This application claims benefit of priority to Korean Patent Application No. 10-2020-0103206 filed on Aug. 18, 2020 in the Korean Intellectual Property Office, the content of which is incorporated herein by reference in its entirety.
The present disclosure relates to a method of controlling an ice-detaching temperature of an icemaker, and, more particularly, to a method of controlling an ice-detaching temperature of an icemaker by controlling an ice-detaching time period and an operation of an ice-making water pump, depending on a temperature.
A batch type icemaker is an icemaker that may alternately repeat an ice-making operation of making ice on a cold plate and an ice-detaching operation of separating the formed ice from the cold plate. In this regard, ice-making capacity of the icemaker may be determined by a daily ice production volume. In particular, ice-making capacity of the batch type icemaker may be mainly determined by how short a required ice-making time period and an ice-detaching time period are kept.
In the ice-making operation, water required for ice-making may be supplied to a water tank by a water supply valve, and capacity of the water tank may match an amount of ice to be made once. When water is filled in the water tank, an ice-making water pump may operate to supply the water to a cold plate, and a refrigeration cycle may proceed at the same time. At this time, the cold plate may become cold by the refrigeration cycle and the water flowing on the cold plate may turn into ice. That is, the lower a water supply temperature, the shorter a time period for the water to reach a freezing temperature and the shorter a required ice-making time period.
On the other hand, in the ice-detaching operation, a high-temperature and high-pressure refrigerant discharged from a compressor by a hot gas valve may enter the cold plate to simultaneously increase a temperature of the cold plate, a portion of ice touching a surface of the cold plate may start to melt, and the partially melted ice on the cold plate may be separated from the cold plate and moved into an ice reservoir. That is, contrary to the ice-making operation, an ice-detaching time period of the ice-detaching operation may become shorter as the water supply temperature increases.
Efficiency of an ice-making operation may increase as a required ice-making time period decreases, and efficiency of an ice-detaching operation may increase as an ice-detaching time period decreases. In harsh environments, such as when an ambient temperature around the icemaker is too low, when the water supply temperature is too low, or the like, a temperature during the ice-detaching operation may not be sufficiently high. At this time, if the ice-detaching operation is performed in the same manner as before, the ice on the cold plate may not be completely separated from the cold plate, in an ice-making operation of the next cycle, ice may further be made on or around the previously made ice on the cold plate, not separated from the cold plate in the previous cycle, the cold plate may be entirely frozen, and the ice overall may thus not be completely separated from the cold plate during the ice-detaching operation.
As a result, functions of the icemaker may be lost to cause a failure of the icemaker. If an ambient temperature around the icemaker or a water supply temperature of water to be supplied is too low, there may be a problem in that the ice overall may not be completely separated from the cold plate during the ice-detaching operation. That is, there may be a need to perform a modified ice-detaching operation in response to a change in an environmental condition to completely separate the ice overall from the cold plate during the ice-detaching operation.
In the meantime, if the ice-detaching temperature is too high in the ice-detaching operation, a problem may occur in an ice-making operation of the next cycle. Therefore, there may be a need to manage the ice-detaching temperature not to be too high.
An aspect of the present disclosure provides a method of controlling an ice-detaching temperature of an icemaker, capable of changing an operation of an ice-making water pump and an ice-detaching time period at the same time without affecting an ice-making operation of the next cycle, to completely separate ice from a cold plate during an ice-detaching operation under conventional temperature conditions as well as even under harsh environments.
According to an aspect of the present disclosure, a method of controlling an ice-detaching temperature of an icemaker, includes a first step of performing an ice-making operation in an ice-making unit, and counting a required ice-making time period from a starting point in time of the ice-making operation to an end point in time of the ice-making operation; a second step of acquiring the counted required ice-making time period, and acquiring an ambient temperature from an external temperature sensor; a third step of determining a variable ice-detaching time period, depending on the acquired ambient temperature and the acquired required ice-making time period; and a fourth step of using the determined ice-detaching time period to perform an ice-detaching operation.
According to an aspect of the present disclosure, in the method, the third step may include determining whether the acquired ambient temperature and the acquired required ice-making time period are within a set ambient temperature range and a set required ice-making time period range to acquire a determination result, and determining a variable ice-detaching time period, depending on the acquired determination result.
In particular, in the method, the third step may include determining to elongate the ice-detaching time period, when the acquired ambient temperature is lower than a first temperature; and determining to shorten the ice-detaching time period, when the acquired ambient temperature is equal to or higher than the first temperature.
Alternatively, in the method, the third step may include determining to elongate the ice-detaching time period, when the acquired required ice-making time period is outside of the set required ice-making time period range; and determining to shorten the ice-detaching time period, when the acquired required ice-making time period is within the set required ice-making time period range.
According to another aspect of the present disclosure, in the method, the fourth step may include counting the determined ice-detaching time period from a sensation point in time, when it is sensed if a refrigerant temperature sensed by an evaporator sensor installed in an outlet pipe of an evaporator reaches a set refrigerant temperature; performing an operation of an ice-making water pump to prevent an increase in evaporator temperature, when the refrigerant temperature reaches a second temperature during the ice-detaching time period; and turning off the operation of the ice-making water pump, when the refrigerant temperature reaches a third temperature during the ice-detaching time period.
According to an aspect of the present disclosure, the method may further include additionally determining whether the required ice-making time period is outside of a set required ice-making time period range in the ice-making operation of a previous cycle, when the acquired required ice-making time period is outside of the set required ice-making time period range in the third step, and the ice-detaching operation is completed, wherein an error sign is displayed and driving of the icemaker may be stopped, when it is detected that the required ice-making time period has continuously exceeded the set required ice-making time period range at least two times. When required ice-making time periods are continuously outside of a set required ice-making time period, ice on a cold plate may not be completely separated from the cold plate. Therefore, when an ice-making operation and an ice-detaching operation are continuously performed, the cold plate overall may be frozen to cause a failure of the icemaker.
In particular, according to an aspect of the present disclosure, in the method, the starting point in time of the ice-making operation may be calculated from a point in time at which the ice-detaching time period has elapsed, and the end point in time of the ice-making operation may be sensed, when a water level in a water supply tank reaches a set water level or lower, wherein the first step may continuously perform the counting of the required ice-making time period and the ice-making operation, when the water level in the water supply tank does not reach the set water level or lower.
Further, in the method, the fourth step may further include performing the operation of ice-making water pump in the last section of the ice-detaching time period; and supplying water used for ice-making in the ice-detaching operation, after the ice-making operation is completed.
According to another aspect of the present disclosure, in the method, the third step may further include acquiring a water supply temperature of water supplied to a water supply tank, to determine an ice-detaching time period according to the water supply temperature, wherein it is determined to elongate the ice-detaching time period, when the acquired water supply temperature is lower than a target temperature, and it is determined to shorten the ice-detaching time period, when the water supply temperature is equal to or higher than the target temperature. Since the ice-detaching time period may be determined in consideration of not only the ambient temperature and the required ice-making time period, but also the water supply temperature, efficiency of the icemaker may further increase.
The above and other aspects, features, and advantages of the present disclosure will be more clearly understood from the following detailed description, taken in conjunction with the accompanying drawings, in which:
Hereinafter, embodiments will be described in detail, examples of which are illustrated in the drawings. The examples described in the embodiments below have been described only in forms of essential configurations or steps for explanation, and do not represent all examples consistent with the present disclosure, and include examples in which other configurations or steps are added. On the contrary, these examples are only examples of methods consistent with some aspects of the present disclosure as detailed in the claims.
Hereinafter, for example, the expressions “in ˜ing . . . ,”, “when . . . ,” or “in (a) case (of) . . . ” may be interpreted as “if (or in a case in which) . . . ”, “in response to confirmation of . . . ” or “in response to determination of . . . ”
Hereinafter, the expression of “counting an ice-detaching time period” or “counting an ice-detaching time period is counted” may refer that, for example, when an ice-detaching time period is 10 seconds, point in times, e.g., 10 seconds, 9 seconds, . . . 1 second of the ice-detaching time period are continuously and gradually counted before reaching zero (0) second. The expression of “an ice-detaching time period has elapsed” may refer that, for example, when an ice-detaching time period is 10 seconds, no ice-detaching time period remains, after reaching zero (0) second to end the counting of the ice-detaching time period.
As illustrated in
In this regard, “the ice-detaching time period” may be a sum of a time period for heating a refrigerant to reach a preset temperature at the end point in time of the ice-making operation and a time period for waiting for a preset time period after reaching the preset temperature, and, hereinafter, “the variable ice-detaching time period” may be defined as a time period for waiting for a determined time period after reaching the preset temperature. Therefore, an ice-detaching operation may be performed for a longer time period, as compared to a determined ice-detaching time period,
Specifically, in S110, the starting point in time of the ice-making operation may be calculated from a point in time at which the ice-detaching time period has elapsed, and the end point in time of the ice-making operation may be sensed when a water level in a water supply tank reaches a set water level or lower. In particular, it may be determined that the ice-making operation is completed, when a level sensor installed in the water supply tank senses if a water level in the water supply tank has reached a set water level or lower. In this case, when the water level in the water supply tank does not reach the set water level or lower, it may be determined that the ice-making operation has not ended, and the counting of the required ice-making time period and the ice-making operation may thus be continued.
As described above, the end of the ice-making operation may refer that the end time period of the ice-making operation has been reached, sensed if a water level in the water supply tank reaches the set water level or lower by the level sensor installed in the water supply tank. When the ice-making operation is completed (S202), the counting of the required ice-making time period may end, and the next step may be performed. When the end time period of the ice-making operation has not been reached, the counting of the required ice-making time period and the ice-making operation may be continued.
As illustrated in
Next, according to an embodiment of the present disclosure, the third step (S130) may include determining whether the acquired ambient temperature and the acquired required ice-making time period are within a set ambient temperature range and a set required ice-making time period range to acquire a determination result, and determining a variable ice-detaching time period, depending on the acquired determination result.
Specifically, the third step (S130) may include determining to elongate the ice-detaching time period, when the acquired ambient temperature is lower than a first temperature; and determining to shorten the ice-detaching time period, when the acquired ambient temperature is equal to or higher than the first temperature. Alternatively, the third step (S130) may include determining to elongate the ice-detaching time period, when the acquired required ice-making time period is outside of the set required ice-making time period range; and determining to shorten the ice-detaching time period, when the acquired required ice-making time period is within the set required ice-making time period range. The set required ice-making time period may refer to an optimal required ice-making time period range for performing an ice-making operation.
For example, the ice-detaching time period may be changed to give a sufficient time period to reach an ice-detaching temperature at which ice is separated from the cold plate. In this case, the ice-detaching time period may be determined only by the ambient temperature. Alternatively, the ice-detaching time period may be determined only by the required ice-making time period. Alternatively, the ice-detaching time period may be determined in consideration of the ambient temperature and the required ice-making time period.
For example, as illustrated in
As illustrated in
In addition, when the ambient temperature is lower than the first temperature, and the required ice-making time period is less than t1 (YES), a long ice-detaching time period T2 may be applied. When the required ice-making time period is equal to or greater than t1 (NO), and the required ice-making time period exceeds t2 (YES), a long ice-detaching time period T2 may also be applied. In this case, the first temperature may be 18° C., and T2 may be 480 seconds. When the ambient temperature is too low, a time period for the water supply temperature to reach zero (0) degrees may be short, and as a result, the required ice-making time period may be also shortened. Therefore, when the required ice-making time period is less than the set t1, there may be a need to have a long time period enough to increase a temperature for performing the ice-detaching operation.
When the ambient temperature is too low, ice generated on the cold plate may not be separated from the cold plate. In this case, when further ice is made on or around the previously made ice, not separated from the cold plate, a water level in the water tank may not be reduced in a normal speed, and the required ice-making time period may become longer than a normal range. Therefore, even when the required ice-making time period exceeds the set t2, there may be a need to have a long ice-detaching time period enough to separate the ice from the cold plate and smoothly perform ice-making and ice-detaching operations.
Therefore, when the required ice-making time period is less than t1 or exceeds t2, a long ice-detaching time period T2 (for example, 480 seconds) may be applied (S207a) and when the required ice-making time period is within t1 to t2, and the ambient temperature is lower than the first temperature, a short ice-detaching time period T1 (for example, 120 seconds) may be applied (S207b). In this case, since the set optimal required ice-making time period range may be t1 to t2, and may satisfy t1≤t2. When t1=t2, the variable ice-detaching time period may be determined by determining whether the required ice-making time period is an optimal set required ice-making time period value, not by whether the required ice-making time period is within an optimal set required ice-making time period range. For example, t1 may be 21 minutes.
As illustrated in
According to an embodiment of the present disclosure, additionally determining whether the required ice-making time period is outside of the set required ice-making time period range (t1 to t2) in the ice-making operation of the previous cycle, when the acquired required ice-making time period is outside of the set required ice-making time period range in the third step (S130), and the ice-detaching operation is completed (S209) may be further included, wherein an error sign may be displayed and driving of the icemaker may be stopped, when it is detected that the required ice-making time period has continuously exceeded the set required ice-making time period range at least two times (S210).
As illustrated in
In addition, according to another embodiment of the present disclosure, the third step (S130) may further include acquiring a water supply temperature of water supplied to a water supply tank, to determine an ice-detaching time period according to the water supply temperature wherein it may be determined to elongate the ice-detaching time period, when the acquired water supply temperature is lower than a target temperature, and it may be determined to shorten the ice-detaching time period, when the water supply temperature is equal to or higher than the target temperature.
The ice-detaching time period may be determined in consideration of not only the ambient temperature and the required ice-making time period, but also the water supply temperature, to further increase efficiency of the icemaker.
According to an embodiment of the present disclosure, the fourth step (S140) may further include counting the determined ice-detaching time period from a sensation point in time, when it is sensed if a refrigerant temperature sensed by an evaporator sensor 405 installed in an outlet pipe of an evaporator 401 reaches a set refrigerant temperature; performing an operation of an ice-making water pump 403 to prevent an increase in evaporator temperature, when the refrigerant temperature reaches a second temperature during the ice-detaching time period; and turning off the operation of the ice-making water pump 403, when the refrigerant temperature reaches a third temperature during the ice-detaching time period.
In addition, the fourth step (S140) may further include performing the operation of the ice-making water pump 403 in the last section of the required ice-making time period, and may further include supplying water used for ice-making in the ice-detaching operation, after the ice-making operation is completed.
As illustrated in
Then, an ice-detaching operation may start. A determined ice-detaching time period may not proceed immediately. When a temperature of an evaporator sensor 406 installed in an outlet pipe of the evaporator 401 reaches a set temperature, the determined ice-detaching time period may proceed. As illustrated in
In this case, after the ice-making operation is completed, a step of supplying water used for ice-making in the ice-making operation may be further included. Since a temperature of water is higher than a temperature of ice, water to be used in the ice-making operation may be supplied, in advance, to induce an increase in a temperature of the cold plate. In addition, the ice-making water pump 403 may operate in the last section of the ice-detaching time period. Before starting the ice-making operation, since a temperature of water is lower than a temperature of a refrigerant, the ice-making water pump 403 may be driven to lower the temperature of the cold plate.
As illustrated in
Therefore, as illustrated in
For the ice-detaching operation, the operation of the ice-making water pump 403 may be controlled, depending on the second temperature or the third temperature, to increase a temperature of the cold plate during the ice-detaching time period, prevent an excessively increase in the temperature of the cold plate to maintain durability of the icemaker, and smoothly perform an ice-making operation of the next cycle.
According to the present disclosure described above, while performing an ice-detaching operation of an icemaker, a variable required ice-detaching time period may be determined by an ambient temperature and a required ice-making time period counted in the ice-making operation, water to be used in the ice-making operation may be supplied in advance, and a water pump used for ice-making may be driven to control an ice-detaching temperature. The ice-making operation may decrease a temperature of a cold plate, and the ice-detaching operation may increase the decreased temperature of the cold plate. Therefore, balance in function of the icemaker for increasing efficiency of the icemaker may be maintained, to maximize the efficiency of the icemaker, prevent a failure of the icemaker, and increase durability of the icemaker.
According to an embodiment of the present disclosure, an icemaker may be configured to detect whether an acquired ambient temperature and an acquired required ice-making time period are within set ranges thereof to determine a variable ice-detaching time period depending on a determination result, and perform an ice-detaching operation using the determined ice-detaching time period to completely separate ice overall from a cold plate during the ice-detaching operation even under changes in surrounding environmental conditions, to prevent a failure of an icemaker.
In addition, an ice-making water pump may be controlled not to affect the next ice-making operation due to too high refrigerant temperature during an ice-detaching operation, to maintain an optimum ice-making temperature and maintain durability of an icemaker for a relatively long time period.
While example embodiments have been illustrated and described above, it will be apparent to those skilled in the art that modifications and variations could be made without departing from the scope of the present disclosure as defined by the appended claims.
Number | Date | Country | Kind |
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10-2020-0103206 | Aug 2020 | KR | national |
Number | Name | Date | Kind |
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20060266056 | Chang et al. | Nov 2006 | A1 |
20130174587 | Lee | Jul 2013 | A1 |
20180164016 | Oh | Jun 2018 | A1 |
20190178551 | Cheon | Jun 2019 | A1 |
Number | Date | Country |
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20150115988 | Oct 2015 | CN |
05-10641 | Jan 1993 | JP |
2016033442 | Mar 2016 | JP |
2017110844 | Jun 2017 | JP |
2020118321 | Aug 2020 | JP |
101281587 | Jul 2013 | KR |
101483028 | Jan 2015 | KR |
1020150115988 | Oct 2015 | KR |
1020180066451 | Jun 2018 | KR |
Entry |
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JP2017110844A Translation (Year: 2017). |
KR20150115988A Translation (Year: 2015). |
JP2020118321A Translation (Year: 2020). |
JP2016033442A Translation (Year: 2016). |
KR 101483028 B1 Translation (Year: 2015). |
KR 101281587 B1 Translation (Year: 2013). |
Korean Office Action dated Oct. 27, 2021 issued in counterpart application No. 10-2020-0103206, 4 pages. |
Number | Date | Country | |
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20220057128 A1 | Feb 2022 | US |