The present invention relates to a method of braking an actuator piston of a pneumatic actuator connected to a pressure fluid circuit that comprises a high pressure side and a low pressure side, and that comprises an actuator cylinder, an actuator piston provided in said actuator cylinder and displaceable between a first position and a second position, an actuator chamber delimited by said actuator cylinder and said actuator piston, wherein the volume of said actuator chamber decreases upon a displacement of the actuator piston from the second to the first position, and a spring means provided so as to drive the actuator piston from the second position to the first position, wherein, during a displacement of the actuator piston from the second position towards the first position, there is established or maintained a communication between the low pressure side and the actuator chamber, while, at the same time, the communication between the high pressure side and the actuator chamber is kept interrupted.
The invention also relates to a pneumatic actuator connected to a pressure fluid circuit that has a high pressure side and a low pressure side, and comprising an actuator cylinder, an actuator piston provided in said actuator cylinder and displaceable between a first position and a second position, an actuator chamber, delimited by said actuator cylinder and the actuator piston, wherein the volume of said actuator chamber decreases upon a displacement of the actuator piston from the second to the first position, a spring means provided to drive the actuator piston from the second position to the first position, and means provided to maintain or establish a communication between the low pressure side and the actuator chamber during a displacement of the actuator piston from the second position towards the first position, and at the same time to keep the communication between the high pressure side and the actuator chamber interrupted.
The invention also relates to a combustion engine, by which at least one engine valve is driven by a pneumatic actuator according to the invention.
The pressure fluid in the pressure fluid circuit is, preferably, a gas or a gas mixture, for example air.
The spring means may be a mechanical, a hydraulic or a pneumatic spring. It may be provided in direct or indirect contact with the actuator piston.
It is possible that the communication between the low pressure side and the actuator chamber is established already before the actuator piston reaches the second position during the preceding motion from the first position to the second position, and, in such a case, the communication is rather regarded as maintained than established during the motion from the second to the first position. Alternatively, said communication is established in connection to, or preferably, immediately after the second position having been reached and when the actuator piston is to be permitted to return to the first position.
Pressure fluid operated valves of combustion engines are already known, for example through several previous patent applications of the applicant. Such combustion engines comprise at least one cylinder and a piston that is reciprocatingly arranged in said cylinder, and a combustion chamber delimited by said cylinder and said piston, and at least one inlet for the introduction of combustion air to the combustion chamber, and at least one outlet for the discharge of exhaust gases from the combustion chamber, wherein at least one of said inlet or outlet is provided with at least one freely operable valve driven by means of pressurized fluid. Said valve is driven by a pneumatic actuator of the type initially described.
Typically, the pressure fluid-operated engine valve is a valve that, in its closed position, rests against a seat in a cylinder head and that, in order to be opened, is displaced into the combustion chamber, normally against the action of a valve spring. In connection to the opening motion, energy will be absorbed by the valve spring. When the valve is to be opened, the high pressure side of the pneumatic actuator will normally be brought into communication with the actuator chamber thereof for the purpose of generating an elevated pressure in the latter. Thereby, the actuator piston is displaced from a first position to a second position, while the engine valve to which the actuator piston is associated, is displaced from its closed position to its opened position.
Subsequently, when the pressure fluid-operated engine valve is to return to its closed position, the communication between the high pressure side of the pneumatic actuator and the actuator chamber is interrupted or kept interrupted, and a communication between its low pressure side and the actuator chamber is established. The energy of the pre-strained spring will thereby be used for the returning of the engine valve to the closed position, and a simultaneous return of the actuator piston to its first position, or start position.
The opening and the closure of the valve is rapid, and, accordingly, the valve will have a high top speed when moving between its opened and closed positions. A problem might be that the valve will hit the seat with a speed so high that the valve and/or the seat will run the risk of being damaged or obtaining a reduced function as a result thereof. Therefore, any kind of braking of the valve motion is desired, suitably by means of a method of braking the actuator piston of the pneumatic actuator and by means of a construction of the pneumatic actuator adapted to this method.
It is an object of the present invention to suggest a method for the braking of the actuator piston of a pneumatic actuator of the kind initially defined, wherein said method results in a soft landing of a valve driven by the pneumatic actuator in the seat of said valve in connection with the closure of said valve.
The object of the invention is achieved by the initially defined method, which is characterized in that, before the actuator piston reaches the first position, said communication between the low pressure side and the actuator chamber is interrupted. Thereby, during the continued motion of the actuator piston towards the first position, there will be an increase of the pressure in the actuator chamber. The increase of the pressure will lead to a braking of the motion of the actuator piston, and, accordingly, a braking of the motion of an engine valve associated to said actuator piston.
According to a preferred embodiment of the invention, the communication between the low pressure side and the actuator chamber is interrupted when a continued reduction of the volume of said actuator chamber up to the point when the actuator piston reaches the first position is of such a magnitude that the increase of pressure that is generated in the actuator chamber upon the continued motion of the piston is sufficient to substantially reduce the speed of the actuator piston before the actuator piston reaches the first position.
Preferably, the communication between the low pressure side and the actuator chamber is interrupted when a continued reduction of the volume of the actuator chamber up to the point when the actuator piston reaches the first position is of such a magnitude that the increase of pressure that is generated in the actuator chamber upon the continued motion of the piston is sufficient to reduce the speed of the actuator piston to zero before the actuator piston reaches the first position.
In order to enable the fastest possible displacement of the actuator piston from the second position to the first position, and a corresponding displacement of an engine valve associated to said actuator piston from its open to its closed position, it is preferred that the braking be initiated as late as possible. Thereby, preferably, the communication between the low pressure side and the actuator chamber is interrupted after half the travelling distance of the actuator piston between the second and the first positions, preferably after a third of said travelling distance, and even more preferably, after a quarter of said travelling distance.
It is fully possible that the increase of the pressure in the actuator chamber during the braking will be of such magnitude that it will exceed the pressure that exists on the high pressure side. In order to provide for a recycling of energy, the invention therefore includes that, when the communication between the low pressure side and the actuator chamber has been interrupted, a communication between the high pressure side and the actuator chamber be established if the pressure in the actuator chamber exceeds the pressure on the high pressure side. It is also conceivable that the communication between the high pressure side and the actuator chamber be established even though the pressure in the actuator chamber is lower than the one on the high pressure side. Thereby, a more rapid increase of the pressure in the actuator chamber is accomplished, and the braking may be initiated at a later stage.
In order to guarantee that the actuator piston will reach its first position, the communication between the low pressure side and the actuator chamber should, according to the invention, be re-established when the motion of the actuator piston stops or is near to stop before the actuator piston reaches the first position.
It is preferred that the communication between the low pressure side and the actuator chamber is re-established generally at the moment when the motion of the actuator piston towards the first position stops. Thereby, a return bounce of the actuator piston in a direction towards the second position before having reached the first position is avoided. A softest possible braking is desirable, and will be achieved by the suggested method. Preferably, the braking, i.e. the choice of the timing of the interruption of the communication between the low pressure side and the actuator chamber, should be set at such a late stage that the motion of the actuator piston will cease as close to the first position as possible, or at least in the very neighbourhood of said first position.
If, during the braking, there has been established a communication between the high pressure side and the actuator chamber, this communication is interrupted in connection to, preferably simultaneously with, the re-establishment of the communication between the low pressure side and the actuator chamber.
The object of the invention is also achieved by means of the initially defined pneumatic actuator, which is characterized in that it comprises means arranged so as to interrupt said communication between the low pressure side and the actuator chamber before the actuator piston reaches the first position.
Furthermore, the pneumatic actuator preferably comprises means provided so as to interrupt the communication between the low pressure side and the actuator chamber when the actuator piston has reached a predetermined position while travelling from the second position towards the first position, and means provided so as to reestablish the communication between the low pressure side and the actuator chamber upon predetermined conditions. Said predetermined condition may be a position corresponding to a predetermined period of time for the motion of the actuator piston from the second position to the first position.
Preferably, the pneumatic actuator also comprises means provided to establish a communication between the high pressure side and the actuator chamber after the interruption of the communication between the low pressure side and the actuator chamber, if the pressure in the actuator chamber exceeds the pressure on the high pressure side. Such a means may comprise a non-return valve, provided so as to open in a direction towards the high pressure side and to close in a direction towards the actuator chamber. Such a non-return valve is then, suitably, provided in a branch of, or a channel parallel to the channel that extends between the high pressure side and the actuator chamber.
Preferably, said means comprise one or more sensors for sensing the motion and/or the position of the actuator chamber in the actuator cylinder, and/or noise or vibrations from the engine valve generated during the landing of the latter in its seat, and means arranged to control the establishment and interruption respectively of the communication between the high pressure side and the actuator chamber and between the low pressure side and the actuator chamber upon basis on signals from said sensors, wherein those latter means preferably comprise at least one electrically, preferably electromagnetically, operated valve member.
The invention also relates to a combustion engine comprising at least one cylinder and a piston performing a reciprocating motion therein, and a combustion chamber delimited by said cylinder and said piston, and at least one inlet for the introduction of combustion air to the combustion chamber, and at least one outlet for the discharge of exhaust gases from the combustion chamber, wherein at least one of said inlet and outlet is provided with at least one freely operable, pressure fluid-operated valve, characterized in that it comprises a pneumatic actuator according to the invention for the operation of said at least one valve.
Further features and advantages of the present invention will be disclosed in the following, detailed description and by the annexed patent claims.
Hereinafter, the invention will, by way of example, be described with reference to the annexed drawing, on which:
In
The combustion engine comprises a pneumatic actuator that forms a valve actuator 6 for the operation of the valves 4, 5. The valve actuator 6 is connected to, or comprises, a pressure fluid circuit 7 and comprises an actuator cylinder 8, 9 associated to a respective valve 4, 5, and an actuator piston 10, 11 provided in each actuator cylinder 8, 9. The circuit 7 may be open or closed. The high pressure on the high pressure side may be generated by a compressor. The actuator cylinder 8, 9 and the actuator piston 10, 11 associated thereto will, together with a cylinder head belonging to the actuator cylinder 8, 9, delimit an actuator chamber 12, 13. At the opposite side of the actuator piston 10, 11, in relation to the actuator chamber 12, 13, there is provided a spring means 14 (see
As is most evident in
Provided that the engine valve 4, 5 is in its closed position and is to be opened, such a motion will be initiated by the pilot valve 17 being displaced from the position shown in
Meanwhile, the second pilot valve 18 opens for the communication between the actuator chamber 12, 13 and the low pressure side L.
Subsequently, the energy stored in the spring 14 will contribute to stopping and, subsequently, displacing the actuator piston 10, 11 in a direction towards its first position. In order to prevent the engine valve 4, 5 driven by the valve actuator 6 from hitting its seat with a speed that is too high, and that might hurt the valve 4, 5 or the seat thereof, or result in a rebounce of the valve 4, 5, the motion of the actuation piston 10, 11 towards its first position, and the motion of the engine valve 4, 5 towards its closed position should be braked according to the invention. Here, this is achieved as the second pilot valve 18 is controlled so as to interrupt the communication between the low pressure side L and the actuator chamber 12, 13. Thereby, there will be a pressure increase in the actuator chamber 12, 13 during the continued motion of the actuator piston 10, 11 in a direction towards the first position. It is preferred that the braking is initiated early enough to result in a generation of a pressure in the actuator chamber 12, 13 of such a magnitude that, if no further measure is taken, the motion of the actuation piston 10, 11 would totally stop before the actuator piston reaches the first position. However, in reality, the actuator piston should not be allowed to stop before it reaches the first position, as will be further explained later.
Moreover, it is preferred to initiate the braking as late as possible, such that the motion of the actuator piston is not stopped until the actuator piston 10, 11 is very close to the first position.
When, during the motion of the actuator piston 10, 11 towards its closed position, the speed thereof can be assumed to getting close to zero, the communication between the low pressure side L and the actuator chamber 12, 13 is reopened by a displacement of the second pilot valve 18 to its open position. Thereby, the pressure in the actuator chamber 12, 13 will decrease rapidly, and the energy remaining in the spring 14 will make the actuator piston continue its motion towards the first position. Provided that this step is performed sufficiently late during the returning motion of the actuator piston 10, 11 towards the first position, a soft landing of the engine valve 4, 5 in its seat will be achieved. Thereby, the described sequence of steps can be repeated. The steps that are taken during the motion of the actuator piston 10, 11 from its second position to its first position are also shown in
A specific case that might occur is when the pressure in the actuator chamber 12, 13, during the braking of the actuator piston 10, 11, increases to such an extent that it will exceed the pressure existing at the high pressure side H. The valve actuator 6 may be provided with means thereby being arranged to open for a communication between the high pressure side H and the actuator chamber 12, 13. Such a means may comprise a non-return valve, provided in a channel which is a branch of or which is a parallel to the first channel 15 and which connects the high pressure side H to the actuator chamber 12, 13. This results in a certain degree of recycling of energy. In connection to the closure of any non-return valve, the communication between low pressure side L and the actuator chamber 12, 13 should be reestablished in order to provide for a soft landing of the engine valve 4, 5 in its seat. This sequence is represented in
When the speed of the actuator piston 10, 11 has decreased to a predetermined value, or when a predetermined period of time has lapsed, for example from the moment at which the second pilot valve 18 was displaced to its braking position, said pilot valve is once again brought to the position in which it permits a communication between the low pressure side L and the actuator chamber 12, 13. Thereby, the actuator piston 10, 11, under action from the spring 14, will be displaced the last remaining distance to the first position, which is the one shown in
The second slave valve 22 is provided in a space in which it is in direct communication with the high pressure side H on one side thereof, an in which it is in communication with either the low pressure side L or the high pressure side H on its other side, depending on the position of the pilot valve 20 associated thereto. When the second pilot valve 20 opens for a communication between the low pressure L and said second side of the slave valve 22 associated thereto, the latter will permit a communication between the high pressure side H and the actuator chamber 12, 13. In the opposite case, no communication between the high pressure side H and the actuator chamber 12, 13 is permitted, if not the pressure in the actuator chamber 12, 13 raises to such a degree that it exceeds the pressure on the high pressure side H to a certain degree. Through a suitable adaptation of the size of the surface of the slave valve which is turned towards the actuator chamber in relation to the size of said first side, it is, accordingly, possible to accomplish the function of a non-return valve of the slave valve in question. The design of the second slave valve 22 is adapted to the design of the first slave valve 21, such that the non-return valve function only exists at the second slave valve, that is the one that opens first.
It is also possible to replace all pilot and slave valves with directly acting valves, if these directly acting valves have sufficient performance in order to be used in this context.
The pilot valves, slave valves and directly acting valves that has been disclosed above will form means for the establishment and interruption of the communication between the high pressure side H and the actuator chamber 12, 13, and the low pressure side L and the actuator chamber 12, 13. Moreover, said means comprises a control unit 25, preferably a computer program carrier comprising a computer program adapted for the control of the opening and closure of said pilot valves in accordance with such a sequence and upon such preconditions that will lead to the implementation of the method according to the present invention. The control of the pilot valves may be implemented by means of so called mapping, wherein the opening and closure of said valves is based on lapsed time, for example from the nearest preceding step. The alternative is a sensing of the position of the actuator piston or pistons in real time and a control upon basis thereof.
Finally, it should be mentioned that the combustion engine in accordance with
It should be realized that the invention has only been described by way of example, and that alternative embodiments will be obvious for a person skilled in the art. Therefore, it should be realized that the scope of protection of the invention is only delimited by what is defined in the patent claims, with support of the description and the annexed drawings.
I particular, it should be mentioned that the valves that has now been described as pilot valves might as well be formed by slave valves, that, in their turn, are controlled by other pilot valves. Furthermore, the two pilot valves 17, 18 that have been described above may be replaced by one single pilot valve if permitted by the individual application. For example, the second pilot valve 18 in
Number | Date | Country | Kind |
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0600320-6 | Feb 2006 | SE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/SE2007/050074 | 2/6/2007 | WO | 00 | 12/12/2008 |