1. Field of the Invention
The present invention relates to the sphere of automatic control systems for vehicle engines. In particular, the invention relates to a method for controlling the closing phase of a clutch in an automated automobile transmission system.
2. Description of the Prior Art
Automated transmission systems, or automated manual transmission (AMT) systems, are an intermediate solution between conventional manual transmissions and automatic transmissions. Unlike the latter, characterized by complex mechanical components such as torque converters and epicyclic trains, automated transmissions use devices (clutch, gearbox) having conventional mechanics controlled not by the driver but by one or more on-board control unit(s).
Any automated transmission control system, on-board one or more ECUs (Electronic Control Units), has to generate set points for:
Thus, in an automated transmission, it is the ECUs dedicated to transmission control that allow responding to the driver's requests (standing start and gear shift), through the aforementioned actuators, in collaboration with the engine control ECU that determines the torque produced by the engine.
Standing start is the maneuver setting a stationary vehicle in motion by transmitting an increasingly large fraction of the engine torque to the primary transmission shaft, therefore to the wheels, through progressive closing of the clutch. The clutch (progressively, then fully) couples the engine flywheel to the primary shaft, thus transmitting the torque produced in the engine (minus the friction of the engine crankshaft assembly) to the primary shaft. In this scheme, the clutch can therefore be:
In the case of a conventional manual transmission, the driver achieves progressive closing of the clutch by adjusting simultaneously the pressure exerted on the clutch pedal and the pressure exerted on the accelerator pedal. His or her experience as a driver will determine the successful outcome of the maneuver or its failure (engine stalling, over-revving, strong oscillations). In the case of an automated transmission, the clutch pedal is absent and it is the transmission control system that adjusts the action of the clutch and coordinates it with the engine torque production so as to ensure smooth progress of the standing start maneuver.
Progressive closing of the clutch and its coordination with the engine torque production thus is the key phase of the automated transmission control. To understand the operation of the powertrain in this phase, the torque transmitted by the clutch (engine torque fraction) has to be considered as a negative torque on the crankshaft side (thus decreasing the net torque provided by the engine) and as a positive torque on the transmission side downstream from the clutch, minus the transient and static losses due to elasticities, friction and the efficiency of each mechanical element. It is this torque that, geared down by the gear ratio, is transmitted to the wheels. The state of the powertrain is then defined by variables measured upstream and downstream from the clutch: typically, the engine speed upstream, always available on a vehicle, plus (at least) a speed measurement downstream from the clutch: primary shaft speed, secondary shaft speed or wheel speed. These variables are not systematically measured on a standard vehicle, but they have to be measured for a vehicle equipped with an automated transmission.
In order to fulfill the main two functions of an automated transmission system, standing start and gear shift, the control systems of standard vehicles generally calculate the set point of the clutch actuator from pre-filled charts (mapping) as a function of the torque required by the driver (accelerator pedal position), the engine speed, the primary shaft speed (or other speed on the transmission side) and other parameters such as the gear ratio (in the case of gear shifting).
Regarding the engine control, the engine speed must be ensured to remain compatible with the maneuver considered, despite the negative torque acting on the crankshaft (the engine control therefore has to increase the engine torque accordingly). From a systemic point of view, this type of control structure is but a particular case of the general structure of
This mapping control, typical of standard vehicles, does not allow readily translating the specifications to be met during clutch closing: compliance with the driver's requests, comfort, maintenance of powertrain smooth running. Besides, it requires a long calibration time to fill in the maps.
In order to do without methods based on mapping, there are known solutions based on control laws inspired by the Automatic principles. These laws are no longer based only on charts that have been previously filled in. These solutions are based on algorithms that calculate the input data to be sent to the powertrain system, engine torque and clutch torque, from measurements of the state of this system (typically engine speed and primary shaft speed), designed using the feedback principle.
For these feedback control laws to be usable within the context of the engine control of a vehicle, they must allow meeting a number of specifications: respect of constraints guaranteeing smooth running of the thermal engine, respect of constraints guaranteeing comfort upon clutch engagement (no oscillation), and respect of the driver's will.
Now, these techniques cannot explicitly manage these constraints, that is ensure that one or more variables of the system to be controlled (inputs, outputs or state), or their derivatives, do not exceed certain limits set as specifications.
Thus, the invention is an alternative method for real-time control of an automobile clutch in an automated transmission system, by means of a control law allowing overcoming the drawbacks of prior techniques. The method therefore translates the driver's request in terms of sliding velocity ωsl and of engine speed ωe, and it uses a CMPC control law to control this sliding velocity and this engine speed.
The invention is a method of controlling an automobile clutch in an automated transmission system, within a vehicle comprising an engine connected to a primary shaft via the clutch. The method comprises the following:
translating a driver's request on the accelerator pedal in terms of sliding velocity ωsl, defined by the difference between an engine speed ωe and a primary shaft speed ωc;
defining constraints on actuators of the engine and of the clutch so as to respect their operating limits;
defining driving quality constraints to guarantee comfort during a clutch engagement phase;
in order to respect the quality constraints, defining a reference trajectory for the sliding velocity by defining, for each control interval, a set value ωslref for the sliding velocity as a function of a clutch engagement time Nf*;
from the expression of the reference trajectory, defining an analytical expression allowing real-time calculation of a set of control trajectories for the sliding velocity, by a constrained model predictive control law (referred to as CMPC control);
selecting, from the set of the control trajectories, the trajectory that respects the constraints on the actuators by a dichotomic search technique; and
controlling the clutch with the selected control trajectory.
According to the invention, the constraints on the actuators can be defined by imposing minimum and maximum values on the engine torque and on the clutch torque, as well as minimum and maximum values on the derivatives of these torques.
The quality constraints can be defined by requiring a zero sliding velocity and derivative during the clutch engagement phase.
According to the invention, set value ωslref can be defined for each control interval k by the following relation:
with:
Np being an integer defining a prediction horizon; and
λ being a parameter to be calibrated.
Parameter λ is advantageously selected in such a way that engagement occurs with a quasi-zero sliding velocity derivative.
Finally, a second set value ωslref can be generated for the engine speed, defined by:
ωeref=max{ωe0,T−1(Ted(XPedal,ωe))}
where:
ωeo is a constant idle set value;
T is a maximum torque depending on speed ωe;
Ted is an engine torque required by the driver; and
XPedal is a position of the accelerator pedal.
Other features and advantages of the invention will be clear from reading the description hereafter of non limitative embodiment examples, with reference to the accompanying figures wherein:
Progressive closing of a clutch and its coordination with the production of a given engine torque is a key phase of automated transmission control. The following points have to be ensured during this phase:
maintenance of the powertrain (the system) smooth running: no stalling, no engine over-revving;
driver's comfort: oscillation minimization upon clutch closing;
respect for the driver's request: for example, shorter standing start if one presses the accelerator pedal down harder, standing start abandoned if one releases the pedal.
According to the invention, in order to take into account these specifications in a transparent manner (for the driver), an approach based on a control law that can optimize a criterion while managing constraints is used. The technique referred to as constrained model predictive control (CMPC) described, among others, in D. Q. Mayne, J. B. Rawlings, C. V. Rao, and P. O. Scokaert, “Constrained Model Predictive Control: Stability and Optimality,” Automatica, 36:789-814, 2000, is therefore used. The possibility of integrating constraints on the inputs, the outputs and the states of the system (for example minimum and maximum engine speed, clutch torque variation rate) makes this type of control particularly well suited for the technical problem of the invention.
However, the CMPC control technique, in its standard formulation, is not applicable to powertrains that have fast dynamics. In fact, to be efficient, a control system for the engine-transmission assembly must be able to calculate a new control at relatively short time intervals (some ten milliseconds maximum). The standard optimization formulation for the CMPC control does not allow carrying out this calculation in such a short time. It is not possible to use a conventional CMPC control law to perform an on-line (real-time) optimization.
According to the invention, a new approach is constructed to optimize calculation of the CMPC control within time limits compatible with the requirements of an automobile control system. It is thus possible, while integrating the specifications required for smooth running of a standing start as regards driving quality and consumption:
to calculate the control very rapidly in real time, with periods compatible with the calculating power of on-board series vehicle-mounted control units; and
translate the driver's will in a transparent manner.
This method of controlling in real time an automobile clutch in an automated transmission system comprises the following:
translating the driver's request in terms of sliding velocity ωsl, defined by the difference between engine speed ωe and primary shaft speed ωc;
defining constraints on engine and clutch actuators so as to respect their operating limits;
defining quality constraints to guarantee comfort during a clutch engagement phase;
defining a reference trajectory for the sliding velocity;
calculating a set of control trajectories by means of a CMPC control law; and
selecting, from all these control trajectories, the trajectory that respects the constraints on the actuators by means of a dichotomic search technique.
Thus, according to the invention, the specifications are met as follows:
maintenance of smooth powertrain running by applying constraints to measured variables, such as the engine speed engine speed above a minimum value, to prevent stalling and engine speed below a maximum value, to prevent over-revving;
respect for the driver's will by translating the driver's request in terms of sliding velocity ωsl, defined by the difference between engine speed ωe and primary shaft speed ωc;
driver's comfort upon clutch engagement, by applying constraints to sliding velocity ωsl (also referred to as sliding speed); and
determination of a control law for the clutch respecting these specifications in real time, using sliding velocity ωsl and engine speed ωe as parameters to be controlled.
Before describing in detail the stages of the method, it should be recalled that a CMPC control system comprises:
1—an internal model (control model) capable of simulating the behavior of the system to be controlled more rapidly than real time;
2—a reference trajectory that defines the desired behavior in a closed loop;
3—the receding horizon principle: only the first component of the optimum control trajectory is applied, while repeating all the calculations in the next sampling interval;
4—characterization of the control trajectory by a finite number of “moves” (or other parameters); and
5—constrained on-line optimization to determine the future control strategy.
1—Definition of a Model Simulating the Behavior of the Powertrain
It defines a control model capable of simulating the behavior of the system to be controlled more rapidly than real time. According to an example, a non-linear system in form of discrete-time state is used as the control model:
where XεRn, uεRm, yεRq are respectively the state of the system, the controls (system inputs) and the system outputs (controlled variables).
In the case of clutch control:
the system controls (Uk) or system inputs can be:
the engine torque set value; and
the clutch torque set value.
The system outputs (Yk) can be:
The system state Xk can be:
all the variables indicating the physical state of the powertrain (speeds or linear combinations of speeds). This state is determined by the complexity selected for the model (taking account of torsions, frictions, mechanical play).
CMPC predictive control (standard) calculates at each control period an optimum control sequence (according to the invention, what is calculated is a set of control sequences depending on a parameter that specifies a sliding velocity trajectory), solution to a constrained optimization problem:
where e is the error between the set value and the real measurement, N the prediction horizon, Q and R are weighting matrices respectively associated with the set value-measurement errors and with the controls.
A simple model disregarding certain transmission dynamics can be selected. In this case, uncertainty terms that can be reconstructed by estimation are preferably introduced. The simplest model has the form as follows:
J
e{dot over (ω)}e=TeSP−TeSP+δe(•)
[Jc+Jeq(ig,id){dot over (ω)}c=sign(ωsl)TcSP−δc(•)
where:
Je: is the inertia of the engine, the crankshaft and the clutch part on the engine side;
Jc: is the inertia of the primary shaft and of the rest of the clutch;
Jeq(ig,id): is the equivalent inertia of the transmission downstream from the clutch that depends on the engaged gear ratio ig and on the differential ratio id;
ωsl: is the sliding velocity between engine and primary shaft;
TeSP: is the engine torque set value that the engine control system translates into a net torque Te on the crankshaft; and
TcSP: is the clutch torque set value that the clutch control system translates into a torque Tc transmitted by the clutch.
Term δe(•) brings together all the uncertainties affecting the crankshaft dynamics: friction in the engine, errors in the engine parameters, errors in the clutch torque transmissibility curve, neglected dynamics, etc.
Term δc(•) brings together all the uncertainties affecting the transmission dynamics downstream from the clutch: errors in the clutch torque transmissibility curve, errors in the transmission parameters, neglected dynamics, etc.
Terms δe(•) and δc(•) are reconstructed by dynamic estimation, for example by Kalman type estimators.
More complex models can be used, but it is always better to integrate uncertainty terms to be reconstructed in parallel with the control, through the available measurements.
2—Definition of the Constraints
Two types of constraint are defined: the constraints on the engine and clutch actuators, denoted by CkU, and the driving quality constraints, denoted by CkG.
The constraints on the actuators, CkU, allow respecting the engine and clutch operating limits. For example, the clutch must not transmit more than x NM torque during standing start, or the engine should not be required to produce a larger amount of torque than it can at a given speed. These constraints on the actuators are typically limitations on the maximum and minimum values of the actuator torques and their derivatives:
Teε└Temin,Temin(ωe)┘
Tcε[Tcmin,Tcmin(ωe)]
{dot over (T)}eε[{dot over (T)}emin,{dot over (T)}emin(ωe)]
{dot over (T)}cε[{dot over (T)}emin,{dot over (T)}emin(ωe)]
The quality constraints CkG must first ensure that there are no oscillations upon engagement, which occurs at the time tf, a condition provided by the equality of the speeds and of the accelerations upon engagement, that is, at the time tf:
ωe(tf)=ωc(tf)
{dot over (ω)}e(tf)={dot over (ω)}c(tf)
This stability condition can be ensured by constraints on the sliding velocities between the engine and the primary shaft:
ωsl(tf)=0
{dot over (ω)}sl(tf)≅0
where ωsl is the sliding velocity between the engine and the primary shaft. Maintaining these constraints for a sufficient time also allows ensuring stability on the rest of the transmission (equality of speeds and accelerations between primary shaft and wheels).
3—Definition of the Reference Trajectory for the Sliding Velocity
In order to respect these constraints, a reference trajectory is defined for the sliding velocity, by defining for each control interval k a set value for this sliding velocity. These values are such that the quality constraints are respected during and at the end of the clutch engagement phase.
Set values are therefore defined for the sliding velocity while seeing to it that it is cancelled out after time tf. An exogenic data vector is first defined:
where {circumflex over (δ)} ({circumflex over (δ)}e, {circumflex over (δ)}c) are the outputs of the estimators, N*f is the duration of the clutch closing phase (on which the standing start duration depends) in number of sampling intervals (therefore N*f=tf/τs, where τs is the sampling period), Xpedal is the position of the accelerator pedal.
The criterion to be minimized can then be written in the equivalent parametric form:
N*f is a parameter to be optimized to respect the constraints on the actuators. This time is linked with a trajectory of sliding velocity ωsl as detailed hereafter.
Trajectories (set of values fixed for each control interval k) ωslref of the sliding velocity are associated with the position of the accelerator pedal. This association having a direct interactivity (transparent) with the driver's wishes (during standing start). The pressure on the accelerator pedal is translated into a clutch engagement time tf and this time is used to define a sliding velocity set value ωslref that allows providing the transmission stability condition:
X
Pedal
t
f
=f(XPedal)ωslref=h(t,tf)
Thus, according to the invention, the expression of the reference trajectory at the time k, along prediction horizon N, is as follows:
At the time i=N*f the sliding velocity will be zero, also respecting the first constraint on the transmission stability. Parameter λ is selected large enough for the engagement to take place with a sliding velocity derivative very close to zero. The second constraint on the sliding velocity is thus also respected. In practice, λ=2 is sufficient.
While the sliding velocity follows the aforementioned trajectory, the engine speed has to be servo-controlled by a set value ωeref that has to be as small as possible in order to limit the consumption, but has to guarantee at the same time that the engine can produce the torque required by the driver, from the pedal torque mapping (depending on the pedal torque and on the position of the accelerator pedal), and limited by the maximum torque available at a given engine speed. This reference trajectory can be expressed as follows:
ωeref=max{ωe0,T−1(Ted(XPedal,ωe))}
where:
ωe0 is a constant idle set value,
T is the maximum torque depending on speed ωe;
Ted is the torque required by the driver through the pedal torque map.
The above equation simply indicates that the engine speed has to be regulated at ωe0 in case of a low torque request, that is a torque that can be produced by the engine at speed ωe0. On the other hand, when the torque request is such that it can no longer be produced at engine speed ωe0, set value ωeref has to be increased to a level compatible with the request.
4—Calculation of the Optimum Control Trajectories by CMPC Control
A set of trajectories for the sliding velocity is calculated by means of a constrained model predictive control law referred to as CMPC control.
A quadratic optimization criterion J(•) depending on the state of the powertrain Xk, the controls Uk, the set values rk, the constraints on the actuators CkU and the driving quality constraints CkG is defined:
The purpose of the control system according to the invention is the control of sliding velocity ωsl and engine speed ωe, respectively, by set values ωslref and ωeref defined above. This objective can be formulated in quadratic form using the initial definition of the parametric criterion associated with the driving quality:
and N is the prediction horizon.
Predictions ωsl(k+•) and ωe(k+•) are based on the initial state ω(k), the sequence of the future controls U and the exogenic data vector v. This prediction dynamics is obtained from the control model
J
e{dot over (ω)}e=TeSP−TcSP+δe(•)
[Jc+Jeq(ig,id)]{dot over (ω)}c=sign(ωslec)TcSP−δc(•)
by introducing the sliding velocity and the engine speed as shown below:
{dot over (ω)}sl(N*f,XPedal)=Je−1(u1−u2+{circumflex over (δ)}e)−Jcw−1(ig,id)−1└sign(ωsl)u2−{circumflex over (δ)}c┘
{dot over (ω)}e=Je−1(u1−u2+{circumflex over (δ)}e)
where u1=TeSP and u2=TcSP.
By writing the prediction on a horizon Np in a compact manner, the result is:
A
p(Je,Jcw(ig,id))·U=Sp(ω(k+i),{circumflex over (δ)}(k+i),N*f,XPedal)
with HApTApεR2N
Matrices Ap and Sp can be increased so as to take into account other specifications for the system to be controlled. It is for example possible to include an equality constraint on the engine torque desired at the clutch closing time tf so as to have it equal to the pedal torque required by the driver: Te(tf)=Ted(tf).
For each selection of the length of prediction horizon N, the optimum control that minimizes the non-constrained quadratic criterion is:
{ÛN−H−1·W(N,{circumflex over (δ)},Xpedal,Ωslk,ωek)}Nε{N
5—Determination of the Optimum Control Trajectory Respecting All the Constraints
Among all the control trajectories obtained in the previous stage, the one respecting the constraints on the actuators is selected by means of a dichotomic search technique.
For various values of N, the optimum control is calculated starting from a nominal value Nf=tf(Xpedal)/τs (τs control sampling period) and using dichotomic search to find a sliding velocity trajectory that respects the control saturation constraints and the constraint of conservation of the sign of ωsl: sign(ωsl(k)·ωsl(k))≧0. This sign conservation constraint allows keeping an affine control prediction model and thus to obtain an analytical solution.
Dichotomic search is possible considering that the high values of N allow going slower, with a lower torque request. This parametrization allows ωsl to tend towards zero without a sign change.
In
Thus, by defining a set value for the sliding velocity, as a function of the clutch engagement time N*f, the prediction model is control-affine, since ωslref does not change its sign along a prediction (and, more generally, along any standing start). It is therefore possible to convert the initial criterion
to be solved under constraint to an equivalent criterion
J
v(k)(U, . . . )=UT·H(Je,Jcw(ig,id))·U+2└W({circumflex over (δ)},N*f,XPedal,ωk)┘·U
that is a function of parameter N*f.
Now, the solution is obtained analytically (therefore through a calculation that poses no real-time problem):
{ÛN−H−1·W(N,{circumflex over (δ)},Xpedal,ωslk,ωek)}Nε{N
Parameter N*f then just has to be varied to seek the solution with N*f minimal that brings controls Un into the constraint space (allowable solution with N*f minimal). If this search is performed by dichotomy, the cost in terms of calculation remains limited and therefore compatible with real time (the driving quality constraints are respected thanks to the “shape” of the sliding velocity trajectory).
The invention thus allows real-time control while using CMPC control.
Number | Date | Country | Kind |
---|---|---|---|
08/03822 | Jul 2008 | FR | national |