Claims
- 1. In a method of coating paper with a paper coating composition, the improvement which comprises applying a coating composition having a solids concentration of at least about 45% by weight, consisting essentially of an aqueous cationic dispersion of a particulate calcium carbonate pigment and a nonionic or cationic adhesive, wherein the, pigment has a particle size distribution such that no more than 1% by weight of the particles have an equivalent spherical diameter larger than 10 microns, at least 65% by weight of the particles have an equivalent spherical diameter smaller than 2 microns and not more than 10% by weight of the particles have an equivalent spherical diameter smaller than 0.25 micron, and wherein said pigment is dispersed with a combination of a cationic polyelectrolyte and an anionic polyelectrolyte, with the amount of cationic polyelectrolyte being in the range of about 0.01% to about 1.5% by weight, based on the weight of the dry pigment, and with the amount of anionic polyelectrolyte being in the range of about 0.01% to about 0.5% by weight, said solids concentration, as determined at a given viscosity value as measured with a Brookfield viscometer at a temperature of about 22.degree. C. and at a spindle speed of about 100 rpm, being at least about 3 percentage units higher than that of an other paper coating composition which is identical to said paper coating composition except that in said other paper coating composition, the pigment has a particle size distribution such that no more than 1% by weight of the particles have an equivalent spherical diameter larger than 10 microns, at least 65% by weight of the particles have an equivalent spherical diameter smaller than 2 microns and more than 10% by weight of the particles have an equivalent spherical diameter smaller than 0.25 micron.
- 2. The method of claim 1 wherein said solids concentration is at least about 4 percentage units higher than that of said other paper coating composition.
- 3. The method of claim 1 wherein the coating composition has a solids concentration of at least 60% by weight.
- 4. The method of claim 1 wherein the pigment has a specific surface area, as measured by the BET N.sub.2 method, of less than about 7.5 m.sup.2 g.sup.-1.
- 5. The method of claim 4 wherein the pigment has a specific surface area, as measured by the BET N.sub.2 method, of less than about 6.5 m.sup.2 g.sup.-1 and at least 2 m.sup.2 g.sup.-1.
- 6. The method of claim 1 wherein the cationic poly-electrolyte comprises a water-soluble substituted polyolefin containing quaternary ammonium groups and having a number average molecular weight in the range of about 1,500 to about 1,000,000.
- 7. The method of claim 6 wherein the substituted polyolefin has a number average molecular weight in the range of 50,000 to 500,000.
- 8. The method of claim 6 wherein the cationic poly-electrolyte is a poly�diallyl di(hydrogen or C.sub.1 -C.sub.4 alkyl)!ammonium salt.
- 9. The method of claim 8 wherein the cationic poly-electrolyte is poly(diallyl dimethyl) ammonium chloride.
- 10. The method of claim 6 wherein the polyolefin is the product obtained by copolymerizing epichlorohydrin and aliphatic amine, and such product has a number molecular weight in the range of about 50,000 to about 300,000 and is composed of units having the formula: ##STR2## wherein R and R' are each hydrogen or the same or different C.sub.1 -C.sub.4 alkyl group and X is selected from the group consisting of Cl.sup.31 , Br.sup.-, I.sup.-, HSO.sub.4.sup.-, CH.sub.3 SO.sub.4.sup.- and nitrite.
- 11. The method of claim 1 wherein the cationic poly-electrolyte comprises a water-soluble polyacidic organic base having a number average molecular weight of about 10,000 to about 1,000,000.
- 12. The method of claim 11 wherein the organic base is polyethyleneimine having a number average molecular weight of 50,000 to 1,000,000.
- 13. The method of claim 1 wherein the anionic poly-electrolyte is present in an amount in the range of about 0.1 to 0.2% by weight, based on the weight of dry pigment.
- 14. The method of claim 1 wherein the ratio of the weight of cationic polyelectrolyte to the weight of anionic poly-electrolyte is in the range of from about 2:1 to about 20:1.
- 15. The method of claim 14 wherein the ratio of the weight of cationic polyelectrolyte to the weight of anionic poly-electrolyte is in the range of from about 2:1 to 10:1.
- 16. The method of claim 1 wherein the anionic poly-electrolyte has a number average molecular weight of about 500 to about 100,000.
- 17. The method of claim 16 wherein the anionic poly-electrolyte is a water-soluble vinyl polymer, an alkali metal salt of such polymer, an ammonium salt of such polymer, an alkali metal salt of polysilicic acid or an ammonium salt of polysilicic acid.
- 18. The method of claim 17 wherein the anionic poly-electrolyte is a poly(acrylic acid), a poly(methacrylic acid), a substituted poly(acrylic acid), a substituted poly(methacrylic acid), or an alkali metal or ammonium salt of any of the foregoing acids.
- 19. The method of claim 18 wherein the anionic poly-electrolyte is an alkali metal or ammonium salt of a copolymer of an acrylic acid monomer and a monomer comprising a sulfonic acid derivative of acrylic acid, and the sulfonic acid derivative monomer is from 5 to 20% of the total number of monomer units contained in such copolymer.
- 20. The method of claim 1 wherein the amount of adhesive present in the coating composition is 7 to 25% by weight, based on the weight of pigment and the paper coated by such method is used for offset printing.
- 21. The method of claim 1 wherein the amount of adhesive present in the coating composition is 4 to 15% by weight, based on the weight of pigment and the paper coated by such method is used for gravure printing.
- 22. The method of claim 1 wherein the given viscosity value is about 600 mPa.s.
Priority Claims (1)
Number |
Date |
Country |
Kind |
9026362 |
Dec 1990 |
GBX |
|
CROSS-REFERENCE TO RELATED APPLICATIONS
This application is a continuation-in-part of application Ser. No. 08/540,932 filed Oct. 11, 1995, now abandoned, which is a file wrapper continuation of application Ser. No. 08/250,649 filed May 27, 1994, now abandoned, as a file wrapper continuation of application Ser. No. 07/984,565 filed Mar. 5, 1993, now abandoned.
US Referenced Citations (8)
Foreign Referenced Citations (8)
Number |
Date |
Country |
0278602 |
Aug 1988 |
EPX |
2468688 |
May 1981 |
FRX |
62-223396 |
Jan 1987 |
JPX |
1308143 |
Feb 1973 |
GBX |
1505641 |
Mar 1978 |
GBX |
2139606 |
Nov 1984 |
GBX |
2200104 |
Jul 1988 |
GBX |
WO 9210609 |
Jun 1992 |
WOX |
Continuations (2)
|
Number |
Date |
Country |
Parent |
250649 |
May 1994 |
|
Parent |
984565 |
Mar 1993 |
|
Continuation in Parts (1)
|
Number |
Date |
Country |
Parent |
540932 |
Oct 1995 |
|