This application claims priority from Japanese Patent Application No. 2003-149256, which is incorporated herein by reference.
1. Field of the Invention
The present invention relates to a method of controlling a drying apparatus for a printing press, in which a matter to be dried (hereinafter referred to a drying matter) of a print is dried by irradiating light from a light source to the print, a drying apparatus and a printing press.
2. Related Art
A conventional drying apparatus hitherto known such as in Japanese Patent No. 2958955 (JP-A-1990-39940) is equipped with a light source (e.g., a UV (ultraviolet ray) lamp), from which light is irradiated on a print so as to dry a drying matter (e.g., printing ink and vanish) on the print. The drying apparatus of this type is disposed on a print conveying passage so as to subsequently dry drying matters of oncoming prints.
In the drying apparatus equipped with a light source that irradiates light on a print, the amount of light is generally easy to be decreased as the time for which the drying apparatus is used or the time for which light is irradiated elapses. This poses a problem that drying capability for drying matters of prints is deteriorated in response to the decrease of the amount of light.
In order to address the problem that the amount of light is decreased as the time for which the light source is lit is elapsed, a well-experienced operator manually adjusts the light-source control voltage that controls the light source based on his experience so as to allow the light source to irradiate a proper amount of light, thereby maintaining the drying capability of the drying apparatus for better result in drying operation.
However, an operator with less experience is hard to properly maintain the drying capability of the drying apparatus even by the manual adjustment to the amount of light of the light source, causing insufficient drying of prints. An insufficiently dried matter of each print might be smeared to the next print stacked thereon (set-off), or cause a print to be adhered to the next print, so that it is likely to cause a print to be discarded or broke unfit for use (hereinafter simply referred to-broke).
In consideration of the above problems, it is an object of the present invention to provide a method of controlling a drying apparatus that dries drying matters of prints by irradiating light of a light source on prints, which allows the drying apparatus to have a constant capability to dry the drying matters even in a case where the amount of light of the light source is decreased due to the elapse of the lighting time of the light source, thereby maintaining a good drying quality of prints, preventing set-off of drying matters and adhesion of a print to the next print and hence limiting production of broke. It is another object of the present invention to provide a drying apparatus and a printing press that can carry out this method.
The present inventors repeatedly engaged in intensive study and found the following matters.
Before the drying operation of a drying apparatus equipped with a light source used in a printing press, a correlation between information relating to the time for which the light source is lit (for example of this information: the time for which the light source is lit) and information relating to the amount of light of the light source (an example of this information: the light-source control voltage that controls the amount of light of the light source) is preset, and during the light source is lit, information relating to the elapsed time for which the light source is lit (an example of this information: the elapsed time for which the light is lit) is detected. Accordingly, it is possible to control light of the light source to a constant amount, regardless of the elapsed time for which the light source is lit, based on information relating to a reference amount of light, which information is obtained from the preset correlation between the information relating to the time for which the light source is lit and the information relating to the amount of light with reference to the information relating to the elapsed time at the time of detection. Throughout the description, by a constant amount is meant a substantially constant amount which might have fluctuation within a permissible tolerance.
Decrease in the amount of light source appears in value of the electric current passing through the light source. In consideration of this fact, before the drying operation of a drying apparatus, a correlation between information relating to the value of the electric current passing through the light source (an example of this information: the value of the electric current passing through the light source) and information relating to the amount of light of the light source (an example of this information: the light-source control voltage that controls the amount of light of the light source), and during the light source is lit, information relating to the value of the electric current passing through the light source (an example of this information: the value of the electric current passing through the light source) is detected. Accordingly, it is possible to control light irradiated from the light source to a constant amount, regardless of the elapsed time for which the light source is lit, based on information relating to a reference amount of light, which information is obtained from the preset correlation between the information relating to the value of the electric current and the information relating to the amount of light with reference to the information relating to the value of the electric current passing through the light source at the time of the detection.
The present invention has been conceived on the basis of the above findings. In order to achieve the above object, there are provided a method of controlling a drying apparatus for a printing press, a drying apparatus and a printing press.
According to a first aspect of the present invention, there is provided a method of controlling a drying apparatus for a printing press, in which the drying apparatus is equipped with a light source to dry a drying matter of a print by irradiating light of the light source on the print, the method including presetting a correlation between information relating to the time for which the light source is lit and information relating to the amount of light of the light source; detecting information relating to the elapsed time for which the light source is lit during the light source is lit; and controlling light of the light source to a constant amount, regardless of the elapsed time for which the light source is lit, based on information relating to a reference amount of light, which information is obtained from the preset correlation between the information relating to the time for which the light source is lit and the information relating, to the amount of light with reference to the information relating to the elapsed time at the time of the detection.
According to a second aspect of the present invention, there is provided a method of controlling a drying apparatus for a printing press, in which the drying, apparatus is equipped with a light source to dry a drying matter of a print by irradiating light of the light source to the print, the method including presetting a correlation between information relating to the value of the electric current passing through the light source and information relating to the amount of light of the light source; detecting information relating, to the value of the electric current passing through the light source during the light source is lit; and controlling light of the light source to a constant amount, regardless of the elapsed time for which the light source is lit, based on information relating to a reference amount of light, which information is obtained from the preset correlation between the information relating to the value of the electric current and the information relating to the amount of light with reference to the information relating to the value of the electric current passing through the light, source at the time of the detection.
According to a third aspect of present invention, there is provided a drying apparatus for a printing press equipped with a light source to dry a drying matter of a print by irradiating light of the light source on the print, the drying apparatus including a setting means for presetting a correlation between information relating to the time for which the light source is lit and information relating to the amount of light of the light source; a detection device for detecting information relating to the elapsed time for which the light source is lit during the light source is lit; and a light-source control part for controlling light of the light source to a constant amount, regardless of the elapsed time for which the light source is lit, based on information relating to a reference amount of light, which information is obtained from the preset correlation between the information relating to the time for which the light source is lit and the information relating to the amount of light with reference to the information relating to the elapsed time at the time of the detection.
According to a fourth aspect of the present invention, there is provided a drying apparatus for a printing press equipped with a light source to dry a drying matter of a print by irradiating light of the light source on the print, the drying apparatus including a setting means for presetting a correlation between information relating to the value of the electric current passing through the light source and information relating to the amount of light of the light source; a detection device for detecting information relating to the value of the electric current passing through the light source during the light source is lit; and a light-source control part for controlling light of the light source to a constant amount, regardless of the elapsed time for which the light source is lit, based on information relating to a reference amount of light, which information is obtained from the preset correlation between the information relating to the value of the electric current and the information relating to the-amount of light, with reference to the information relating to the value of the electric current passing through the light source at the time of the detection.
According to a fifth aspect of the present invention, there is provided a printing press that includes the drying apparatus of the third aspect of the present invention, in which a correlation between information relating to the time for which the light source is lit and information relating to the amount of light of the light source is preset in the setting means; information relating to the elapsed time for which the light source is lit is detected by the detection device during the light source is lit; and light of the light source is controlled to a constant amount by the light-source control part, regardless of the elapsed time for which the light source is lit, based on information relating to a reference amount of light, which information is obtained from the preset correlation between the information relating to the time for which the light source is lit and the information relating to the amount of light, with reference to the information relating to the elapsed time at the time of the detection.
According to a sixth aspect of the present invention, there is provided a printing press that includes the drying apparatus of the fourth aspect of the present invention, in which a correlation between information relating to the value of the electric current passing through the light source and information relating to the amount of light of the light source is preset in the setting means; information relating to the value of the electric current passing through the light source is detected by the detection device during the light source is lit; and light of the light source is controlled to a constant amount by the light-source control part, regardless of the elapsed time for which the light source is lit, based on information relating to a reference amount of light, which information is obtained from the preset correlation between the information relating to the value of the electric current and the information relating to the amount of light, with reference to the information relating to the value of the electric current passing through the light source at the time of the detection.
According to the above controlling method, the drying apparatus and the printing press, in which light of the light source is controlled to a constant amount, regardless of the elapsed time for which the light source is lit, based on information relating to a reference amount of light, which information is obtained from the preset correlation between the information relating to the time for which the light source is lit and the information relating to the amount of light with reference to the information relating to the elapsed time at the time of the detection, it is possible to allow the drying apparatus to maintain a substantially constant drying capability even in a case where the light intensity characteristics of the light source is decreased as the time for which the light source is lit is elapsed, and thus maintain an optimum drying condition of the prints. As a result, set-off of drying matters to the next print or adhesion of a print to the next print can be prevented, thereby limiting the possibility to produce broke. The same desirable effects can be produced by the method, drying apparatus and printing press, in which light of the light source is controlled to a constant amount, regardless of the elapsed time for which the light source is lit, based on information relating to a reference amount of light, which information is obtained from the preset correlation between the information relating to the value of the electric current and the information relating to the amount of light with reference to the information relating to the value of the electric current at the time of the detection.
In the method and the drying apparatus of the first and third aspect of the present invention, as the information relating to the time for which the light source is lit, the time for which the light source is lit can be cited as a typical example, while various information can be employed as long as it is related to the time for which the light source is lit. For example, the number of prints, the operation time of the printing press or the like may be employed. Also, as the information relating to the amount of light of the light source, the amount of light of the light source can be cited as a typical example.
In a case where the time for which the light source is lit is designated as the information relating to the time for which the light source is lit while the amount of light of the light source is designated as the information relating to the amount of light of the light source, a correlation between the time for which the light source is lit and the amount of light of the light source may be designated as the preset correlation between the information relating to the time for which the light source is lit and the information relating to the amount of light of the light source, so that the time for which the light source is accumulated and detected as the elapsed time for which the light source is ht during the light source is lit. Accordingly, a light-source control voltage that controls the light source to emit a constant amount of light regardless of the elapsed time for which the light is lit is calculated based on a reference amount of light obtained from the preset correlation between the time for which the light source is lit and the amount of light of the light source with reference to the elapsed time at the time of the detection. The thus calculated light-source control voltage can control the light source to emit a constant amount of light regardless of the elapsed time for which the light source is lit. In this case, the correlation between the time for which the light source is lit and the amount of light of the light source may be set by using a light-amount compensation table for storage of the aforesaid correlation, or a calculation formula to calculate an approximate correlation to the aforesaid correlation.
According to the above case, the correlation preset in the drying apparatus between the information relating to the time for which the light source is lit and the information relating to the amount of light of the light source is the correlation between the time for which the light source is lit and the amount of light of the light source. As the detection device for detecting information relating to the elapsed time for which the light source is lit, a device that accumulates the time for which the light source is lit and detects an accumulated time as the elapsed time is employed. Accordingly, the light-source control part may calculate a light-source control voltage, which controls light of the light source to a constant amount regardless of the elapsed time for which the light source is lit, based on a reference amount of light obtained from the correlation between the time for which the light source is lit and the amount of light of the light source preset in the setting means, with reference to the elapsed time, for which the light source is lit, detected by the detecting device, and control light of the light source to a constant amount regardless of the elapsed time, for which the light source is lit, by using the thus calculated light-source control voltage. Also, the setting means may contain a light-amount compensation table for storage of the correlation between the time for which the light source is lit and the amount of light of the light source, or a calculation formula to calculate an approximate correlation to the aforesaid correlation.
In the control method and the drying apparatus using the information relating to the value of the electric current passing through the light source, the value of the electric current passing through the light source can be cited as a typical example of this information. The impedance of the light source may be used as the information. Also, the amount of light of the light source can be cited as a typical example of the information relating to the amount of light of the light Source.
In a case where the value of the electric current passing through the light source is designated as the information relating to the value of the electric current passing through the fight source while the amount of light of the light source is designated as the information relating to the amount of light of the light source, a correlation between the value of the electric current passing through the light source and the amount of light of the light source may be designated as the preset correlation between the information relating to the value of the electric current passing through the light source and the information relating to the amount of light of the light source, so that the value of the electric current passing through the light source is detected during the light source is lit. Accordingly, a light-source control voltage that controls the light source to emit a constant amount of light regardless of the value of the electric current passing through the light source is calculated based on a reference amount of light obtained from the preset correlation between the value of the electric current passing through the light source and the amount of light of the light source. The thus calculated light-source control voltage can control the light source to emit a constant amount of light regardless of the elapsed time for which the light source is lit. In this case, the correlation between the value of the electric current passing through the light source and the amount of light of the light source may be set by using a light-amount compensation table for storage of the aforesaid correlation, or a calculation formula to calculate an approximate correlation to the aforesaid correlation.
According to the above case, the correlation preset in the drying apparatus between the information relating to the value of the electric current passing through the light source and the information relating to the amount of light of the light source is the correlation between the value of the electric current passing through the light source and the amount of light of the light source. As the detection device for detecting information relating to the value of the electric current passing through the light source, a device that detects the value of the electric current passing through the light source is employed. Accordingly, the light-source control part may calculate a light-source control voltage, which controls light emitted from the light source to a constant amount regardless of the value of the electric current passing through the light source, based on a reference amount of light obtained from the correlation between the value of the electric current passing through the light source and the amount of light of the light source preset in the setting means, with reference to the value of the electric current passing through the light source detected by the detecting device, and control light of the light source to a constant amount regardless of the elapsed time, for which the light source is lit, by using the thus calculated light-source control voltage. Also, the setting means may contain a light-amount compensation table for storage of the correlation between the value of the electric current passing through the light source and the amount of light of the light source, or a calculation formula to calculate an approximate correlation to the aforesaid correlation.
In either case, as the light source, an UV (ultraviolet) lamp can be cited as a typical example, although it is not necessarily limited to this. Alternatively, an IR (infrared) lamp can be used.
The above, and other objects, features and advantages of the present invention will become apparent from the detailed description thereof in conjunction with the accompanying drawings wherein.
Various embodiments of the present invention will be herein described with reference to the drawings attached hereto.
The printing press A of
More specifically, the printing press A is operated so that when the single-side printing operation is performed, sheets P are fed from the sheet feeding section 10 to the first and second printing sections 20X, 20Y, thereby allowing the sheets P fed to have one side printed by plural printing units of the first and second printing sections 20X, 20Y (eight printing units 20a-20b in this embodiment) and then to be discharged through the sheet discharging section 40, and when the both-side printing operation is performed, sheets P are fed from the sheet feeding section 10 to the first printing section 20X, thereby allowing the sheets P to have one side printed by plural printing units (four printing units 20a-20d in this embodiment) of the first printing section 20X located upstream of the turnover device 30 along the sheet transfer direction X, and be turned upside down by the turnover device 30, then have another side printed by plural printing units (four printing units 20e-20h in this embodiment) of the second printing section 20Y located downstream of the turnover device 30 along the sheet transfer direction X, and then be discharged through the sheet discharging section 40.
The sheet feeding section 10 includes a sheet storage part 11 and a sheet feeding part 12. The sheet storage part 11 is designed to be capable of storing plural sheets P. The sheet feeding part 12 is designed to be capable of pulling sheets P stored in the sheet storage part 11 one by one and transfer the same towards the first printing section 20X. Thus, the sheets P are fed to the first printing section 20X.
The printing press A includes a surface treatment unit 20i in addition to the first and second printing sections 20X, 20Y. As described above, the first printing section 20X includes the printing units 20a-20d, while the second printing section 20Y includes the printing units 20e-20h.
In the printing units 20a-20h of the first and second printing sections 20X, 20Y, plate cylinders 21a-21h, rubber cylinders 22a-22h and impression cylinders 23a-23h are arranged in combination in the respective units to constitute an essential structure of each printing unit. The surface treatment unit 20i includes an anilox roller 26, a varnish cylinder 27 and an impression cylinder 23i.
A reference code 24a represents a transfer cylinder in the printing unit 20a, while reference codes 24b-24d represent transfer cylinders in the printing units 20b-20d, and reference codes 24f-24h represent transfer cylinders in the printing units 20f-20b. A transfer cylinder 24g of the printing unit 20g is omitted in FIG. 1.
Regarding the turnover device 30, reference codes 31, 32, and 33 respectively represent a transfer cylinder, a turnover and transfer cylinder, and a turnover cylinder.
In the respective printing units 20a-20h, printing plates (not shown) are mounted on the plate cylinders 21a-21h. Ink and water are supplied onto these plates and then ink thereon is transferred onto the rubber cylinders 22a-22h as the rotation of the printing plates. Ink transferred on the rubber cylinders 22a-22h are then transferred on sheets P, which are held between the rubber cylinders 22a-22b and the impression cylinders 23a-23h. Whereby, sheets P fed from the sheet feeding section 10 can be printed corresponding to the printing plates mounted thereon.
At the surface treatment unit 201, varnish for surface treatment is supplied to the anilox roller 26 and then transferred therefrom onto the varnish cylinder 27. Varnish transferred on the varnish cylinder 27 is then transferred onto sheets P upcoming as being held between the varnish cylinder 27 and the impression cylinder 23i. Whereby, the surface treatment can be applied on the sheets P coming from the printing unit 20h.
The sheet discharging section 40 includes a transfer member 41 and a storage member 42. At this sheet discharging section 40, sheets P transferred by the impression cylinder 23i of the surface treatment unit 20i each are held at its leading end by a holding part (not shown) of the transfer member 41, and are transferred along a substantially lower side of the transfer member 41 into the storage member 42, as illustrated in FIG. 1. Sheets P thus transferred by the transfer member 41 are accommodated in the storage member 42.
The first drying apparatus 50 in a case where it is provided in the printing press A includes an interdeck dryer member 51 located above the turnover device 30, dryer members 52, 53 located along an inner side of the transfer member 41 and a first UV lamp control circuit 54 (see also FIG. 2A). The second drying apparatus 50′ in a case where it is provided in the printing press A has the same arrangement, except that instead of the first UV lamp control circuit 54 of the first drying apparatus, a second UV lamp control circuit 54′ (see
The interdeck dryer member 51 is herein a UV dryer provided as a light source with a UV (ultraviolet ray) lamp 51 a that can irradiate UV rays from above the transfer cylinder 32 of the turnover device 30. Printing ink on sheets P (substrates) printed at the first printing section 20X is dried by irradiating UV rays from the UV lamp 51a.
The dryer member 52 is a UV dryer provided as a light source with a UV (ultraviolet ray) lamp 52a that can irradiate UV rays from inside of the transfer member 41. The dryer member 53 is an IR (infrared ray) dryer provided as a light source with an IR lamp 53a that can irradiate IR rays from inside of the transfer member 41. These UV dryer 52 and IR dryer 53 are arranged so as to irradiate UV rays from the UV lamp 52a and IR rays from the IR lamp 53a to sheets P (substrates) that are printed at the first and second printing sections 20X, 20Y and coated with varnish, thereby drying printing ink and varnish of the sheets P.
The UV lamps 51a, 52a of the UV dryer members 51, 52 are herein connected to the first UV lamp control circuit 54 as illustrated in
The printing press A of
The main control part CONT is connected to various units of the printing press A, while these units are omitted in
As illustrated in
As illustrated in
Accordingly, as illustrated in
The light-amount compensation table 54b of
The elapsed time detector 54c for detecting the elapsed time for which an UV lamp is lit is to accumulate the time for which the UV lamp 51a, 52a is lit (a lighting time) and detect the accumulated time as an elapsed time, and includes a timer means for measuring the lighting time of the UV lamp 51a, 52a, a storing means for storing the lighting time, and a calculation means for accumulating the lighting time of the UV lamp measured by the timer means to the lighting time stored in the storing means and again storing the thus accumulated lighting time in the storing means. The life of the UV lamp 51a, 52a may be preset so as to allow indication of the timing of the replacement of the lamp when the elapsed time detector 54c detects that the life of the UV lamp 51a, 52a has been expired.
The light-source control part 54a of
In an example as illustrated in
In the above example, the setting means is the light-amount compensation table 54b for storing the correlation between the time for which the UV lamp 51a, 52a is lit and the amount of light. Alternatively, this setting means may be a calculation means provided with a calculation formula that can calculate an approximate correlation to the aforesaid correlation. In this case, the approximate correlation may be calculated by this calculation formula, using a least square approximation method based on data in a graph as illustrated in FIG. 4.
As illustrated in
As described above, the light source control voltage illustrated in solid line in
Accordingly, as illustrated in
The light-amount compensation table 54b′ of
The UV-lamp electric current detector 54c′ as illustrated in
The light-source control part 54a′ of
In an example of
The first drying apparatus 50 as illustrated in
According to the above described first and second drying apparatuses 50, 50′, and the printing press A, the first drying apparatus 50 is so designed as to control fight of the UV lamp 51a, 52a to a constant amount regardless of the elapsed time for which the UV lamp 51a, 52a is lit, based on a light-source control voltage Vx obtained from the correlation between the lighting time: TO-T15 and the amount of light: L0-L15 preset in the light-amount compensation table 54b, with reference to an elapsed time Tx for which the UV lamp is lit detected at the elapsed time detector 54c. The second drying, apparatus 50′ is so designed as to control light of the UV lamp 51a, 52a to a constant amount regardless of the elapsed time for which the UV lamp 51a, 52a is, lit, based on a light-source control voltage Vx obtained from the correlation between the value of the electric current: I0-I15 and the amount of light: L0-L15 preset in the light-amount compensation table 54b′, with reference to an electric current value Ix detected at the UV-lamp electric current detector 54c′. Accordingly, it is possible to allow each drying apparatus 50, 50′ to maintain a substantially constant drying capability even in a case where the light intensity characteristics of the UV lamp 51a, 52a is decreased as the time for which the UV lamp 51a, 52a is lit is elapsed, and thus maintain an optimum drying condition of prints. As a result, set-off of drying matters to the next print or adhesion of a print to the next print can be prevented, thereby limiting the possibility to produce broke.
The description of the above embodiments was made by taking for example a case where an object to be controlled is an UV lamp. It is a matter of course that an IR lamp can be an object to be controlled in the same manner as the UV lamp.
This specification is by no means intended to restrict the present invention to the preferred embodiments set forth therein. Various modifications to the method of controlling a drying apparatus for a printing press, drying apparatus and printing press, as described herein, may be made by those skilled in the art without departing from the spirit and scope of the present invention, as defined in the appended claims.
Number | Date | Country | Kind |
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2003-149256 | May 2003 | JP | national |
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4698767 | Wensel et al. | Oct 1987 | A |
5937761 | Buschmann et al. | Aug 1999 | A |
6877247 | DeMoore | Apr 2005 | B1 |
20030206225 | Ihme | Nov 2003 | A1 |
Number | Date | Country |
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02-039940 | Aug 1990 | JP |
Number | Date | Country | |
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20040237824 A1 | Dec 2004 | US |