The present application relates to tools adapted to apply torque to a work piece. More particularly, the present application relates to electronic torque wrenches that can be configured with extensions and adapters.
Electronic torque wrenches are commonly used in automotive and industrial applications to apply a predetermined amount of torque to a work piece, such as a threaded fastener. For example, a fastening system may require tightening components such as a nut and bolt to a desired amount of torque or within a desired torque range. Securing the fastening components at a desired torque setting allows for secure attachment of the components and structures related thereto without under-tightening or over-tightening the components. Under-tightening the components could result in unintended disengagement of the components. Over-tightening the components could make disengaging the components difficult or could damage the components or fasteners. To prevent under-tightening or over-tightening a torque measurement can be made while tightening the components, for example, a nut to a bolt, to meet a target torque setting or to apply a torque within a desired torque range.
In general, torque wrenches are calibrated at a specific effective length of a moment arm between the application point of a rotating force located at the torque wrench handle and an axis of rotation through the head of the torque wrench about which the rotating force is applied. Thus, if an extension or adapter is attached or used in conjunction with the torque wrench, the amount of torque applied using a torque wrench will be different from that indicated by a reading on the torque wrench. Currently, a user of the torque wrench can compensate for the length of the adapter or extension by performing a hand calculation and converting the indicated reading on the torque wrench to an actual applied torque value. However, the calculation can be time consuming and mistakes can be made when performing the calculation. If the calculation is incorrect, the final torque applied to the fastener will be incorrect and could cause damage to the fastener and associated components.
The present application discloses a tool, for example, a torque wrench, that allows a user to input a length, also referred to herein as an offset length, of an adapter or extension being used in conjunction with the tool. The tool can further be adapted to accept a code that identifies the extension or adapter, wherein the tool uses a look up table to automatically determine the appropriate length, so the user does not need to know the specific length of the extension or adapter. In an embodiment, the code can be imprinted on the extension or adapter or included with documentation of the extension or tool. It will be appreciated that other means of obtaining the code can be used as well without departing from the scope or spirit of the present application. The tool then uses the input length to calculate a correction factor. The correction factor is used to adjust the torque measurement of the tool so that the tool compensates for the extension or adapted and displays the actual torque value applied to the work piece without the need for re-calibration or the performance of external calculations.
In particular, the present application discloses a tool having a drive head adapted to apply a torque to a work piece, a handle extending from the drive head, and a torque sensor disposed in the tool that is adapted to measure an amount of the torque being applied from the drive head to the work piece. The tool also includes a user input interface, for example, disposed in the handle, that is adapted to receive a compensation factor of an adapter being used in conjunction with the tool. A processor is also disposed in the tool and is in operable communication with the user input interface and the torque sensor. The processor is adapted to adjust a measurement of the amount of torque to a corrected amount of torque being applied based on the amount of torque being applied and applying the compensation factor.
In an illustrative embodiment, a tool is disclosed having a receiving head, a handle extending from the receiving head, an interchangeable drive head disposed in the receiving head, and a torque sensor disposed in the tool that is adapted to measure an amount of the torque being applied to the interchangeable drive head. The tool also includes a user input interface, for example, disposed in the handle, that is adapted to receive a current head length of the interchangeable drive head. A processor is also disposed in the tool and is in operable communication with the user input interface and the torque sensor. In another embodiment, the user input interface is adapted to receive a code specific to the interchangeable drive head, wherein the processor can use a lookup table to determine the compensation factor of the specific interchangeable head that is being used. In an embodiment, the code can be imprinted on the interchangeable head or included with documentation of the interchangeable head. The tool then uses the input length to calculate a correction factor. The processor is adapted to adjust a measurement of the amount of torque to a corrected amount of torque being applied based on the amount of torque being applied to the drive head and applying the compensation factor based on the current head length.
In another embodiment, a method of adjusting a torque measurement of a tool is disclosed. The method includes displaying a menu on a display of the tool, receiving an offset of an adapter coupled to the tool via an interface of the tool, and applying a compensation factor to the amount of torque being applied based, at least in part, on the offset of the adapter. The compensation factor is used to adjust the torque measurement of the tool to a corrected torque measurement, and the corrected torque measurement is displayed on the display of the tool. This allows the tool to display the actual torque amount being applied to a work piece without the need for re-calibration or the performance of external calculations.
For the purpose of facilitating an understanding of the subject matter sought to be protected, there are illustrated in the accompanying drawings embodiments thereof, from an inspection of which, when considered in connection with the following description, the subject matter sought to be protected, its construction and operation, and many of its advantages should be readily understood and appreciated.
It should be understood that the comments included in the notes as well as the materials, dimensions and tolerances discussed therein are simply proposals such that one skilled in the art would be able to modify the proposals within the scope of the present application.
While this invention is susceptible of embodiments in many different forms, there is illustrated in the drawings, and herein described in detail, an embodiment of the invention with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the broad aspect of the invention to embodiments illustrated.
The present application discloses electronic torque tools that allow a user to adjust the torquing length, also referred to herein as an offset length, of an adapter or extension being used in conjunction with the tool. The tools may also include an input for a head length, when the head of the tool is interchangeable. The tools may also include an input for a code specific to the adapter or extension, or interchangeable head, wherein the tool can utilize a lookup table to automatically determine the offset length. In an embodiment, the code can be imprinted on the extension, adapter, or interchangeable head or included with documentation of the extension or tool. It will be appreciated that other means of obtaining the code can be used as well without departing from the scope or spirit of the present application. The tool then uses the input length to calculate a correction factor. The tools then use the offset length to calculate a correction factor. The correction factor is used to adjust the torque measurement of the tools so that the tools display the actual amount of torque being applied without the need for re-calibration or the performance of external calculations.
As illustrated in
The drive head 104 of the tool 100 can include a receiving area or drive lug that, directly or indirectly, applies torque to a work piece. For example, the drive head 104 can be coupled to a socket that is adapted to couple to a hex-bolt fastener to apply torque to the fastener in a well-known manner. The drive head 104 can also include a reversing lever (not shown) and a pivot joint 110. The reversing lever may be connected to a pawl (not shown) to selectively operate the tool 100 in a predetermined drive direction in a well-known manner. The pivot joint 110 may allow the handle 102 to pivot relative to the head 104 to make usability easier for certain fasteners located in hard to reach areas, for example.
The tool 100 further includes a controller 112 operatively associated with the tool, for example, being disposed in or fixedly attached to the handle 102. The controller 112 may include a display 114 for displaying information related to a torque application, to be described more fully hereinafter. The controller 112 also includes a user input interface 116 for inputting instructions and modifying settings of the tool or interacting with menus presented on the display 114.
The user input interface 116 allows the user to input information, data, and/or commands into the tool 100. By way of example, the user input interface 116 can include a keyboard, mouse, touch screen, audio recorder, audio transmitter, member pad, or other device that allows for the entry of information from a user. As illustrated in
In an illustrative embodiment, the display 114 can display various information for the user to view and interpret, for example, text or graphics, or information entered into the user input interface 114. By way of example, the display 114 can include a liquid crystal display (LCD), organic light emitting diode (OLED) display, plasma screen, or other kind of black and white or color display that allows the user to view and interpret information.
The controller 112 may also include circuitry of known construction to sense and record an amount of torque applied by the tool 100 to a work piece during a particular torque application. The controller 112 has volatile or re-writeable memory for storing recorded torque amounts for later retrieval and/or transmission to other devices.
The processor 120 facilitates communication between the various components of the tool 100 and controls operation of the electrical components of the tool 100. The processor 120 can be a special purpose or general type of processor or multiple processors, for example, a microprocessor, a single-core or a multi-core processor. In an illustrative embodiment, the processor 120 is configured to calculate a correction factor based on an offset length and adjust a torque measurement of the tool 100 so that the tool 100 presents an actual torque value on the display 114 or provides other feedback to the user when the desired amount of torque is reached, for example, through visual, audible or tactile well-known means.
In an illustrative embodiment, the memory 122 can store data or computer programs for use in the tool 100. For example, the memory 122 can store calibration factors, torque target values, offset lengths, and other such data. The memory 122 can also store an operating system for the controller 112 or other software or data that may be necessary for the tool 100 to function. Without limitation, the memory 122 can include non-transitory computer-readable recording medium, such as a hard drive, DVD, CD, flash drive, volatile or non-volatile memory, RAM, or other type of data storage.
The power source 124 may be, for example, a battery for powering operations of the controller 112 and the tool 100 in general. The power source 124 can be a source of electrical or mechanical power that can power the controller 112. In an illustrative embodiment, the power source 124 is a battery. However, the power source 124 can be other components that provide power, including a battery, fuel cell, engine, solar power system, wind power system, hydroelectric power system, a power cord for attachment to an electrical socket, or other means of providing power.
The torque sensor 126 measures a magnitude of torque applied by the tool 100. The torque sensor 126 may be a known mechanism capable of measuring torque. For example, the torque sensor 126 may be a strain gauge or load cell attached to a torsion rod.
The interface 128 can be a device capable of transmitting data from the tool 100 or capable of receiving data within the tool 100 from an external data source. By way of example, the interface 128 can be a hard wire connection, such as an insulated copper wire or optical fiber, or a radio transmission antenna, cellular antenna, infrared, acoustic, radio frequency (RF), or other type of wired or wireless interface capable of communicating with an external device.
Referring back to
τ=d*F Equation 1
However, when an adapter or extension is coupled to the drive head 104, the distance (d) to the work piece is changed, by either decreasing or increasing. This change in distance is referred to herein as an offset or offset length. When using an adapter or extension, an adjustment to the calibrated torque measurement of the tool 100 is needed to obtain a correct torque reading because when the tool 100 was calibrated, the distance (d) was set to the length (L) and a calibration factor was calculated based on the length (L) and stored in the tool 100.
To compensate for the offset length X1 or X2, illustrated in exemplar
The process 600 begins and proceeds to step 602, in which a menu is displayed on the display 114 of the tool 100. The menu being displayed may be, for example, the menu 706 illustrated in
As illustrated in
Referring back to
In an illustrative embodiment, for example, the processor 120 of the tool 100, adjusts the torque measurement of the tool 100 by calculating a correction factor (Cf), based on the length (L) that was used to calibrate the tool 100, e.g., the distance from the point of application of force to a center of the drive head, and the offset length, e.g., the distance from a center of the drive head to a work piece.
C
f=(L+offset length)/(L) Equation 2
Upon calculation of the correction factor (Cf), for example, the processor 120 of the tool 100, adjusts the torque measurement (τ) to correspond to a corrected actual torque value (τcor) using the following equation:
τcor=τ*Cf Equation 3
Referring to
However, instead of having a fixed drive head, for example as illustrated in the tool 100 of
As illustrated in
When the length of the drive head 804 is changed or the drive head 804 is replaced with a second drive head 804 having a different length, the distance (d) (referred to in Equation 1) to the work piece changes, by either decreasing or increasing. This change in distance causes the calibrated torque measurement of the tool 800 to be incorrect, which needs to be corrected. For example,
To compensate for the differing lengths, the tool 800 allows a user to input the current head length and an offset length into the tool 800, and the tool 800 adjusts the calibration of the tool 800 to cause the actual amount of torque to be measured and displayed by the tool 800.
In an illustrative embodiment, the tool 800, for example, the processor of the tool 800, adjusts the torque measurement of the tool 800 by calculating a correction factor (Cf), based on the length (L2) that was used to calibrate the tool 800, the calibration head length (H1), the new head length (H2), and the offset length (X3).
C
f=(L2+H2+offset length)/(L2+H1) Equation 4
Upon calculation of the correction factor (Cf), the processor of the tool 800 adjusts the torque measurement (τ) to correspond to a corrected actual torque value (τcor) using Equation 3 above.
With reference to
The process 1000 begins and proceeds to step 1002, in which a menu is displayed on the display of the tool 800. The menu being displayed may be, for example, the menu 1106 illustrated in
As illustrated in
Referring back to
In response to the head length and optionally the offset length, or sum of the head length and the offset length being input, the tool 800, for example, the processor of the tool 800, adjusts the torque measurement of the tool 800 to correspond to the actual value of torque, for example using the Equations described above, when the tool 800 is used, illustrated as step 1012. The user may then use the tool 800 with the correct head length and the extension or adapter, for example by rotating the tool to tighten or loosen a work piece, illustrated as 1014. With the tool 800 reading the actual torque value, the tool 800 can indicate when a desired or set torque value is reached, illustrated as step 1016.
In an illustrative embodiment, the tools 100 and 800 may be configured as a fixed head tool or an interchangeable head tool to allow for the tools to function properly and display and operate the correct menus.
When the tool is a fixed head tool, the fixed head option is selected and the tool is configured as a fixed head tool, illustrated as step 1206. The tool then receives a calibration length, for example, the length (L) illustrated in
When the tool is an interchangeable head tool, the interchangeable head option is selected and the tool is configured as a interchangeable head tool, illustrated as step 1216. The tool then receives a calibration head length, for example, the length (H1) illustrated in
Upon receiving the calibration head length and optionally the calibration length, the tool stores the calibration lengths, for example in the memory of the tool, illustrated as 1222. The tool may then be calibrated based on the calibration head length and the calibration length, illustrated as step 1224.
As discussed above, the tools are electronic torque wrenches. However, the tools can be other mechanisms for imparting torque onto a work piece without departing from the spirit and scope of the present application. For example, and without limitation, the tools can be a ratchet wrench, open wrench, monkey wrench, torque screwdrivers, adjustable click-type torque instruments, torque reading instruments, torque drivers, open head torque wrenches, ratchets, or other tool capable of imparting torque to a work piece.
The matter set forth in the foregoing description and accompanying drawings is offered by way of illustration only and not as a limitation. While particular embodiments have been illustrated and described, it should be apparent to those skilled in the art that changes and modifications may be made without departing from the broader aspects of applicants' contribution. The actual scope of the protection sought is intended to be defined in the following claims when viewed in their proper perspective based on the prior art.