Method of and device for processing poultry to be slaughtered

Description

FIELD OF THE INVENTION

[0001] The present invention relates generally to the processing of poultry and, more specifically, to a method of and a device for processing poultry to be slaughtered.

BACKGROUND OF THE INVENTION

[0002] In slaughterhouses and the like, the poultry are usually hung by their legs on a circulating conveying element in order to be carried past various stations in the slaughterhouse.

[0003] Despite several devices and systems for automated handling of poultry to be slaughtered, such as disclosed by the International patent application WO 97/45005 and U.S. Pat. Nos. 3,796,192; 5,088,959; 5,290,187; 5,514,033 and 6,254,472 in practice, chickens and the like are generally hung on the conveying element by hand, which is an unpleasant and tiring activity and which, moreover, can easily lead to undesirable injury to the poultry.

SUMMARY OF THE INVENTION

[0004] It is an object of the present invention to provide an improved method of and a device for the automated processing of poultry to be slaughtered.

[0005] In a first aspect the present invention provides a device for handling animals in the form of poultry to be slaughtered for hanging the animals by their legs on a conveying element for moving the animals during the slaughtering process, wherein the device comprises first and second gripping elements each for receiving and gripping a leg of an animal, the gripping elements being connected to a manipulator by means of which the gripping elements can be moved between a first position, suitable for gripping the legs of an animal being supplied in upright position, and a second position, suitable for hanging the legs of the animal on the conveying element, and supply means for supplying the animals in a supply direction towards the gripping elements, wherein the manipulator is pivotally arranged in a direction transverse to the supply direction of the supply means for moving the gripping elements from the first position to the second position and vice versa.

[0006] When using the method according to the invention it is possible to actively grip the animal, for example a chicken, firmly by its two legs, with the aid of the gripping elements, and subsequently pivot it to a position suitable for hooking the legs on to the conveying element for transporting the animal through the slaughterhouse.

[0007] By pivoting the gripped animal in a direction transverse to the supply direction of the supply means, such as a conveyor belt by which the animals are supplied, a very efficient operating device is achieved, in that the gripping elements can be positioned at one end of the supply means such as a conveyor belt and the animals can be continuously supplied from another end of the supply means, such as a conveyor belt.

[0008] In a preferred embodiment of the invention, the supply means comprise first and second separately actuated adjacently arranged conveyor belts, and wherein the gripping elements in their first position are arranged such that the first gripping element is positioned above the first conveyor belt and the second gripping element is positioned above the second conveyor belt.

[0009] By providing two separate conveyor belts, each for one leg of an animal such as a chicken, and associating one gripping element to one conveyor belt, undesirable injury of the animal can be prevented, for example, if the animal is not supplied to the gripping elements with its legs in line with respect to the position of the two gripping elements.

[0010] That is, in accordance with a further embodied the invention comprising first driving means for driving the first conveyor belt and second driving means for driving the second conveyor belt, first position detection means for detecting whether a leg of an animal is in a position for being gripped by the first gripping element, second position detection means for detecting whether a leg of an animal is in a position for being gripped by the second gripping element, and control means, the control means are arranged for actuating the first gripping element and reducing speed of the first conveyor belt if a leg of the animal is in a position for being gripped by the first gripping element and for actuating the second gripping element and reducing speed of the second conveyor belt if a leg of the animal is in a position for being gripped by the second gripping element.

[0011] By reducing the speed of and preferably by stopping a conveyor belt once a leg is being gripped by a gripping element, undesirable injury of the animal is effectively prevented.

[0012] In a yet further embodiment of the invention, the manipulator comprises holding means, arranged for holding an animal gripped by the gripping elements, the holding means being actuated by the control means after the first and second gripping elements have been actuated.

[0013] With these holding means, further injury of the animal is prevented, in particular during movement of the animal from the first position to the second position in which the animal is turned upside down for handing over by its legs to the conveying element for moving through the slaughtering process.

[0014] In order to be able to tackle animals which are not being gripped properly by the gripping elements, or animals which are Death on Arrival (DoA), in a yet further embodiment of the invention, animal arrival detection means are provided, suitably positioned for detecting arrival of an animal before it is received by the gripping elements, and wherein the control means are arranged for moving the manipulator and releasing any of the gripping elements after a predetermined time delay after detection of the arrival of an animal by the animal arrival detection means, if at least one of the first and second position detection means has not detected a leg of the animal.

[0015] If the arrival of an animal is detected and if the animal is not properly gripped by its legs, which can be concluded from the fact that if none or just one of the gripping elements is activated within the predetermined time delay, the manipulator is not moved to its second position but just so far as required for releasing and removing the animal from the conveyor belt.

[0016] The animals are backwards supplied to the gripping elements. In order to facilitate gripping of the legs, in a preferred embodiment of the invention, the conveyor belts are positioned slightly ascending in their supply direction towards the gripping elements. With this measure, the animal leans forward, such that the legs are not obstructed by the back of the animal.

[0017] In a yet further embodiment of the invention, in order to prevent sitting of the animal on the conveyor belts, between the first and second conveyor belts a ramp type elenent is positioned, ascending in the supply direction of the conveyor belts, such to force an animal into its upright position while being supplied towards the gripping elements.

[0018] In order to profit as much as possible from the pivoting of the manipulator transverse to the lengthwise or supply direction of the conveyor belt, in a preferred embodiment of the invention the manipulator comprises a manipulating arm that can pivot through an angle of at least 180°, and wherein at each end of the arm a set of gripping elements is connected, wherein the arm at its centre position is pivotally arranged about an axis extending in lengthwise direction of the conveyor belt.

[0019] That is, while one set of gripping elements is in the first position to receive an animal, the other set of gripping elements is in the second position to handover the animal to the conveying element for guiding the animal through the slaughtering process, and vice versa.

[0020] In order to prevent injury of the animal as much as possible during movement thereof by the device, in a still further embodiment of the invention the manipulating arm, in lengthwise direction thereof, comprises adjacently arranged support plates, the gripping elements being arranged between the support plates for supporting an animal gripped by the gripping elements. Preferably, holding means, arranged for holding an animal gripped by the gripping elements, are arranged at the support plates adjacent to a set of gripping elements.

[0021] In a preferred embodiment of the invention, the holding means comprise oppositely arranged slightly curved arms, each arm being pivotally arranged on a separate support plate, and which arms can be moved from a support plate to hold an animal between the support plates. The arms preferably are made of any of group comprising a soft material and a flexible materials in order to prevent injury of the animal.

[0022] In a preferred embodiment of the invention, the gripping elements each comprise claws which can be actively moved with respect to each other, for gripping and releasing a leg of animal. By these claws, an active gripping of the animal can be established, contrary to prior art gripping elements which are merely arranged for picking the legs of an animal. Active gripping of the legs is far more reliable than picking, the latter requires a much more precise positioning of the legs during supply thereof.

[0023] A preferred gripping element of the invention comprises first and second substantially L-shaped claws which can be pivoted to and from between a closed position and an open position. The claws are pivotally attached to drive means for moving the claws between a closed position and an open position. The first claw comprises a pair of adjacently arranged substantially rod shaped claw parts, and wherein the second claw comprises, a single rod shaped claw part, such that in their closed position the single claw part of the second claw is received between the pair of claw parts of the first claw.

[0024] In a second aspect of the invention, there is provided a method for handling animals in the form of poultry that are to be slaughtered, which animals are hung on a conveying element so as to be supplied to slaughtering means, wherein each of the two legs of an animal being supplied in upright position is gripped by means of a gripping element comprising claws that are movable with respect to each other, after which the two gripping elements are pivoted so as to turn the animal upside down to a position which is suitable for handing over the animal to the conveying element.

[0025] For the processing of poultry to be slaughtered, it is required that the poultry are orientated in a prescribed direction.

[0026] In a third aspect according to the present invention, there is provided a method wherein for orientating an animal being gripped by means of the gripping elements and being turned upside down, the two gripping elements are turned through an angle of about 90° in a direction in which the two legs of the animal being gripped are moved together, the gripping elements are then jointly turned through an angle of about 180°, after which the two gripping elements are each turned back through about 90° again. 1

[0027] In a fourth aspect of the invention, there is provided a method for the proper orientation of an animal being gripped by means of the gripping elements and being turned upside down, the animal being gripped by means of the gripping elements is handed over to further gripping elements, the further gripping elements are turned through an angle of about 90° in a direction in which the two legs being gripped by the further gripping elements are moved together, the further gripping elements are then jointly turned through an angle of about 180°, after which the two further gripping elements are each turned back through about 90° again.

[0028] Whether or not an animal has to be orientated in the prescribed direction can be detected by suitable detection means, among others video cameras and the like.

[0029] According to a fifth aspect of the invention, there is proposed a device for handling animals in the form of poultry to be slaughtered, wherein for orientating an animal being gripped by means of the gripping elements and being turned upside down, further gripping elements are arranged for turning through an angle of about 90° in a direction in which the two legs being gripped are moved together, and wherein the further gripping elements are arranged for being jointly turned through an angle of about 180°. The further gripping elements may for part of the conveying element fro moving the animals through the slaughtering process

[0030] In a sixth aspect of the invention, in order to turn an animal being gripped by means of the gripping elements in a specific orientation, the two gripping elements are arranged for turning through an angle of about 90° in a direction in which the two legs being gripped are moved together, and wherein the gripping elements are arranged for being jointly turned through an angle of about 180°.

[0031] The animals being supplied can be gripped automatically and safely by means of the gripping elements according to the invention, and subsequently be pivoted to a position suitable for being hooked on to a usual conveying element with the animal in its proper direction of orientation.

[0032] In accordance with the invention a separate orientation device or carrier can be provided, comprising further gripping elements arranged for orientation of the animal as disclosed above. This separate orientation device can be suspended to a conveying element or conveyor track, and arranged for taking over an animal being gripped by the two gripping elements after being turned upside down.

[0033] In accordance with a yet further embodiment of the present invention, the gripping elements and the further gripping elements can be combined into a single gripping element which can be detachably connected to a manipulator arm and/or a conveying element or a conveying track.

[0034] The invention will now be explained in more detail with reference to the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

[0035]
FIG. 1 schematically shows a possible arrangement of means for supplying the poultry, manipulators and conveying elements by means of which the poultry can he moved.

[0036]
FIG. 2 schematically shows the principle of the operation of the gripping elements according to the third, fourth, fifth and sixth aspect of the invention.

[0037]
FIG. 3 schematically shows a possible embodiment of a gripping element.

[0038]
FIG. 4 schematically shows another possible embodiment of gripping elements.

[0039]
FIG. 5 shows a possible embodiment of the attachment of the gripping elements to a manipulating arm.

[0040]
FIG. 6 schematically shows a side view of FIG. 5 with some changes with respect to the embodiment according FIG. 5.

[0041]
FIG. 7 schematically shows the manner in which it can be provided that all animals being supplied are provided in the same orientation to the conveying element for moving the animals during the slaughtering process according to the third, fourth, fifth and sixth aspect of the invention.

[0042]
FIG. 8 schematically shows a plan view of further gripping elements according to the first and second aspect of the invention.

[0043]
FIG. 9 schematically shows a side view of the gripping elements according to FIG. 8 on a reduced scale.

[0044]
FIGS. 10 and 11 schematically show embodiments of entry gutters according to the first aspect of the invention.

[0045]
FIG. 12 schematically shows a perspective view of a device according to the first aspect of the invention.

[0046]
FIG. 13 schematically shows a side view of a further embodiment of a device according to the first aspect of the invention.

[0047]
FIG. 14 schematically shows a sectional view of the further embodiment of the device according to FIG. 13 in the direction of the lines XIII-XIII in FIG. 13.

DETAILED DESCRIPTION OF THE EMBODIMENTS

[0048] As is schematically shown in FIG. 2, the animals, for example chickens 1, will be supplied in succession by means of a supplying element 2 to a manipulating device, which includes an L-shaped manipulating arm 3, to a horizontal leg 4 of which two gripping elements 5 yet to be described in more detail are attached. Each of the gripping elements will grip one leg of the animal 1, so that the animal 1 can be held firmly and safely by the two gripping elements 5. Then the manipulating arm 3 can be pivoted about a horizontally extending pivot axis 6 to the position illustrated in dotted lines in FIG. 2, whilst at the same time the gripping elements 5 are pivoted with respect to the horizontal leg 4 of the manipulating arm 3, about a pivot axis extending parallel to the pivot axis 6, all this in such a manner that the chicken held by the gripping elements 5 is pivoted through 180′ and is thus suspended from the gripping elements 5 by its legs. The combination of gripping elements 5, which are connected to the manipulating arm 3, for example by means of a snap mechanism or the like, is then taken over from the manipulating arm 3 by a supporting element or carrier 7, which is movable, together with a large number of similar supporting elements or carriers 7, along a closed or endless conveyor track 8, schematically shown in FIG. 1.

[0049] As is furthermore shown in FIG. 1, several supplying elements 2 for supplying poultry may be disposed adjacent each other, such as seven or eight supplying elements 2, wherein a supplying element 2 may for example consist of a conveyor belt or belts. It is important for the correct operation of the device according to the present invention that the chickens are supplied in upright position, i.e. stand-up, to the manipulating arms 3, schematically shown in FIG. 1, that are disposed near the delivery ends of the supplying elements 2.

[0050] As will be appreciated from FIG. 1, the endless track 8 includes a common part and a number of branches 8′, along which the carrier or supporting elements 7 can be carried for the purpose of handing over the gripping elements 5 to the manipulating arms 3, after which the supporting elements 7 are carried further along the common part of the track 8 in order to receive gripping elements carrying an animal at a point located further down the track 8.

[0051] As is furthermore indicated in FIG. 1, part of the track 8 extends parallel to the conveying element 9, which generally consists of a conveyor chain, by means of which the animals to be slaughtered are carried past various stations in the slaughterhouse (not shown). In this circuit, in which the conveyor chain 9 and the common part of the track 8 extend parallel to each other, the legs of the chickens or poultry will be moved into known receiving elements for the chickens or poultry that are circulated by the conveying element 9, after which the gripping elements 5 are actuated to release the legs of the animals, so that the animals can be moved further through the slaughterhouse in a usual manner by means of the conveying element 9. The empty gripping elements 5 will then be moved along the track 8 with the supporting elements 7 in order to be supplied to one of the manipulating means 3.

[0052] A possible embodiment of a gripping element is schematically shown in FIG. 3. As is shown in this figure, the gripping element comprises a housing 10, in opposite ends of which bores 11 and 12, respectively, are formed. A piston-like body 13 is slidably accommodated in bore 11. Connected to the piston-like body is a rod 14, which extends through a bore formed in a part of the housing 10 that separates the two bores 11 and 12. Two claws 16 and 17 are pivotally connected to the end of the rod 14 extending into the bore 12 by means of a pivot pin 15 that crosses the longitudinal axis of the rod 14 perpendicularly. In a closed position of the claws 16 and 17 as illustrated in solid lines, in which position the free ends of the claws abut against each other, the claws are at least partially contained within the bore 12, whilst in the open position of the claws as illustrated in broken lines, the free ends of the claws are spaced some distance apart, so that the leg of an animal can move between the ends into the space bounded by the claws 16 and 17.

[0053] A bore is furthermore formed in rod 14, in which bore a pin 18 is movable against the force of a spring 19 accommodated in the bore.

[0054] The part of the rod 13 that is contained in the bore 11 is surrounded by a compression spring.

[0055] For example, when a set of gripping elements as described with reference to FIG. 3 is coupled to a manipulator 3, the piston-like body 13 will be pressed into the bore 11 against the tension of spring 20 by means of a cam mechanism (not shown) or the like, in such a manner that the claws 16 and 17 will be moved to the position illustrated in broken lines in FIG. 3. To this end a spring mechanism (now shown), for example a torsion spring wound round pin 15, may be disposed between the claws 16 and 17, which torsion spring attempts to urge the claws to their open position.

[0056] The piston-like body 13 can be retained in this position by means of a suitable locking mechanism, until a leg of a chicken moves the tracer pin 18 so as to release the locking mechanism, as a result of which the piston-like body 13 will move upwards, seen in FIG. 3, whilst the ends of the claws 16 and 17 will pivot together, so that the leg of the chicken will be retained within the space bounded by the claws 16 and 17.

[0057] Another possible embodiment of gripping elements is shown in FIG. 4.

[0058] In this embodiment a common housing 21 is used for both gripping elements, which housing includes two fixed claws 22 and 23 and two claws 25 and 26, respectively, which cooperate with the fixed claws and which can pivot about pivot axes 24. Attached to the ends of the claws are discs 27, which are rotatable with respect to the claws about a common, imaginary, horizontally extending (seen in FIG. 4) axis of rotation.

[0059] The pivotable claws 25 and 26 are in the form of levers that pivot about pivot axes 24, which levers are provided with rollers 28 at their ends remote from the discs 27. The rollers abut against the outer circumference of pins 29. The pins can be pressed upwards from the position shown in FIG. 4 by means of compression springs (not shown). This movement is prevented by blocking means 30, however, which cooperate with heads 32 attached to the upper ends of pins 29 in the position shown in FIG. 4, in such a manner that the heads are retained in the position shown in FIG. 4. The blocking means 30 can be adjusted with the aid of suitable control means so as to release the heads 32, so that the pins 29 will be pushed upwards in that case. The rollers 28 that are pressed against the outer circumference of the pins by spring means (not shown) will thereby be moved into abutment with thinner parts of pins 29, whilst the pivotable claws 25 and 26 will pivot to the position that is illustrated in broken lines in FIG. 25, in which position the gripping elements occupy an open position for receiving the legs of animals between the discs 27. When the legs of the animals are positioned between the discs 27, this can be detected by means of suitable sensors, so that the gripping elements 22, 25 and 23, 26 will be returned by suitable driving means to the position which is illustrated in solid lines in FIG. 4, in which position the legs of the chickens are clamped between the discs 27.

[0060] When the gripping elements described with reference to FIG. 4 are being pivoted by means of a manipulator 3, the animal that is clamped between discs 27 can rotate along with the discs with respect to the other parts of the gripping elements about the aforesaid imaginary, common axis of rotation of the discs 27.

[0061] It will be appreciated that thus several embodiments of gripping elements suitable for use with the construction according to the invention are conceivable, such as disclosed in FIG. 8.

[0062]
FIG. 5 schematically shows an embodiment wherein two gripping elements 35 are coupled to the horizontal leg 4 of a manipulating arm 3. The gripping elements 35 may, for example, be configured in the manner described above with reference to FIG. 3.

[0063] In this embodiment, however, freely rotatable balls 37 are accommodated in claws 36, in order to enable easy pivoting of the claws with respect to the legs 38 of an animal being held by the gripping elements 35, which will be important when orienting suspended animals into a desired position in a manner yet to be described in more detail.

[0064] The gripping elements 35 are mounted on the ends of a rod 39, which is pivotally accommodated, about its longitudinal axis extending parallel to the aforesaid pivot axis 6 of the manipulating arm 3, in a supporting block 40 that is positioned centrally between the two gripping elements 35 so as to enable the pivoting movement of the gripping elements 35 with respect to the manipulating arm 3 as described above with reference to FIG. 2.

[0065] Each of the gripping elements can be furthermore pivoted with respect to the rod 39 about an axis 41 extending perpendicularly to the longitudinal direction of the rod 39, whilst the supporting block 40 that supports the gripping elements 35 can pivot about an axis 42 extending parallel to the axes 41.

[0066]
FIG. 6 shows a side view of an embodiment substantially similar to the embodiment of FIG. 5. In both figures corresponding parts have been designated with the same references.

[0067] In the embodiment according FIG. 6 the shafts 41 are journalled in blocks 40′ which can be rotated with respect to the supporting block 40 about axes 39′.

[0068] On the shaft 42 and the shafts 41 there have been fixed gear wheels 42′ and 41′ resp. for rotating the shafts for bringing the animal in a proper orientation position. Drive means for rotating the gear wheels are not explicitly shown, but may co-operate with the means for driving the track 8. The shafts 41 may pivot in the plane of the Figure.

[0069] As will be explained below with reference to FIG. 7, a desired orientation of a suspended animal can be effected in a simple manner by using a construction of this kind.

[0070] The fact is that in the slaughterhouse all animals being supplied are required to have the same orientation, in other words, the heads of the animals must all point in the same direction.

[0071] When animals are being supplied, a situation may occur wherein an animal is standing the wrong way around, so that, as is schematically shown in FIG. 7, in one case the head 43 occupies a suitable position with respect to gripping elements 35 (FIG. 7a), whilst in the other case the head 43′ occupies a position turned through 180′ relative to the desired position (FIG. 7b), seen in the intended direction of movement of the animals as indicated by arrows in FIG. 7. When using the construction which is schematically shown in FIG. 5 or 6, it is now possible to pivot the two gripping elements 35 towards each other through 90°, as is shown in FIG. 7c, and furthermore to pivot the gripping elements 35 together about the axis 42 as shown in FIG. 7d, after which the gripping elements 35 can be pivoted back to their original position about axes 41 (FIG. 7e), so that eventually also the head 43′ of the animal will occupy the same position with respect to the gripping elements as shown in FIG. 7a. It will be appreciated that it is thus possible in a simple manner to effect the same orientation for all the animals that are being supplied to the conveying element for moving the animals during the slaughtering process.

[0072] Whether or not an animal has to be orientated in a manner as shown in the right-hand part of FIG. 7 can be detected by suitable detection means, such as suitably positioned cameras and the like, schematically indicated by reference numeral 44.

[0073] In particular, the gripping device of FIG. 6 can operate as a further gripping element with a carrier or supporting element 7 carried by the track 8 and arranged for taking over the gripped animal and, if required, for orientating same in the proper direction for further processing thereof with orientation elements constructed and operated as disclosed above with reference to FIGS. 5 and 6.

[0074] Instead of being mounted to the manipulator arm 3, the arrangements of the gripping elements 35 shown in FIGS. 5 and 6 can be provided as separate orientation elements or carriers 7 supported by the closed or endless conveyor track 8, as schematically shown in FIG. 1.

[0075]
FIG. 8 shows a further embodiment of gripping elements. Each gripping element 50 comprises two L-shaped claws 51 and 511. One of the legs of each L-shaped claw 51 has been provided with an extension 52 which is fixed to a supporting block 53. The block 53 is guided in a housing so as to be in engagement and rotatable about a toothed wheel 54.

[0076] The block 53 has been coupled to a link 55 by means of a pivot pin 56. The link 55 is coupled to the end of a further link 57 by means of a pin 58′ extending parallel to the pin 56.

[0077] Two links 57 associated with the two claws 51, 51′ of a gripping element 50 are at their ends remote from the links 55 coupled to the end of a piston rod 58 by means of a pin 59 extending parallel to the pins 56 and 58. The piston rod 58 is connected with a piston accommodated in a pneumatic cylinder 60 which has been fixed to a housing 61 accommodating the above cited elements 50-59. As indicated in FIG. 8 by moving the piston to and from in the cylinder 60, the claws 51, 51′ can be moved between an open position of the claws 51, 51′ of the gripping element 50 shown in dotted line to a closed position of the claws 51, 51′ of the gripping element 50 shown in solid lines. In the closed position a leg of an animal will be enclosed by the two claws 51, 51′.

[0078] For closing the two claws 51, 51′, a sensing or tracer mechanism has been provided, comprising an abutment rod 64, which extends at a distance from the housing 61 at the end thereof at which the claws 51, 51′ extend from the housing 61.

[0079] The abutment rod 64 connects to actuator means 65 which are operatively engaged with a proximity switch 66. In the embodiment shown in FIG. 8, on each side of the housing 62 a proximity switch 66 and actuator means 66 are located.

[0080] The proximity switches 66 may be of any suitable type, such as photo detectors, capacitively operated detectors, magnetically operated detectors and the like. In the case of a photo detector switch 66, the actuator means 65 may comprise means for changing the amount of light incident on the photo detector switch 66. In an embodiment of the invention, the proximity switches 66 are capacitively triggered switches, wherein the actuator means 65 comprise a metallic plate or the like such that when the distance of the plate to the proximity switch 66 various, a trigger signal will be provided for closing the claws 51, 51′, i.e. from the position shown in dotted lines to the position shown in solid lines in FIG. 8.

[0081] Means for actuating the piston rods 58 via the proximity switches 66 are generally known to those skilled in the art, and need not to be elucidated.

[0082]
FIG. 9 shows on a reduced scale, a side view of the gripping elements of FIG. 8. The claws 51, 51′ are of a rod shaped type, wherein the claws 51 comprise two adjacently arranged rod shaped elements, i.e. in the face of the drawing arranged above each other, and the claw 51 is a single rod shaped element. In the closed position of the claws, the claw 51′ is received between the elements of the claw 51. This in order to enhance the gripping of the leg of an animal.

[0083] Those skilled in the art will further appreciate that, instead of an abutment rod 64, other sensing mechanisms or tracer mechanisms can be provided for closing the claws 51, 51′, such as, but not limited to, optical light ray means 66′, comprising a light source and light detection means, schematically positioned near the receiving end of the claws 51, 51′, as shown by dotted lines in FIG. 9. The light source provides a light ray which is interrupted by the legs of an animal ones the animal is in a position to be gripped by the claws 51.

[0084] Those skilled in the art will appreciate that, instead of a pneumatic cylinder 60 for driving the claws 51 of the gripping element 50, hydraulically or electrically operated driving means can be used.

[0085] After gripping the legs of an animal by means of the two gripping elements 50 the further handling of the animal can be done as explained above.

[0086] With the gripping elements as disclosed by the present invention, an animal can be actively gripped ones it is in a position that there is a possibility to grip the legs of the animal. This is different from gripping means having fixed, fork type gripping elements, for example, into which an animal is moved by a conveying element or simply picked up. That is, gripping elements without actively operated claws or the like.

[0087] As shown in FIG. 10, the animals can be moved towards the gripping elements 50 by means of a conveyor belt 67. In the embodiment according FIG. 10 there have been arranged in front of the gripping members upwardly extending guiding plates 62, the arrangement being such, that in the direction towards the gripping elements 50 the distance between the guiding plates 62 gradually decreases for obtaining a good guiding of the animals in an upright or standing-up position towards the gripping elements 50.

[0088] In the embodiment shown in FIG. 11, wherein parts corresponding with the parts shown in FIG. 10 have been indicated with the same reference numbers as used in FIG. 10, there are used relatively long guiding plates 63 in front of the gripping elements 50. Using relatively long guide plates 63 provides a smoother movement of the animals towards the gripping elements 50. In a practical embodiment a number of conveyor belts 67 with guide plates 62 or 63 can be arranged like the supplying elements 2 shown in FIG. 1.

[0089]
FIG. 12 shows, in a perspective view, an embodiment of a -supplying element 2 (FIG. 1) comprising a conveyor belt 67, a housing 62, and gripping elements 50 connected at each end of a manipulating am 69 which is Pivotable arranged about axis 70, which is schematically indicated by a dash-dot line. The manipulating arm 69 may be driven by driving means 71 in a step-wise manner.

[0090] Once an animal which is moved by the conveyor belt 67 towards a gripping element 50 is gripped, the animal will be turned upside down by pivoting the manipulator arm 69 transverse to the supply direction of the conveyor belt 69 in a manner such that the gripping elements 50 at the opposite end of the manipulator arm 69 are located in the position shown for receiving an animal supplied by the conveyor belt 67. The supply direction is indicated by arrow 76 and the movement of the manipulator is indicated by arrow 77.

[0091] The animal, in its upside down position, will then be handed over to further gripping elements, such as the gripping elements shown and disclosed above with respect to FIGS. 5 and 6, which further gripping elements may be attached to a carrier 7 of the track 8 (FIGS. 1 and 2) arranged for moving towards and from the gripping elements 50 holding an animal in its upside down position, in order to hand over the animal to the further gripping elements of the track 8.

[0092] The further gripping elements may be attached to a carrier plate which can be moved between the supporting plates 62 of the gripping elements 50 for handing over the animal and for the proper orientation thereof, if necessary, as disclosed above with reference to FIG. 7.

[0093] In a preferred embodiment of the supply element 2 as shown in FIG. 11, driving means 72 of the conveyor belt 67 are arranged for controlling the speed of the conveyor belt 67 in response to the gripping of an animal by the gripping elements 50.

[0094] In the case that the claws 51 are activated for gripping the animal by its legs, the speed with which the animal is supplied by the conveyor belt 67 can be reduced or the conveyor belt 67 can be even stopped in order to ensure an adequate and reliable gripping of the legs of the animal by the gripping elements 50. Once the animal has been gripped and turned upside down through operating the manipulator arm 69, the speed of the conveyor belt 67 can be increased for supplying another animal to the gripping elements 50, etcetera.

[0095] In the case of animals which are Death on Arrival (DOA) or for any other reason cannot be gripped by their legs, mass detecting means may be provided, such as video cameras and the like as schematically indicated by reference numeral 73, which are operatively connected to the actuating means for actuating the claws 51 of the gripping elements 50, in order to prevent that the DoA are gripped by the claws 51.

[0096] By gradually pivoting the manipulator arm 69 into the position for turning the animal upside down, the DoA will fall out of the housing 62 of the gripping elements 50 into a suitable container or the like disposed adjacent the supplying element 2 (not shown).

[0097] As already explained above, for a proper gripping of the animals by their legs, it is required that the animals are supplied to the gripping elements in an upright position. To this end, injection means 74 can be provided for injecting water or the like between the supporting plates 63 in order to cause the animals to stand up.

[0098] Further, in order to minimize the risk of uncontrolled movements of an animal supplied to the gripping elements 50, shielding or screening means 75, preferably in the form of means for creating a haze screen of water drops, smoke, or the like are positioned near the gripping elements 50, as schematically disclosed in FIG. 11.

[0099] Means for providing a haze screen may comprise RF generator means for creating a screen of fine water drops from a water container which can be arranged beneath the conveying belt 67, for example (not shown).

[0100]
FIGS. 13 and 14 show a preferred embodiment of the device according to the first aspect of the invention, which is a further enhancement of the device shown in FIG. 12. Like reference numerals in both figures designate like parts or parts performing the same function.

[0101] The supply means 80 for supplying the animals comprise a first and second conveyor belt 82, 83 which run next to each other and are separately driven by first and second drive means 84, 85, respectively, see FIG. 14.

[0102] The supply means are supported by stands 81 in a manner such that the conveyor belts are slightly ascending in the direction of the manipulating arm 69. The angle of inclination α between the horizontal dot-dashed line and the conveyor belts 82, 83 is between 4° and 10°, preferably 6° to 8°. This to urge the animals, which are supplied backwards to the manipulating arm 69 comprising the gripping elements, to lean in their forward direction in order not to obstruct gripping of the legs by the gripping elements 50.

[0103] As shown in FIG. 14, in their first position, first and second gripping elements 86, 87 are positioned one above each conveying belt 82, 83. The gripping elements 86, 87 are preferably of the type shown in FIGS. 8 and 9.

[0104] The manipulating arm 69 comprises support plates 62 extending in lengthwise direction of the arm 69, on both sides thereof. An animal gripped by the gripping elements 86, 87 is supported between the support plates, in order to prevent injury of the animal while it is being pivoted upside down by the manipulating arm 69, driven by the drive means 88, preferably back and forth around the axis 70, as indicated by the double arrow 77 in FIG. 14.

[0105] At the support plates 62 and near the gripping elements 86, 87 holding means 90, 91 are provided, for holding an animal once it is gripped by the gripping elements 86, 87. The holding means are driven by pneumatic or electric drive means and comprise slightly curved rod shaped arms 92 of a preferably soft and/or flexible material. The arms 92 extend from the outside through the support plates 62 through suitable openings 93 in the plates 62, and hold the animals around their chest area in the case of chickens or the like.

[0106] Between the conveyor belts 82, 83 a ramp means 94 are preferably positioned, which ascend in the supply direction 76 of an animal, in order to force the animal in an upright position towards the gripping elements. Preferably the ramp means 94 are rod shaped.

[0107] Once an animal is supplied via the supply means 80, each leg of the animal such as a chicken, is conveyed by a separate conveyor belt. Once the animal has passed the animal arrival detection means 95 positioned in front of the manipulating arm 69, as shown in FIG. 13, the animal has to be gripped within a certain time period by the gripping elements 86, 87 and to be turned upside down by the manipulator arm 69. Once gripped by the gripping elements, the holding arms 93 are moved to hold or support the animal between the plates 62.

[0108] By means of the detection means 66 or 66′, it is detected whether a leg of an animal is in a position to be safely gripped by a gripping element. If none or just one gripping element 86, 87 is activated, most probably the animal is not sufficiently gripped. In such a case, the manipulating arm 69 is slightly pivoted and the gripping elements 86, 87 are released for removing the animal sidewards from the conveyor belts. Then, the manipulating arm 69 is rotated in a position for receiving an animal.

[0109] If an animal is suitably gripped, it is turned upside down and in this positioned handed over to a conveying element, such as a conveying element 9 (FIG. 1). It will be appreciated that at this time the gripping elements 86, 87 and the holding means 90, 91 are actuated for releasing the animal.

[0110] As soon as a leg of an animal is gripped by one of the gripping elements 86, 87, the corresponding conveyor belt 84, 85 is slowed down and most preferably stopped. This to avoid movement of the particular leg ones it is gripped by a gripping element while the other leg is not. As soon as the other leg is gripped by the other gripping element, the other corresponding conveyor belt is slowed down and most preferably stopped. The manipulating arm 69 is then pivoted to the second position for handing over the animal. At this time another set of gripping elements is turned in their position for receiving an animal from the conveyor belts, if the manipulating arm 69 is provided with two sets of gripping elements 86, 87 at each end of the arm 69 in the embodiment as shown in FIGS. 13 and 14.

[0111] The movement of the arm 69, the gripping elements 86, 87 and the holding means 90, 91 is controlled by suitable processing means 96, such as computer controlled processing means.

[0112] Although the present invention has been elucidated with reference to a number of preferred embodiments, those skilled in the art will appreciate that the invention is not restricted to the embodiments shown and that several variations and modifications can be made by a person skilled in the art without applying inventive skills and within the scope of the invention as defined in the attached claims.

Claims

1. A device for handling animals in the form of poultry to be slaughtered for hanging said animals by their legs on a conveying element for moving the animals during the slaughtering process, wherein said device comprises first and second gripping elements each for receiving and gripping a leg of an animal, said gripping elements being connected to a manipulator by means of which said gripping elements can be moved between a first position, suitable for gripping the legs of an animal being supplied in upright position, and a second position, suitable for hanging the legs of said animal on said conveying element, and supply means for supplying said animals in a supply direction towards said gripping elements, wherein said manipulator is pivotally arranged in a direction transverse to the supply direction of said supply means for moving said gripping elements from said first position to said second position and vice versa.
2. A device according to claim 1, wherein said supply means comprise first and second separately actuated adjacently arranged conveyor belts, and wherein said gripping elements in their first position are arranged such that said first gripping element is positioned above said first conveyor belt and said second gripping element is positioned above said second conveyor belt.
3. A device according to claim 2, comprising first driving means for driving said first conveyor belt and second driving means for driving said second conveyor belt, first position detection means for detecting whether a leg of an animal is in a position for being gripped by said first gripping element, second position detection means for detecting whether a leg of an animal is in a position for being gripped by said second gripping element, and control means, wherein said control means are arranged for actuating said first gripping element and reducing speed of said first conveyor belt if a leg of said animal is in a position for being gripped by said first gripping element and for actuating said second gripping element and reducing speed of said second conveyor belt if a leg of said animal is in a position for being gripped by said second gripping element.
4. A device according to claim 3, wherein said control means are arranged for actuating said first and second driving means for driving said first and second conveyor belts for supplying animals once said manipulator is moved to its second position.
5. A device according to claim 3, wherein said manipulator comprises holding means, arranged for holding an animal gripped by said gripping elements, said holding means being actuated by said control means after said first and second gripping elements have been actuated.
6. A device according to claim 3, comprising animal arrival detection means, positioned for detecting arrival of an animal before it is received by said gripping elements, and wherein said control means are arranged for moving said manipulator and releasing any of said gripping elements after a predetermined time delay after detection of the arrival of an animal by said animal arrival detection means, if at least one of said first and second position detection means has not detected a leg of said animal.
7. A device according to claim 2, wherein said conveyor belts are positioned slightly ascending in their supply direction towards said gripping elements.
8. A device according to claim 2, wherein between said first and second conveyor belts a ramp type element is positioned, ascending in the supply direction of the conveyor belts, such to force an animal into its upright position while being supplied towards said gripping elements.
9. A device according to claim 8, wherein said ramp type element is a slantingly positioned rod.
10. A device according to claim 1, wherein said manipulator comprises a manipulating arm that can pivot through an angle of at least 180°, at an end of said arm said gripping elements being connected.
11. A device according to claim 10, wherein at each end of said arm a set of gripping elements is connected, and said arm at its centre being pivotally arranged about an axis extending in lengthwise direction of said conveyor belt.
12. A device according to claim 11, comprising driving means for driving said pivotally arranged manipulating arm in a step-wise manner such that a first set of gripping elements is in its first position while a second set of gripping elements is in its second position and vice versa.
13. A device according to claim 11, wherein said manipulating arm in lengthwise direction thereof comprises adjacently arranged support plates, said gripping elements being arranged between said support plates for supporting an animal gripped by said gripping elements.
14. A device according to claim 13, comprising holding means, arranged for holding an animal gripped by said gripping elements, said holding means being arranged at said support plates adjacent to a set of gripping elements.
15. A device according to claim 14, wherein said holding means comprise oppositely arranged slightly curved arms, each arm being pivotally arranged on a separate support plate, and which arms can be moved from a support plate to hold an animal between said support plates.
16. A device according to claim 15, wherein said arms are made of any of group comprising a soft material and a flexible material.
17. A device according to claim 15, wherein said arms are attached to drive means for moving said arms towards and from each other for holding and releasing an animal.
18. A device according to claim 1, wherein said gripping elements each comprise claws which can be actively moved with respect to each other for gripping and releasing a leg of animal.
19. A device according to claim 18, wherein a gripping element comprises first and second substantially L-shaped claws which can be pivoted to and from between a closed position and an open position.
20. A device according to claim 19, wherein said claws are pivotally attached to drive means for moving said claws between a closed position and an open position.
21. A device according to claim 19, wherein said first claw comprises a pair of adjacently arranged substantially rod shaped claw parts, and wherein said second claw comprises a single rod shaped claw part, such that in their closed position said single claw part of said second claw is received between said pair of claw parts of said first claw.
22. A device according to claim 18, further comprising position detection means arranged in front of said claws for detecting whether a leg of an animal is in a position for being gripped by said claws.
23. A device according to claim 22, wherein said position detection means comprise photocell detection means.
24. A device for handling animals in the form of poultry to be slaughtered for hanging said animals by their legs on a conveying element for moving the animals during the slaughtering process, wherein said device comprises first and second gripping elements each for receiving and gripping a leg of an animal, said gripping elements being connected to a manipulator by means of which said gripping elements can be moved between a first position, suitable for gripping the legs of an animal being supplied in upright position, and a second position, suitable for hanging the legs of said animal on said conveying element, wherein for orientating an animal being gripped by means of the gripping elements and being turned upside down, the two gripping elements are arranged for turning through an angle of about 90° in a direction in which the two legs being gripped are moved together, and wherein the gripping elements further are arranged for being jointly turned through an angle of about 180°.
25. A device according to claim 24, wherein said manipulator includes a pivotable manipulating arm, to which a set of gripping elements can be detachably connected.
26. A device according to claim 24, wherein said manipulator comprises a manipulating arm that can pivot through an angle of about 90°, to which arm two gripping elements can be detachably connected, in such a manner that said gripping elements can be pivoted through an angle of about 90° with respect to the manipulating arm.
27. A device according to claim 26, comprising a further conveying element on which the gripping elements are hung after having gripped an animal, wherein part of said further conveying element extends parallel to the conveying element for moving the animals during the slaughtering process for the purpose of handing over the animals from the gripping elements to suspension elements that form part of the conveying element for moving the animals during the slaughtering process.
28. A device according to claim 27, wherein said further conveying element includes carriers to which the gripping elements can be detachably connected and by means of which said gripping elements can be supplied to a manipulator.
29. A device according to claim 1, wherein said conveying element includes carriers comprising further gripping elements arranged for turning through an angle of about 90° in a direction in which the two legs being gripped are moved together, and wherein the further gripping elements are arranged for being jointly turned through an angle of about 180°.
30. A device according to claim 29, wherein said further gripping elements comprising claws that are movable with respect to each other for gripping a leg of an animal.
31. A device according to claim 30, wherein said claws of said further gripping elements include freely rotatable balls accommodated in said claws, which balls engage the legs of the animals.
32. A device according to claim 24, wherein said gripping elements are attached to a common carrier, which is accommodated in a support in such a manner as to pivot about a horizontal axis.
33. A device according to claim 24, wherein said gripping elements pivot through an angle of about 90° with respect to a carrier interconnecting said gripping elements.
34. A device according to claim 33, wherein said carrier with said gripping elements is pivotable about an axis that extends at least substantially parallel to the axes about which the gripping elements are pivotable with respect to the carrier.
35. A device according to claim 24, wherein a gripping element includes at least one pivotable jaw.
36. A device according to claim 35, wherein said claws of said gripping elements include freely rotatable balls accommodated in said claws, which balls engage the legs of an animal.
37. A device according to claim 2, wherein said conveyor belts are provided with guide plates, arranged at opposite sides of said conveyor belts, for moving the animals towards the gripping elements between said guide plates.
38. A device according to claim 3, wherein said first and second drive means are arranged for controlling the speed of said first and second conveyor belts for stopping said conveyor belts.
39. A device according to claim 38, wherein said means for controlling the speed of supply are operatively coupled to actuating means for actuating the gripping elements.
40. A device according to claim 1, further comprising means for shielding adjacently positioned animals on said supply means.
41. A device according to claim 40, wherein said shielding means comprise means for providing a haze screen.
42. A method for handling animals in the form of poultry that are to be slaughtered, which animals are hung on a conveying element so as to be supplied to slaughtering means, wherein each of the two legs of an animal being supplied in upright position is gripped by means of a gripping element comprising claws that are movable with respect to each other, after which the two gripping elements are pivoted so as to turn the animal upside down to a position which is suitable for handing over the animal to the conveying element.
43. A method according to claim 42, wherein for orientating an animal being gripped by means of the gripping elements and being turned upside down, the two gripping elements are turned through an angle of about 90° in a direction in which the two legs of the animal being gripped are moved together, the gripping elements are then jointly turned through an angle of about 180°, after which the two gripping elements are each turned back through about 90° again.
44. A method according to claim 42, wherein for orientating an animal being gripped by means of the gripping elements and being turned upside down, the animal is handed over to further gripping elements, said further gripping elements are turned through an angle of about 90° in a direction in which the two legs being gripped by the further gripping elements are moved together, the further gripping elements are then jointly turned through an angle of about 180°, after which the two further gripping elements are each turned back through about 90° again.

Method of and device for processing poultry to be slaughtered

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