Not applicable.
Not applicable.
Asphalt paving is widely used to for roadbeds, parking lots, and other surfaces where a relatively smooth, durable surface is needed. Typically, the contour of a foundation surface, such as a roadbed, is prepared with a motor grader or other machine. A mat of hot asphalt concrete, commonly and hereinafter referred to as asphalt, is laid over the foundation surface with an asphalt paving machine that slowly moves over the area. After the mat of hot asphalt is deposited on the roadbed, a roller or other compression machine compresses the asphalt and produces a relatively smooth finish on the top surface of the asphalt layer. Not only does compressing the asphalt mat finish the top surface of the asphalt layer, it also compresses the roadbed and forces the irregularities of the roadbed into the asphalt. Additionally, compressing the asphalt presses together the mineral aggregate particles in the asphalt mixture to enhance the structural integrity of the final asphalt layer.
Typically it is desired that the asphalt paving operation produce a predefined upper surface elevation contour over the paved area. The foundation on which the asphalt is to be laid may be a layer of crushed rock or other material, or in some cases an appropriately graded earth roadbed. Such surfaces typically have irregularities, and commonly it is desired that these irregularities not be reflected in the final top surface of the asphalt layer. In the past it has been common to deposit an asphalt mat having a uniform pre-compression thickness. The thickness of the mat is chosen so that when the mat is subsequently compressed, the high spots of the mat are at or near the desired elevations. The low portions of the compressed mat are then filled in with additional asphalt material and the compression step repeated. It will be appreciated, however, that making multiple passes with an asphalt paving machine and a compacting roller over portions of the area to be paved is time consuming and expensive. It is seen that there is a need for a method of depositing asphalt or other compressible material in which only a single deposit step, and a reduced number of compression steps are needed to achieve the desired elevation level for the upper surface of the compressed asphalt or compressible material layer.
This need is met by a method of paving an area with asphalt to a desired elevation using an asphalt paving machine that deposits a mat of asphalt of a controlled thickness on a foundation surface, and then using a compacting machine to compact the asphalt to the desired elevation. The method includes the steps of determining the elevation of the foundation surface over the area, and determining the difference between the elevation of the foundation surface and the desired elevation over the area. A mat of asphalt is deposited over the area. The mat has a thickness that varies over the area, with the mat being thicker in the areas having a lower foundation elevation and thinner in the areas having a higher foundation elevation, such that the mat is sufficiently thick to allow for compression of the mat over the area to the desired elevation. The mat of asphalt is compressed during one or more compression operations such that the upper surface of the mat has the desired elevation over the area.
The step of determining the elevation of the foundation surface over the area may comprise the steps of scanning the contour of the foundation surface over the area, and storing the results of the scanning operation. The step of scanning the contour of the foundation surface over the area may include the step of using a laser scanning device to determine the elevation of the foundation at a plurality of points spaced over the area. The step of scanning the contour of the foundation surface over the area may include the step of using a GNSS survey device to determine the elevation of the foundation at a plurality of points spaced over the area. The step of scanning the contour of the foundation surface over the area may include the step of scanning the foundation from a scanner mounted on the asphalt paving machine to determine the elevation of the foundation at a plurality of points spaced over the area ahead of the asphalt paving machine while the asphalt paving machine is depositing an asphalt mat of varying thickness. The step of scanning the contour of the foundation surface over the area may include the step of scanning the foundation from a scanner mounted on a vehicle that travels ahead of the asphalt paving machine to determine the elevation of the foundation surface at a plurality of points spaced over the area.
The step of depositing a mat of asphalt over the area may comprise the step of depositing a mat which has a thickness that is substantially 1.25 times the difference between the desired elevation and the elevation of the foundation surface at each of a plurality of points spaced over the area. The step of depositing a mat of asphalt over the area may comprise the step of depositing a mat which has a thickness that is substantially a constant K times the difference between the desired elevation and the elevation of the foundation surface at each of a plurality of points spaced over the area. The method may further comprise the steps of determining the elevation of the upper surface of the mat after compression, and adjusting the value of K to compensate for determined offset from the desired elevation of the upper surface over the area. The step of determining the elevation of the upper surface of the mat after compression may include the step of measuring the elevation of the upper surface of the mat after compression with a laser scanner directed to the surface behind the compacting machine. The step of adjusting the value of K to compensate for determined offset from the desired elevation of the upper surface over the area may comprise the step of computing an adjusted value for K as the ratio of the thickness of the uncompressed asphalt mat deposited on the foundation surface to the thickness of the compressed asphalt mat. The method may further comprise the step of determining the thickness of the compressed asphalt mat by subtracting the elevation of the foundation surface at a point in the area from the elevation of the upper surface of the mat after compression at the same point in the area.
A method of covering an area with a compressible material to a desired elevation using a machine that deposits a layer of the compressible material of controlled thickness on a foundation surface, and then using a compacting machine to compact the compressible material to the desired elevation, comprises the steps of determining the elevation of the foundation surface over the area, and determining the difference between the elevation of the foundation surface and the desired elevation over the area. A layer of compressible material is deposited over the area. The layer has an upper surface that varies in elevation over the area, with the layer upper surface being higher in the areas having a lower foundation elevation and lower in the areas having a higher foundation elevation. The layer is sufficiently thick to allow for compression of the layer of compressible material over the area to the desired elevation. The layer of compressible material is compressed during one or more compression operations such that the upper surface of the layer after compression has the desired elevation over the area.
The step of determining the elevation of the foundation surface over the area may comprise the step of scanning the contour of the foundation surface over the area, and storing the results of the scanning operation. The step scanning the contour of the foundation surface over the area may include the step of using a laser scanning device to determine the elevation of the foundation at a plurality of points spaced over the area. The step scanning the contour of the foundation surface over the area may include the step of using a GNSS survey device to determine the elevation of the foundation at a plurality of points spaced over the area. The step of scanning the contour of the foundation surface over the area may include the step of scanning the foundation from a scanner mounted on the machine that deposits a layer of the compressible material to determine the elevation of the foundation at a plurality of points spaced over the area ahead of the machine while the machine is depositing a compressible material layer of varying thickness. The step of scanning the contour of the foundation surface over the area may include the step of scanning the foundation from a scanner mounted on a vehicle that travels ahead of the machine that deposits the compressible material to determine the elevation of the foundation at a plurality of points spaced over the area.
The step of depositing a layer of compressible material over the area may comprise the step of depositing a layer which has a thickness that is substantially 1.25 times the difference between the desired elevation and the elevation of the foundation surface at each of a plurality of points spaced over the area. The step of depositing a layer of compressible material over the area may comprise the step of depositing a layer which has a thickness that is substantially a constant K times the difference between the desired elevation and the elevation of the foundation surface at each of a plurality of points spaced over the area. The method may further comprise the steps of determining the elevation of the upper surface of the layer after compression, and adjusting the value of K to compensate for any offset from the desired elevation of the upper surface over the area. The step of determining the elevation of the upper surface of the layer after compression may include the step of measuring the elevation of the upper surface of the layer after compression with a laser scanner directed to the surface behind the compacting machine. The step of adjusting the value of K to compensate for any offset from the desired elevation of the upper surface over the area may comprise the step of computing an adjusted value for K as the ratio of the thickness of the uncompressed compressible material layer to the thickness of the compressed compressible material layer. The method may further comprise the step of determining the thickness of the compressed compressible material layer by subtracting the elevation of the foundation surface at a point in the area from the elevation of the upper surface of the layer after compression at the same point in the area.
The step of determining the elevation of the foundation surface 18 over the area may comprise the steps of scanning the contour of the foundation surface 14 over the area, and storing the results of the scanning operation. The mapped surface contour can then be used later in developing the appropriate thickness for the mat of asphalt before the mat is applied. The step of scanning the contour of the foundation surface 18 over the area may include the step of using a laser scanning device 40 (
It will be appreciated that although the paving methods are described above in the context of asphalt concrete paving, these methods may be used in conjunction with applying and compressing a layer of any type, and then compacting the compressible material. It will be further appreciated that although these methods are described in the context of changing the amount of overfill along the length of a roadway as the roadway is being paved to compensate for variations in the elevation of the foundation in the direction of the roadway, this same method may also be used to adjust the level of overfill across the width of the roadway to compensate for variations in the elevation of the foundation across the roadway. In order to make such an adjustment, of course, it is necessary that the asphalt paving machine have a screed arrangement that controls variations in the elevation of the deposited asphalt across the direction of machine travel.
Volume=(Width)(HFINAL−HFOUNDATION)(Δxi)(1.25)
The paving machine therefore determines the volume of asphalt that is to be deposited on the foundation surface as the paving machine moves along foundation surface 18. This volume of material is ejected from the paver 43 and the elevation of the asphalt behind the paver 43 is determined by a screed 47 following the paving machine 43. The asphalt is deposited by a dispensing unit 48 in the disperser under control of control unit 50.
It will be appreciated that the present system determines the true height of the base foundation of the roadbed that is to be filled in with asphalt, and that this elevation measurement is taken so that it is in the same coordinate system as the desired road model. It will be appreciated that the system of
Other aspects, objects, and advantages of the embodiments can be obtained from a study of the drawings, the disclosure, and the appended claims.