1. Technical Field
This application relates generally to a method of and system for hydrocarbon recovery, and, more particularly, but not by way of limitation, to utilizing directional drilling techniques to drill production and injection laterals in a radial pattern around a central production well to enhance hydrocarbon recovery from low-pressure, partially-depleted and other reservoirs.
2. History of Related Art
Hydrocarbons recovered from a subterranean reservoir include oil, gases, gas condensates, shale gas, shale oil and bitumen. To recover such hydrocarbons which may be in the form of, for example, oil from a subterranean formation, a well is typically drilled down to the subterranean reservoir in order to collect oil at a well head. The recovery of hydrocarbons that are very heavy or dense, such as for example, the recovery of bitumen from oil sands, is difficult as these materials are often thick and viscous at reservoir temperatures. As a result, it is even more difficult to extract such hydrocarbons from the subterranean reservoir. Suitable methods for the recovery of hydrocarbons are obviously desirable to reduce the Country's dependence on foreign oil and increase the world's supply of energy.
Current conventional oil recovery using primary and secondary production techniques depend on natural reservoir pressure and externally-applied energy to the subterranean reservoir, respectively, to produce oil. These techniques, in many instances often extract less than one-third of the oil from a given reservoir. Tertiary techniques inject gas such as, for example, carbon dioxide, natural gas, nitrogen or steam into the subterranean reservoir where the gas dissolves in the oil to lower its viscosity or steam heats the oil, thereby improving the flow of oil to a production well. It has been reported that tertiary techniques may help recover an additional 5-10% of the original oil in-place.
Due to the limited recovery effectiveness of current technology, there remains a need to provide a more efficient, faster and lower-cost method to recover oil from all reservoirs such as, for example, partially-depleted or low-energy reservoirs. An estimated 300 billion barrels of domestic crude oil resource remains in identified reservoirs which are unable to be extracted using conventional oil recovery technology.
A method of recovering hydrocarbons from a subterranean reservoir. The method includes drilling a substantially-vertical primary production well, drilling a plurality of offset production wells generally around the substantially-vertical primary production well in a radial orientation, and drilling a plurality of offset injection wells generally around the substantially-vertical primary production well in a radial orientation. The method further includes injecting, via the plurality of offset injection wells, a liquid to mobilize the hydrocarbons from the subterranean reservoir and inducing the mobilized hydrocarbons to migrate towards the plurality of offset production wells for secondary recovery and injecting, via the plurality of offset injection wells, a gas to mobilize the hydrocarbons from the subterranean reservoir and inducing the mobilized hydrocarbons to migrate towards the plurality of offset production wells for tertiary recovery.
A method of recovering hydrocarbons from a subterranean reservoir. The method includes drilling a substantially-vertical primary production well, drilling a plurality of offset production wells around the substantially-vertical primary production well in a radial orientation, and drilling a plurality of offset injection wells around the substantially-vertical primary production well in a radial orientation, wherein each one of the plurality of offset injection wells is disposed between a pair of the plurality of offset production wells. The method further includes injecting, via the plurality of offset injection wells, a liquid to mobilize the hydrocarbons from the subterranean reservoir causing the mobilized hydrocarbons to migrate towards the plurality of offset production wells for secondary recovery and injecting, via the plurality of offset injection wells, a gas to mobilize the hydrocarbons from the subterranean reservoir causing the mobilized hydrocarbons to migrate towards the plurality of offset production wells for tertiary recovery.
A method of recovering hydrocarbons from a subterranean reservoir. The method includes drilling a substantially-vertical primary production well, drilling a plurality of offset production wells and a plurality of offset injection wells around the substantially-vertical primary production well creating an alternating pattern of offset production wells and offset injection wells, and injecting, via the plurality of offset injection wells, a liquid to mobilize the hydrocarbons from the subterranean reservoir causing the mobilized hydrocarbons to migrate towards the plurality of offset production wells for secondary recovery. The method further includes injecting, via the plurality of offset injection wells, a gas to mobilize the hydrocarbons from the subterranean reservoir causing the mobilized hydrocarbons to migrate towards the plurality of offset production wells for tertiary recovery.
A method of recovering hydrocarbons from a subterranean reservoir. The method includes drilling a substantially-vertical primary production well, drilling a plurality of offset production wells on one side of the substantially-vertical primary production, and drilling a plurality of offset injection wells on an opposite side of the substantially-vertical primary production. The method further includes injecting, via the plurality of offset injection wells, a liquid to mobilize the hydrocarbons from the subterranean reservoir causing the mobilized hydrocarbons to migrate towards the plurality of offset production wells for secondary recovery and injecting, via the plurality of offset injection wells, a gas to mobilize the hydrocarbons from the subterranean reservoir causing the mobilized hydrocarbons to migrate towards the plurality of offset production wells for tertiary recovery.
A method of recovering hydrocarbons from a subterranean reservoir. The method includes drilling a substantially-vertical primary production well, drilling a plurality of offset production wells and a plurality of offset injection wells around the substantially-vertical primary production well in a random pattern, and injecting, via the plurality of offset injection wells, a liquid to mobilize the hydrocarbons from the subterranean reservoir causing the mobilized hydrocarbons to migrate towards the plurality of offset production wells for secondary recovery. The method further includes injecting, via the plurality of offset injection wells, a gas to mobilize the hydrocarbons from the subterranean reservoir causing the mobilized hydrocarbons to migrate towards the plurality of offset production wells for tertiary recovery.
A well pattern to recover hydrocarbons from a subterranean reservoir includes a substantially-vertical primary production well extending into the subterranean reservoir, a plurality of offset production wells extending into the subterranean reservoir around the substantially-vertical primary production well in a radial orientation and a plurality of offset injection wells extending into the subterranean reservoir around the substantially-vertical primary production well in a radial orientation. The plurality of offset injection wells are operable to inject a liquid to mobilize the hydrocarbons from the subterranean reservoir so that the mobilized hydrocarbons migrate towards the plurality of offset production wells for secondary recovery. The plurality of offset injection wells operable to inject a gas to mobilize the hydrocarbons from the subterranean reservoir so that the mobilized hydrocarbons migrate towards the plurality of offset production wells for tertiary recovery.
A more complete understanding of the system of the present invention may be obtained by reference to the following Detailed Description when taken in conjunction with the accompanying Drawings wherein:
Various embodiments of the present invention will now be described more fully with reference to the accompanying drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, the embodiments are provided so that this disclosure will be thorough and complete and will fully convey the scope of the invention to those skilled in the art.
According to exemplary embodiments, the method and system disclosed herein can be used for enhanced recovery of various hydrocarbons, including enhanced coalbed methane recovery through injection of inert gas, and coal mine methane recovery. In a typical embodiment, for enhanced coal mine methane recovery, lateral injection wells are disposed around an abandoned mine opening or shaft or other void area but do not intersect the void. Nitrogen gas or carbon dioxide is then injected into the lateral injection wells to enhance the production of methane from the mine voids.
Additionally, the exemplary method and system can be used for enhanced recovery of oil from various types of reservoirs including, for example, low-pressure reservoirs, low-energy reservoirs, partially-depleted reservoirs, and structurally dipping reservoirs. It is further contemplated that wellbores discussed in connection with the present invention can be created using any known drilling techniques including, for example, mechanical drilling, microwave irradiation, high-pressure water jetting, hydraulic and explosive fracturing, laser drilling, and the like. Wellbores for the exemplary method and system may also include all or part of existing wellbores.
According to exemplary embodiments, a length and orientation of substantially-lateral portions of the offset production and injection wells may be varied for each application. Lengths may be uniform or non-uniform depending on existing reservoir properties. The length of the substantially-lateral portions in reservoirs exhibiting anisotropic reservoir properties may be, for example, non-uniform in order to enhance the flow of hydrocarbons from such reservoirs. It is further contemplated that the substantially-lateral portions may decline or incline over their length in order to take greater advantage of gravity drainage and for improved sweep efficiency. It is also contemplated that, depending on the formation integrity, the offset production and injection wells of the exemplary method and system described herein may be, for example, left open hole or cased and perforated.
Drilling of sidetracks extending away from the offset production and injection wells may be accomplished with current, state of the art directional drilling methods. Measurement-while-drilling systems may be used to further enhance accurate placement of such sidetracks. It is contemplated that sidetracks may be strategically drilled from selected lateral portions of the offset production and injection wells to increase contact with the reservoir and/or span reservoir discontinuities or restrictions to enhance hydrocarbon production by increasing the fluid communication between wells within the reservoir.
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At step 106, secondary recovery is initiated by injecting liquids into the subterranean reservoir. In a typical embodiment, the injection liquid may be, for example, a liquid, with or without additives, of greater density than the hydrocarbons. The injection liquid is pumped into the subterranean reservoir through one or more injection wells, which are in fluid communication with the subterranean reservoir. The greater density of the injection liquid displaces the hydrocarbons causing the hydrocarbons to migrate towards the substantially-vertical primary production well. After a further time period, it often becomes difficult to produce additional hydrocarbons from the subterranean reservoir. In order to recover a maximum amount of hydrocarbons contained in the subterranean reservoir, tertiary recovery techniques may be implemented.
At step 108, tertiary recovery is initiated by injecting a gas into the subterranean reservoir. Gas is injected into the subterranean reservoir through the at least one injection well. In a typical embodiment, the injected gas is absorbed by the hydrocarbons. According to an exemplary embodiment, the injected gas may be, for example, carbon dioxide, hydrogen, natural gas, steam, or the like. The absorption of the gas by the hydrocarbons lowers the viscosity of the hydrocarbons or heats the hydrocarbons allowing the hydrocarbons to flow through the subterranean reservoir more easily, thereby enhancing recovery of hydrocarbons. The process 100 ends at step 110.
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In a typical embodiment, the substantially-vertical primary production well 212 is cemented and cased with a casing 224. In an alternative embodiment, depending on reservoir conditions, a portion of all of the substantially-vertical primary production well 212 may be left open hole. In a typical embodiment, the target formation 220 may be, for example, a region beneath several strata 214, 216, and 218. The number of strata that must be drilled through to reach the target formation 220 may vary from location to location. In a typical embodiment, during primary recovery utilizing the substantially-vertical primary production well 212, hydrocarbons may be produced from, for example, natural pressure existing in the subterranean reservoir, induced pressure from injected fluids, or via a pump (not explicitly shown) to pump the hydrocarbons from the subterranean reservoir.
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According to an exemplary embodiment, each one of the plurality of offset injection wells 518 is disposed between a pair of the offset production wells 512 to create an alternating pattern of offset injection wells 518 and offset production wells 512. According to an alternative embodiment, the plurality of offset production wells 512 may be disposed on, for example, one side of the substantially-vertical primary production well 510 while the plurality of offset injection wells 518 may be disposed on the opposite side of the substantially-vertical primary production well 510. According to yet another alternative embodiment, the plurality of offset production wells 512 and the plurality of offset injection wells 518 may be randomly disposed about, for example, the substantially-vertical primary production well 510. In a typical embodiment, the plurality of offset production wells 512 and the plurality of offset injection wells 518 may be, for example, cased and cemented or left open hole.
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In order to maximize the recovery of hydrocarbons from the subterranean reservoir, the hydrocarbon recovery system 600 may be used in the following manner. During secondary recovery, a liquid (not explicitly shown) may be pumped into the plurality of offset injection wells 618. In a typical embodiment, the liquid may be, for example, water, with or without additives, and the like. The liquid enters a subterranean reservoir 628 through perforations or slots (not explicitly shown) in the substantially-lateral portion 620 of each of the plurality of offset injection wells 618. The general path of the liquid is illustrated by arrows 624 and 626. As the liquid enters the subterranean reservoir 628, remaining hydrocarbons are displaced by the liquid causing the hydrocarbons to migrate towards at least one of the plurality of substantially-lateral portions 614. Once the hydrocarbons reach the at least one substantially-lateral portion 614, the hydrocarbons are recovered by the substantially-vertical primary production well 610. In a typical embodiment, the general path of the hydrocarbons is illustrated by arrows 624 and 626. For example, arrows 624 illustrate the liquid dispersing from each of the substantially-lateral portions 620 while arrows 626 illustrate the hydrocarbons that have been driven into the substantially-lateral portions 614.
During tertiary recovery, a gas, such as, for example, nitrogen, natural gas, carbon dioxide, steam, and the like, is pumped into the plurality of offset injection wells 618. The arrows 626 further demonstrate how the gas permeates the subterranean reservoir. Pumping the gas into the subterranean reservoir 628 acts to lower the viscosity of the hydrocarbons or heats the hydrocarbons within the subterranean reservoir 628, allowing the hydrocarbons to more easily migrate within the subterranean reservoir 628. In a typical embodiment, the hydrocarbons migrate within the subterranean reservoir 628 towards lower-pressure areas around the substantially-lateral portions 614 and are produced through the substantially-vertical primary production well 610.
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The hydrocarbon recovery system 700 further includes a plurality of offset injection wells 720 disposed about the substantially-vertical primary production well 710 in a radial pattern. Each of the plurality of offset injection wells 720 includes a substantially-lateral portion 722. In a typical embodiment, the plurality of offset injection wells 720 do not intersect with the substantially-vertical primary production well 710 but instead terminates at an end region 726 to prevent short-circuiting of fluid flow paths. Each of the plurality of substantially-lateral portion 722 further includes a plurality of substantially-lateral sidetracks 724, which extend outwardly from each of the substantially-lateral portion 722. The plurality of substantially-lateral sidetracks 716 and 724 further enhance secondary and tertiary recovery stages by providing greater fluid communication to the subterranean reservoir. The plurality of substantially-lateral sidetracks 716 and 724 may be created using directional drilling techniques and, depending on the subterranean reservoir properties, may be cased and cemented, perforated, or left open hole.
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In one embodiment, the hydrocarbon recovery system 900 includes a semi- circular shape and having a substantially-vertical primary production well 910 disposed towards a central region of the semi-circle. As with the systems described by
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At step 1006, a plurality of offset production wells is drilled about the substantially-vertical primary production well in a radial pattern to form a circle about the substantially-vertical primary production well. In one embodiment, each of the plurality of offset production wells is drilled down to a desired depth, typically to a depth within the subterranean reservoir, and then a substantially-lateral portion for each of the plurality of production wellbores is created using conventional directional drilling techniques. The placement of lateral wellbores may be drilled more accurately using measurement-while-drilling surveying instruments. Drilling of each lateral wellbore continues until the substantially-lateral portion intersects with the substantially-vertical primary production well. The intersection of the offset production well with the substantially-vertical primary production well facilitates fluid flow from each production lateral to the substantially-vertical primary production well.
In another embodiment, each of the plurality of offset production wells is drilled down to a desired depth, after which directional drilling is used to create, for example, a flat portion, an inclined portion or a declined portion for each of the plurality of offset production wells. Each flat portion, inclined portion or declined portion is extended until it intersects the substantially-vertical primary production well. In yet another embodiment, the substantially-lateral portion, the inclined portion or the declined portion may include a plurality of substantially-lateral sidetracks which extend outwardly from the flat or inclined portions, respectively. The number of offset production and injection wells depends on reservoir properties such as, for example, oil saturation, permeability, permeability anisotropy, reservoir pressure, irreducible oil saturation, and the like. The plurality of offset production wells may be, for example, (i) cased, cemented and perforated, or (ii) lined with a slotted or pre-perforated liner without cementing, or (iii) left open hole. The process 1000 proceeds from step 1006 to step 1008.
At step 1008, it is determined whether the subterranean reservoir has been through primary recovery. If it is determined at step 1008 that the subterranean reservoir has not been through primary recovery, the process 1000 proceeds to step 1010. At step 1010, primary recovery is initiated utilizing the substantially-vertical primary production well and the plurality of offset production wells. After primary recovery has been completed, the method 1000 proceeds to step 1012. However, if it is determined at step 1008 that the subterranean reservoir has been through primary recovery, the process 1000 proceeds from step 1008 to step 1012. At step 1012 a plurality of offset injection wells is created. In one embodiment, the plurality of offset injection wells is created by drilling new wells at desired locations around the substantially-vertical primary production well. In another embodiment, the plurality of offset injection wells may include wells that have been previously drilled. For example, the process 1000 may be applied to a prior production operation that has already begun. If the prior production operation includes a central well and one or more previously-existing outlying wells, the one or more previously-existing outlying wells may be adapted for use with the process 1000. For example, the one or more previously-existing outlying wells may be incorporated into the process 1000 as one of the plurality of offset injection wells by plugging back the one or more previously-existing outlying well to the desired length, or extending the one or more previously-existing outlying wells further if needed. Similarly, a previously-existing outlying well may be incorporated for use as one of the plurality of offset production wells by using directional drilling to connect the previously-existing outlying well to the substantially-vertical primary production well.
Still referring to step 1012, in a typical embodiment, the number of offset injection wells drilled is equal to the number of offset production wells drilled; however, this limitation is not required. In a typical embodiment the lateral injection wells are drilled such that they are located between two offset production wells, creating an alternating pattern of lateral injection and production wells in a radial pattern about the substantially-vertical primary production well. Each of the plurality of offset injection wells is drilled (or plugged back) to a length to maximize the effectiveness of injection/production during secondary or tertiary recovery. The plurality of offset injection wells may be, for example, (i) cased, cemented and perforated, or (ii) lined with a slotted or pre-perforated liner without cementing, or (iii) left open hole. The process 1000 proceeds from step 1012 to step 1014.
At step 1014 secondary recovery is initiated. During secondary recovery, an injection liquid, with or without additives, is injected into the subterranean reservoir in order to displace the hydrocarbons to allow the substantially-vertical primary production well to recover the hydrocarbons. In one embodiment, pumps in fluid communication with the substantially- vertical primary production well and the plurality of offset production wells can be used to create zones of relatively low pressure around the substantially-vertical primary production well and the plurality of offset production wells in the subterranean reservoir. Creating relatively low pressure zones around the substantially-vertical primary production well and the plurality of offset production wells will, due to the pressure gradient, cause the hydrocarbons, which were displaced by the injection liquid, to migrate towards the relatively low-pressure zones and aid in the recovery of hydrocarbons. After secondary recovery is completed, the process 1000 proceeds to step 1016.
At step 1016, tertiary recovery is initiated. During tertiary recovery, gas such as, for example natural gas, carbon dioxide, steam, and the like is injected into the subterranean reservoir. In a typical embodiment, the injected gas is absorbed by the remaining hydrocarbons lowering their viscosity or heated and allowing the hydrocarbons to more easily move within the subterranean reservoir. In one embodiment, pumps in fluid communication with the substantially-vertical primary production well and the plurality of offset production wells can be used to create zones of relatively low pressure around the substantially-vertical primary production well and the plurality of offset production wells in the subterranean reservoir. Creating relatively low pressure zones around the substantially-vertical primary production well and the plurality of offset production wells will, due to the pressure gradient, cause the hydrocarbons, due to their lower viscosity, to migrate towards the relatively low pressure zones and aid in the recovery of the hydrocarbons. The process 1000 ends at step 1018.
Although various embodiments of the hydrocarbon recovery system of the present invention have been illustrated in the accompanying Drawings and described in the forgoing Detailed Description, it will be understood that the invention is not limited to the embodiments disclosed, but is capable of numerous rearrangements, modifications, and substitutions without departing from the spirit of the invention as set forth herein.
This patent application claims priority from and incorporates by reference the entire disclosure of U.S. Provisional Patent Application No. 61/080,314, filed on Jul. 14, 2008.
Number | Date | Country | |
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61080314 | Jul 2008 | US |