reciprocates the row bar 10 as a work in the radial direction of the rotating lapping plate 25, and a secondary oscillating (swivel oscillating) which reciprocates the row bar 10 in a direction intersecting with the primary oscillating direction. With the combined oscillating, a moving locus of the row bar 10 in one period draws substantially a letter of 8 as illustrated in
Phases of a primary oscillating shaft illustrated in
As illustrated in
As illustrated in
As illustrated in
According to the combined oscillating mechanism 60 having the above-described configuration, when the electromagnetic clutch 74 is in its ON state, since the pulley 72 and the rotation arm 73 are connected to each other, the rotation arm 73 is rotated by rotation of the pulley 72, the slide structure 71 is secondary oscillated through the link 75 and with this, the row bar 10 is oscillated in the combined manner.
When the electromagnetic clutch 74 is in its OFF state, since the pulley 72 and the rotation arm 73 are not connected to each other, the rotation arm 73 does not rotate even if the pulley 72 rotates, and since the slide structure 71 does not turn and oscillate, the arm 64 is primary oscillated only.
As illustrated in
A rear end of the bend unit 35 is turnably supported by a bearing section 82, and the bend unit 35 is vertically turned by a pressurizing cylinder 80. With this configuration, the bend unit 35 is pushed or lifted with respect to a direction of the lapping plate 25.
The lapping method will be explained next mainly based on
As illustrated in
It is then checked whether the lapping plate 25 is rotating. If the lapping plate 25 is rotating, the lapping plate 25 is stopped (steps S31, S32). Then, the arm 64 of the lap unit 26 is loaded (step S33). That is, as illustrated in
The bend unit 35 is then loaded (step S34). The pressurizing cylinder 80 is driven, the bend unit 35 is downwardly turned around the bearing section 82 and is lowered, and the row bar 10 comes into contact with the upper surface of the lapping plate 25. As illustrated in
As illustrated in
The combined oscillating is then started (step S5). At that time, the oscillating periods of the secondary oscillating and the primary oscillating are brought into synchronization with each other (steps S6 to S9). That is, if the origin sensor 76 of the secondary oscillating checks the origin position, the electromagnetic clutch 74 is turned OFF (steps S6 and S7). If the origin sensor (not shown) of the primary oscillating provided on the rotation shaft of the pulley 67 checks the origin position, the electromagnetic clutch 74 is turned ON to carry out the combined oscillating (steps S8 and S9). With this, it is possible to continuously and precisely manage the timing of the lapping, and to enhance the profile regularity.
In order to carry out the rough lapping by the combined oscillating, the working pressure by the pressurizing cylinder 80 is set greater (step S10). If the converted value MRh becomes equal to a first set value, the lapping operation proceeds to the finishing lapping (steps S11 and S12).
That is, finishing slurry without diamond powder is supplied (step S12), and the wiper unit 28 is turned ON to start scraping off the rough slurry from the lapping plate 25 (step S13). If a given time is elapsed or a predetermined lapping operation is completed, the wiper unit 28 is turned OFF (steps S14 and S15). With these steps, the finishing slurry spreads on the lapping plate 25, and the lapping plate 25 is suitable for the finishing lapping.
If the converted value MRh becomes equal to a second set value (step S16), the working pressure is reduced (step S17), and the rotation speed of the lapping plate 25 is changed to a medium speed (e.g., about 25 revolutions per minute) (step S18). Next, if the converted value MRh becomes equal to a third set value (step S19), the rotation speed of the lapping plate 25 is set to a low speed (step S20). This rotation speed is 5 revolutions per minute or lower and, more preferably, 1 revolution per minute or lower.
Next, if the origin sensor 76 of the secondary oscillating checks the origin position (step S21), the electromagnetic clutch 74 is turned OFF (step S22), the oscillating manner is switched to the primary oscillating manner and the finishing lapping is carried out. If the converted value MRh becomes equal to the target value (Target) (step S23), the unloading motion is carried out (step S24).
The rotation of the lapping plate 25 is stopped (step S42), and the lap unit 26 is unloaded in a manner which is the reverse of the loading motion. The lap unit 26 is turned and returned to its initial position (steps S43 and S44). With the above operation, the lapping operation is completed.
As described above, according to the lapping apparatus 20 and the lapping method of the first embodiment, after the rough lapping by means of the combined oscillating is carried out, the oscillating manner is switched to the primary oscillating manner in the finishing state which is close to the target value, and the finishing lapping is carried out at low speed under the small working pressure. Therefore, the lapping precision can further be enhanced, and scratch or smear can be prevented from being generated between the gaps of the MR elements or ELG elements.
The lapping apparatus 20 is not limited to the lapping operation of the row bar 10 to obtain the combined type magnetic head having a slider as a final product, and the lapping apparatus 20 can also be applied to a lapping operation of other members.
In the second embodiment, the lapping pressure at a dead center of the primary oscillating speed is set to zero or about zero at the time of the finishing lapping by means of the primary oscillating explained in the first embodiment. That is, as illustrated in
An upper end of the extension coil spring 85 is connected to a base or the like of the pressurizing cylinder 80, and a lower end of the extension coil spring 85 is connected to an upper portion of the bend unit 35. If the same pressure reducing effect as that of the extension coil spring 85 can be exhibited, the means is not limited to the extension coil spring, and other means such as an oil damper may be used.
The control operation of the working pressure of the pressurizing cylinder 80 will be explained based on
According to the lapping apparatus 20 and the lapping method of the second embodiment, as described above, since the lapping pressure is set to zero or about zero at the dead center of the primary oscillating speed at the time of the finishing lapping by the primary oscillating, the lapping is barely carried out at the dead center, and the scratch or smear can be prevented from being generated between the gaps of the MR elements or ELG elements.
According to the third embodiment, in the finishing lapping by the primary oscillating explained in the first embodiment, the lapping apparatus 20 is controlled such that the number of rotation of the lapping plate 25 is set to zero at the dead center of the primary oscillating speed.
Next, the control of the rotation number of the lapping plate 25 will be explained based on
According to the lapping apparatus 20 and the lapping method of the third embodiment, as described above, since the lapping plate 25 is controlled such that its rotation number is set to zero at the dead center of the primary oscillating speed at the time of the finishing lapping by the primary oscillating, the lapping operation by the rotation component of the lapping plate 25 is not carried out at the dead center, and the scratch or smear can be prevented from being generated between the gaps of the MR elements or ELG elements.
Although the rotation of the lapping plate 25 is stopped in the third embodiment, the present invention is not limited to this only, and the lapping plate 25 may be controlled such that the rotation number is close to zero (e.g., 0.5 revolution per minute).
As explained above, according to the present invention, the lapping precision can further be enhanced, and the scratch or smear can be prevented from being generated between the gaps of the MR elements or ELG elements.
Although the invention has been described with respect to a specific embodiment for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art which fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
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2003-039596 | Feb 2003 | JP | national |
Number | Name | Date | Kind |
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5749769 | Church et al. | May 1998 | A |
5816899 | Hart et al. | Oct 1998 | A |
6238276 | Miyazaki et al. | May 2001 | B1 |
6497611 | Sakurada et al. | Dec 2002 | B2 |
6758725 | Sudo et al. | Jul 2004 | B1 |
20020031979 | Sakurada et al. | Mar 2002 | A1 |
Number | Date | Country |
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7-14138 | Jan 1995 | JP |
2001-162526 | Jun 2001 | JP |
Number | Date | Country | |
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20040162005 A1 | Aug 2004 | US |