Patent Application
20150030167
The present invention relates in one aspect to a method of detecting enclosure leakage of an electrodynamic loudspeaker mounted in an enclosure or box. The methodology comprises steps of applying an audio signal to a voice coil of the electrodynamic loudspeaker through an output amplifier and detecting a voice coil current flowing into the voice coil. A voice coil voltage across the voice coil is also detected and an impedance or admittance of the loudspeaker across a predetermined audio frequency range is detected based on the detected voice coil current and voice coil voltage. A fundamental resonance frequency of the loudspeaker is determined based on the detected impedance or admittance and compared with a nominal fundamental resonance frequency of the loudspeaker representing a sealed state of the enclosure. Acoustic leakage of the enclosure is detected based on a deviation between the determined the fundamental resonance frequency and the nominal fundamental resonance frequency of the electrodynamic loudspeaker. Another aspect to the invention relates to a corresponding leakage detection assembly for detecting enclosure leakage of an electrodynamic loudspeaker mounted in an enclosure.
The present invention relates to a method of detecting enclosure leakage of an electrodynamic loudspeaker mounted in a box and a corresponding assembly for detecting enclosure leakage of an enclosure or box of an electrodynamic loudspeaker. Detection of acoustic leakage of an intentionally sealed enclosure of an electrodynamic loudspeaker is highly useful in numerous sound reproduction applications and equipment. It is important to rapidly and reliably detect enclosure leakage because of the associated loss of mechanical stiffness or compliance of the trapped air mass inside the sealed enclosure behind the loudspeaker diaphragm. The loss of stiffness leads to markedly increased diaphragm excursion for a given voice coil voltage, i.e. for a given level of the audio signal. The increase of diaphragm excursion is likely to force the diaphragm and voice coil assembly of the loudspeaker beyond its maximum allowable peak excursion leading to various kinds of irreversible mechanical damage to the loudspeaker. The user will typically notice this kind of irreversible mechanical damage of the loudspeaker due to a grossly distorted sound quality of the loudspeaker or a complete absence of audible sound.
This problem is of significant importance in numerous areas of loudspeaker technology, but in particular in miniature loudspeakers for portable communication devices such as mobile phones and smartphones. In the latter type of devices, a miniature electrodynamic loudspeaker is often mounted in a small sealed enclosure or chamber for example having a volume of about 1 cm3. The way users handle mobile phones and smartphones makes it unavoidable that these occasionally are dropped. These accidental drops may, depending on the impact surface and drop height, lead to severe impact blows on the phone housing or casing. Experience shows that these impacts often are sufficiently large to break a small hole of crack in the small sealed enclosure of the miniature loudspeaker leading to the undesired acoustic leakage. While the costs of a replacement miniature electrodynamic loudspeaker itself are quite modest, the costs of handling the entire repair service procedure are high. This is caused by the multitude of operational activities which typically includes various transportation and order tracking activities, disassembling of the communication device, removal of the defective miniature speaker, mounting of a new miniature speaker, testing, re-assembling and returning etc. In addition, the user is left without an often vital communication tool for the duration of the repair procedure. Hence, it is of considerable value to rapidly and reliably detect enclosure leakage and apply proper precautionary measures in the portable communication device to prevent damage to the miniature electrodynamic loudspeaker by limiting the diaphragm excursion to a value below its maximum allowable peak excursion.
Furthermore, it is of significant interest and value to provide a relatively simple method for monitoring and detecting enclosure leakage to avoid excessive expenditure of computational resources of a microprocessor of the portable communication device and/or other hardware resources handling a leakage detection application.
A first aspect of the invention relates to a method of detecting enclosure leakage of an electrodynamic loudspeaker mounted in an enclosure, comprising steps of:
applying an audio signal to a voice coil of the electrodynamic loudspeaker through an output amplifier,
detecting a voice coil current flowing into the voice coil,
detecting a voice coil voltage across the voice coil,
detecting an impedance or admittance of the loudspeaker across a predetermined audio frequency range based on the detected voice coil current and voice coil voltage,
determining a fundamental resonance frequency of the loudspeaker based on the detected impedance or admittance,
comparing the determined the fundamental resonance frequency of the loudspeaker with a nominal fundamental resonance frequency of the loudspeaker representing a sealed state of the enclosure,
detecting the acoustic leakage of the enclosure based on a deviation between the determined the fundamental resonance frequency and the nominal fundamental resonance frequency of the electrodynamic loudspeaker.
The skilled person will appreciate that each of the audio signal, the voice coil voltage, and the voice coil current may be represented by an analog signal for example as a voltage, current, charge etc. or alternatively be represented by a digital signal, e.g. sampled and coded in binary format at a suitable sampling rate and resolution.
The present method of detecting enclosure leakage of the enclosure of the electrodynamic loudspeaker exploits a leakage induced shift or change of fundamental resonance frequency of the enclosure mounted loudspeaker to monitor and detect enclosure leakage. This change of fundamental resonance frequency of the electrodynamic loudspeaker is preferably detected in real-time during normal operation of the loudspeaker to allow appropriate excursion limiting measures to be applied substantially instantaneously in response to acoustic leakage of the loudspeaker enclosure. Hence, the risk of forcing the movable diaphragm assembly to excessive excursion is minimized and so is the accompanying risk of mechanical damage of the loudspeaker.
The audio signal applied to the loudspeaker during normal operation may comprise speech and/or music supplied from a suitable audio source such as radio, CD player, network player, MP3 player. The audio source may also comprise a microphone generating a real-time microphone signal in response to incoming sound.
The present enclosure leakage detection methodology may be applied to a wide range of sealed enclosure mounted electrodynamic loudspeakers such as large diameter woofers or broad-band loudspeakers for High Fidelity, automotive or Public Address applications as well as to miniature electrodynamic loudspeakers for portable communication devices and/or music players. In the latter case, the electrodynamic loudspeaker may be integrated in a mobile phones or smartphone and mounted in a sealed enclosure with a volume between 0.5 and 2.0 cm3 such as about 1 cm3. The enclosure mounted electrodynamic loudspeaker may produce useful sound pressure from below 100 Hz and up to 15 kHz, or even up to 20 kHz. In the present context, the fundamental resonance frequency of the electrodynamic loudspeaker is the resonance frequency determined or set by total compliance acting on the movable diaphragm assembly and the total moving mass of the electrodynamic loudspeaker. The total compliance acting on the movable diaphragm assembly will typically comprise a parallel connection of a compliance of an edge suspension of the loudspeaker and a compliance caused by the trapped air inside the sealed enclosure. The fundamental resonance frequency of the enclosure mounted electrodynamic loudspeaker can be identified by inspection of its low-frequency peak electrical impedance. If the enclosure becomes leaky, the fundamental resonance frequency of the electrodynamic loudspeaker decreases in direction of a free-air fundamental resonance frequency of the electrodynamic loudspeaker because of increasing compliance (or decreasing stiffness) of the trapped air in the enclosure as illustrated below in connection with the appended drawings.
The nominal fundamental resonance frequency represents an expected or measured fundamental resonance frequency of the electrodynamic loudspeaker mounted in the relevant enclosure when the latter is appropriately sealed, i.e. its sealed state or non-leaking state. The nominal fundamental resonance frequency can accordingly be set in various ways. According to one embodiment of the invention, the nominal fundamental resonance frequency is based on the speaker manufacturer's data sheet for the actual combination of sealed enclosure volume and the electrodynamic loudspeaker model in question. In this case, the nominal fundamental resonance frequency may represent an average, or any other suitable statistical measure, resonance frequency value for the particular type of electrodynamic loudspeaker in question. This embodiment may be used to test or verify correct sealed mounting of the loudspeaker in the enclosure or chamber during manufacturing. This test or verification may be accomplished by measuring the fundamental resonance frequency of the loudspeaker after enclosure mounting and compare the measured fundamental resonance frequency with the nominal fundamental resonance frequency. If the measured value of the fundamental resonance frequency falls below a preset frequency threshold frequency or outside certain a predetermined frequency band or range around the nominal fundamental resonance frequency, the enclosure may be flagged as leaking. This flag may be used to inspect and possibly repair the enclosure and/or the mounting of the loudspeaker therein during the manufacturing process and hence avoid expensive and annoying field returns of for example a portable communication device housing the enclosure mounted loudspeaker.
The above outlined expectation based determination of the nominal fundamental resonance frequency of the loudspeaker may be less accurate than desired in certain situations due to sample-to-sample manufacturing spread on the fundamental resonance frequency of the type electrodynamic loudspeaker in question. Hence, in other embodiments, the nominal fundamental resonance frequency may be represented by a measured fundamental resonance frequency of the electrodynamic loudspeaker in question as determined from an operational measurement on the electrodynamic loudspeaker when mounted in the enclosure in the sealed state. Under this operational measurement, the enclosure is accordingly in a known appropriately sealed condition. The measurement of the fundamental resonance frequency may be accomplished during manufacturing of a device in which the electrodynamic loudspeaker and associated enclosure is integrated. In both of these embodiments, the set value of the nominal fundamental resonance frequency may be stored in digital format in an electronic memory of the portable device such as a non-volatile memory area.
The output amplifier preferably comprises a switching or class D amplifier for example a Pulse Density Modulation (PDM) or Pulse Width Modulation (PWM) output amplifier which both possess high power conversion efficiency. This is a particularly advantageous feature for use in battery powered portable communication devices. In the alternative, the output amplifier may comprise traditional non-switched power amplifier topologies like class A or class AB.
The present methodology of detecting enclosure leakage is preferably configured to additionally limit or control the diaphragm displacement or excursion of the electrodynamic loudspeaker to prevent various kinds of mechanical damage to the loudspeaker as discussed above. The mechanical damage may be caused by collision between movable loudspeaker components, such as the voice coil, diaphragm or voice coil bobbin, and a stationary component such as the magnetic circuit. The attenuation of the audio signal level may be accomplished by attenuating a level of the audio signal or a level of the voice coil voltage or current. The level attenuation may comprises selectively attenuating a low-frequency portion of the audio signal such as a low-frequency portion below the nominal fundamental resonance frequency of the electrodynamic loudspeaker as these frequencies are more likely to drive the loudspeaker above its maximum excursion limit. Alternatively, the level attenuation may be carried out by broad band attenuation of the entire spectrum of the audio signal.
Several methodologies may be applied to decide when excursion limiting measures are to be applied to the loudspeaker based on the determined the fundamental resonance frequency. According to one embodiment, the method of detecting enclosure leakage of an electrodynamic loudspeaker comprises steps of:
monitoring and measuring the fundamental resonance frequency of the loudspeaker over time,
comparing the measured fundamental resonance frequency with a predetermined frequency error criterion,
limiting diaphragm excursion of the loudspeaker based on an outcome of the comparison.
The predetermined frequency error criterion may comprise a maximum frequency deviation between the determined fundamental resonance frequency and the nominal fundamental resonance frequency of the loudspeaker. The maximum frequency deviation may have a preset value of e.g. 200 Hz or larger for typical sealed enclosure mounted miniature loudspeakers of portable communication terminals. Hence, the limitation of the diaphragm excursion of the loudspeaker may be invoked if the measured or detected fundamental resonance frequency drops more than the preset value, e.g. 200 Hz, 300 Hz or 400 Hz, below the nominal fundamental resonance frequency. Another embodiment of the predetermined frequency error criterion is based on a simple threshold criterion where the setting of the threshold frequency may be derived from the known nominal fundamental resonance frequency of the loudspeaker. The threshold frequency is set to an absolute value, such as 500 Hz, 600 Hz etc. which preferably lies below a normal range of variation or spread of the nominal fundamental resonance frequency. Hence, if the determined fundamental resonance frequency falls below the threshold frequency, it can safely be assumed that enclosure leakage has occurred and the excursion limiting measures are to be invoked.
Another advantageous embodiment of the present methodology of detecting enclosure leakage includes increased robustness against temporary abnormal orientation conditions of the portable communication device in which the loudspeaker is integrated for sound reproduction purposes. This embodiment comprises steps of detecting a failure time during which the determined fundamental resonance frequency meets or matches the predetermined frequency error criterion,
comparing the detected failure time with a predetermined failure time period, limiting diaphragm excursion in response to the detected failure time exceeds the predetermined failure time period. According to the latter embodiment, the methodology may ignore a temporary compliance with or match to the predetermined frequency error criterion, such as a larger than acceptable deviation between the determined and nominal fundamental resonance frequencies, if the compliance is of shorter duration than the predetermined failure time period. Alternatively, the diaphragm excursion limitation may be immediately activated in response to compliance and subsequently cancelled once the fundamental resonance frequency again fails to comply with the predetermined frequency error criterion. This embodiment is particularly helpful in allowing the leakage detection methodology to ignore certain acceptable and temporary handling events of the device in which the loudspeaker is integrated. These temporary handling events introduce a temporary change of acoustic loading on the frontal side of the loudspeaker such that the measured fundamental resonance frequency of the loudspeaker is temporarily altered. This kind of temporary change of the frontal side acoustic loading may be caused by placing a sound aperture or opening of the device against a blocking surface such as table. The temporary blocking of the sound aperture will typically result in a temporary increase or decrease of the measured fundamental resonance frequency of the loudspeaker even though the speaker enclosure in fact is perfectly intact, i.e. without acoustic leakage. Hence, these kind of temporary acceptable handling events may be prevented from activating the diaphragm excursion limitation measures or the diaphragm excursion limitation measures may at least be eliminated at the end of temporary handling event. To detect this type of temporary acoustic blocking of the frontal side of the loudspeaker, the predetermined frequency error criterion may comprise both a lower frequency threshold and upper frequency threshold or a frequency range or span around the nominal fundamental resonance frequency. If the measured fundamental resonance frequency falls below the lower frequency threshold, the methodology may assume that an acoustic leaking condition of the enclosure has been encountered and activate appropriate diaphragm excursion limitation actions. On the other hand, if the measured fundamental resonance frequency increases to a frequency above the upper frequency threshold, the methodology may assume that a temporary acoustic blocked condition of the loudspeaker has been encountered and choose to either ignore this event or perform other actions as described below in further detail in connection with the appended drawings.
Another advantageous embodiment of the present methodology of detecting enclosure leakage includes increased discrimination between the above-discussed temporary abnormal acoustic loading conditions of the loudspeaker and enclosure leakage by additionally monitoring the impedance or admittance of the loudspeaker at the fundamental resonance frequency. Under certain acoustic loading conditions or circumstances, the change of measured fundamental resonance frequency may be rather small and appear to be caused by acoustic leakage unless a further error criterion is evaluated or examined as described below in further detail in connection with the appended drawings. The addition of the further error criterion may advantageously comprise steps of comparing the measured impedance or admittance of the loudspeaker at the fundamental resonance frequency to a predetermined impedance error criterion and limiting diaphragm excursion of the loudspeaker based on an outcome of the comparison. The predetermined impedance error criterion may comprise upper and lower impedance limits at a certain frequency such as the measured fundamental resonance frequency or an impedance range around the measured fundamental resonance frequency.
The skilled person will appreciate that the detection of the impedance or admittance of the loudspeaker across a predetermined audio frequency range may be carried by a number of different schemes. According to one embodiment, corresponding values of the voice coil current and voice coil voltage are measured one or more frequency bands in the predetermined audio frequency range such that a ratio between these quantities directly reflects the impedance or admittance per band. According to one such embodiment, the method comprises steps of:
filtering the voice coil current by a plurality of adjacently arranged bandpass filters across the predetermined audio frequency range to produce a plurality of bandpass filtered voice coil current components,
filtering the voice coil voltage by a plurality of adjacently arranged bandpass filters across the predetermined audio frequency range to produce a plurality of bandpass filtered voice coil voltage components,
determining one of the voice coil impedance and admittance within a pass band of each bandpass filter based on the voice coil current component and voice coil voltage component. The plurality of adjacently arranged bandpass filters may comprise a time-domain filter bank and/or a frequency domain filter bank. The frequency domain filter bank may for example comprise a Fourier Transform based filter bank such as an FFT filter bank with a suitable frequency resolution at and below the nominal fundamental resonance frequency such as a bin spacing somewhere between 25 Hz and 100 Hz. In a number of alternative embodiments the time-domain filter bank comprises traditional octave spaced filters for example a plurality of ⅙ or ⅓ octave spaced bandpass filters. The plurality of bandpass filters are preferably implemented as digital filters for example IIR digital filters.
Another advantageous embodiment of the invention utilizes a model based methodology or approach to compute the fundamental resonance frequency of the loudspeaker. This methodology comprises steps of
applying the detected voice coil current and the detected voice coil voltage to an adaptive digital model of the loudspeaker, said adaptive digital model comprising a plurality of adaptable model parameters,
computing the fundamental resonance frequency of the loudspeaker based one or more of the adaptable parameters of the adaptive digital model of the loudspeaker.
The adaptive digital model of the loudspeaker preferably comprises an adaptive digital filter, for example an adaptive IIR filter of second or higher order, which models a time varying and frequency dependent impedance of the loudspeaker across a predetermined audio frequency range, for example between 10 Hz and 10 kHz. The detected voice coil current and detected voice coil voltage are preferably represented by a digital voice coil current signal and a digital voice coil voltage, respectively, as explained in additional detail below with reference to the appended drawings.
To assist proper adaptation of the adaptive digital model of the loudspeaker the latter preferably comprises at least one fixed parameter such as a total moving mass of the loudspeaker in addition to the one or more adaptable or free model parameters.
A second aspect of the invention relates to a leakage detection assembly for an enclosure mounted electrodynamic loudspeaker. The leakage detection assembly comprises an audio signal input for receipt of an audio input signal supplied by an audio signal source, an output amplifier configured to receive the audio signal and generate a corresponding voice coil voltage at a pair of output terminals connectable to a voice coil of an electrodynamic loudspeaker and a current detector configured for detecting a voice coil current flowing into the electrodynamic loudspeaker in response to the application of the voice coil voltage. The leakage detection assembly; further comprises a signal processor configured to:
detecting an impedance or an admittance of the loudspeaker across a predetermined audio frequency range based on the detected voice coil current and voice coil voltage,
determining a fundamental resonance frequency of the loudspeaker based on the detected impedance or admittance,
comparing the determined the fundamental resonance frequency of the loudspeaker with a nominal fundamental resonance frequency of the loudspeaker representing a sealed state of the enclosure,
detecting enclosure leakage based on a deviation between the determined the fundamental resonance frequency and the nominal fundamental resonance frequency of the electrodynamic loudspeaker.
The properties of the output amplifier have been disclosed in detail above in connection with the corresponding excursion detection methodology. The Class D output amplifier may comprises a half-bridge driver stage with a single output coupled to the electrodynamic loudspeaker or a full-bridge/H-bridge driver stage with the pair of output terminals coupled to respective sides or terminals of the electrodynamic loudspeaker.
The audio input signal may comprise a real-time digital audio signal supplied from an external digital audio source such as a digital microphone. The real-time digital audio signal may be formatted according to a standardized serial data communication protocol such as IIC or SPI, or formatted according to a digital audio protocol such as I2S, SPDIF etc.
The nominal fundamental resonance frequency may be stored in digital format in a suitable data memory location of a data memory device of the leakage detector assembly implementing the present leakage detection methodology. The data memory device may be integrated on the signal processor. The skilled person will appreciate that the signal processor preferably comprises a software programmable processor such as a microprocessor or DSP integrated on, or operatively coupled to, the leakage detector assembly. The software programmable microprocessor or DSP is controlled by an application program of executable program instructions stored in a program memory such that the above steps or operations of the signal processor are executed when the application program is executed as described below in additional detail.
The skilled person will appreciate that the current detector may comprise various types of current sensors for example a current mirror connected to an output transistor of the output amplifier or a small sense resistor coupled in series with the loudspeaker voice coil. The voice coil current may accordingly be represented by a proportional/scaled sense voltage. The latter sense voltage may be sampled by an A/D converter to allow processing of the voice coil current in the digital domain. Preferably, both the voice coil current and voice coil voltage are processed in the digital domain such that a preferred embodiment of the leakage detection assembly comprises a first A/D converter configured to sample and digitize the voice coil current to supply a digital voice coil current signal; and a second A/D converter configured to sample and digitize the voice coil voltage to supply a digital voice coil voltage signal.
One embodiment of the leakage detection assembly utilizes the previously described model based methodology or approach to compute the fundamental resonance frequency of the loudspeaker. According to this embodiment, the application program comprises a first set of executable instructions providing, when executed, an adaptive digital model of the loudspeaker comprising a plurality of adaptable model parameters. A second set of executable instructions provides, when executed, steps of: reading the digital voice coil current signal,
reading a digital voice coil voltage signal,
applying the digital voice coil current signal and the digital voice coil voltage signal to the adaptive digital model of the loudspeaker,
computing updated values of the plurality of adaptable model parameters,
computing the fundamental resonance frequency of the loudspeaker from one or more of the adaptable model parameters. The features and advantages of the adaptive digital model of the loudspeaker have previously been discussed in detail above.
An alternative embodiment of the leakage detection assembly utilizes the previously described ratio between the measured voice coil current and voice coil voltage to compute the fundamental resonance frequency during operation According to the latter embodiment, the application program comprises:
a first set of executable instructions configured to, when executed, providing steps of:
filtering the digital voice coil voltage signal by a plurality of adjacently arranged bandpass filters across the predetermined audio frequency range to produce a plurality of bandpass filtered voice coil voltage components,
filtering the digital voice coil current signal by a plurality of adjacently arranged bandpass filters across the predetermined audio frequency range to produce a plurality of bandpass filtered voice coil current components,
determining one of the voice coil impedance and admittance within a pass band of each bandpass filter based on the voice coil current component and voice coil voltage component.
A third aspect of the invention relates to a semiconductor substrate or die on which a leakage detection assembly according to any of the above-described embodiments is integrated. The semiconductor substrate may be fabricated in a suitable CMOS or DMOS semiconductor process.
A fourth aspect of the invention relates to a leakage detection system for an enclosure mounted electrodynamic loudspeakers, comprising:
an electrodynamic loudspeaker comprising a movable diaphragm assembly for generating audible sound in response to actuation of the diaphragm assembly,
a leakage detection assembly according to any of the above-discussed embodiments thereof electrically coupled to the movable diaphragm assembly. An audio signal source is operatively coupled to the audio signal input of the leakage detection assembly.
The present leakage detection system may advantageously function as a self-contained audio delivery system with integral loudspeaker excursion detection and excursion control that can operate independently of an application processor of the portable communication terminal to provide reliable and convenient protection against excursion induced mechanical damage of the electrodynamic loudspeaker.
Preferred embodiments of the invention will be described in more detail in connection with the appended drawings, in which:
The miniature electrodynamic loudspeaker 1 comprises a diaphragm 10 fastened to an upper edge surface of a voice coil. The diaphragm 10 is also mechanically coupled to a speaker frame 22 through a resilient edge or outer suspension 12. An annular permanent magnet structure 18 generates a magnetic flux which is conducted through a magnetically permeable structure 16 having a circular air gap 24 arranged therein. A circular ventilation duct 14 is arranged in the frame structure 22 and may be used to conduct heat away from an otherwise sealed chamber structure formed d beneath the diaphragm 10. The resilient edge suspension 12 provides a relatively well-defined compliance of the movable diaphragm assembly (voice coil 20 and diaphragm 10). The compliance of the resilient edge suspension 12 and a moving mass of the diaphragm 10 determines the free-air fundamental resonance frequency of the miniature loudspeaker. The resilient edge suspension 12 may be constructed to limit maximum excursion or maximum displacement of the movable diaphragm assembly.
During operation of the miniature loudspeaker 1, a voice coil voltage or drive voltage is applied to the voice coil 20 of the loudspeaker 100 thorough a pair of speaker terminals (not shown) electrically connected to a suitable output amplifier or power amplifier. A corresponding voice coil current flows in response through the voice coil 20 leading to essentially uniform vibratory motion, in a piston range of the loudspeaker, of the diaphragm assembly in the direction indicated by the velocity arrow V. Thereby, a corresponding sound pressure is generated by the loudspeaker 1. The vibratory motion of the voice coil 20 and diaphragm 10 in response to the flow of voice coil current is caused by the presence of a radially-oriented magnetic field in the air gap 24. The applied voice coil current and voltage lead to power dissipation in the voice coil 20 which heats the voice coil 20 during operation. Hence, prolonged application of too high drive voltage and current may lead to overheating of the voice coil 20 which is another common cause of failure in electrodynamic loudspeakers.
The application of excessively large voice coil currents which force the movable diaphragm assembly beyond its maximum allowable excursion limit is another common fault mechanism in electrodynamic loudspeakers leading to various kinds of irreversible mechanical damage. One type of mechanical damage may for example be caused by collision between the lowermost edge of the voice coil 20 and an annular facing portion 17 of the magnetically permeable structure 16.
The leakage detection assembly 200 is supplied with operating power from a positive power supply voltage VDD. Ground (not shown) or a negative DC voltage may form a negative supply voltage for the loudspeaker excursion detector 200. The DC voltage of VDD may vary considerably depending on the particular application of the leakage detection assembly 200 and may typically be set to a voltage between 1.5 Volt and 100 Volt. A master clock input, f:clk—1, sets a master clock frequency of the DSP 202.
The leakage detection assembly 200 comprises at least one A/D converter 208 that is configured to sample and digitize the instantaneous voice coil voltage across the speaker terminals 211a, 211b. The A/D converter 208 furthermore comprises a second input that is configured to sample and digitize an analog voice coil current signal delivered at a second input, Icoil, of the converter 208. The skilled person will appreciate that the least one A/D converter 208 may comprise a multiplexed type of converter alternatingly sampling the voice coil voltage and analog voice coil current signal. Alternatively, the least one A/D converter 208 may comprise two separate A/D converters fixedly coupled to the voice coil voltage and the voice coil current signal, respectively. The skilled person will appreciate that the voice current signal may be generated by various types of current sensors that generate a voltage, current or charge signal proportional to the instantaneous voice coil current flowing the voice coil. Exemplary current sensors include a current mirror connected to an output transistor of the H-bridge 206 and a small sense resistor coupled in series with the voice coil of the loudspeaker 1. The at least one A/D converter 208 is clocked by an external sample clock, f_clk2, that may have a frequency between 8 kHz and 96 kHz for non-oversampled types of A/D converters and a frequency between 1 MHz and 10 MHz for oversampled types of A/D converters such as sigma-delta converters.
The at least one A/D converter 208 has a first output supplying a digital voice coil current signal Im[n] to a first input of an adaptive digital model 210 of the loudspeaker 1 wherein the model 210 comprises a plurality of adaptable model parameters as discussed in further detail below. The at least one A/D converter 208 furthermore comprises a second output supplying a digital voice coil voltage Vm[n] to a second input of the adaptive digital model 210. The adaptive digital model 210 of the loudspeaker preferably comprises an adaptive filter which models the frequency dependent impedance of the loudspeaker across a predetermined audio frequency range, for example between 10 Hz and 10 kHz, based on the detected or measured voice coil current and voice coil voltage as represented by the digital voice coil current signal Im[n] and the digital voice coil voltage Vm[n]. The operation of the adaptive digital model 210 is discussed in further detail below. The adaptive digital model 210 is configured to computing or determining a fundamental resonance frequency of the enclosure mounted miniature loudspeaker 1. The output of the adaptive digital model 210 comprises the determined fundamental resonance frequency f0 which is supplied to the DSP 202 in digital format for example via a data bus and a data communication port of the DSP 202.
The DSP 202 is configured to continuously or discontinuously read a current value of f0 and compare it with a nominal fundamental resonance frequency of the miniature loudspeaker 1 representing a sealed state of the enclosure representing. Hence, the nominal fundamental resonance frequency represents the fundamental resonance frequency in the desired sealed state of the enclosure. The nominal fundamental resonance frequency of the miniature loudspeaker 1 is preferably stored in a predetermined data memory address of a data memory accessible to the DSP 202. The nominal fundamental resonance frequency of the miniature loudspeaker 1 may have been obtained in numerous ways. In one embodiment, the nominal fundamental resonance frequency is determined directly from the speaker manufacturer's data sheet for actual volume of the sealed enclosure 31. In this case, the nominal fundamental resonance frequency may represent an average enclosure mounted resonance frequency for the particular type of miniature loudspeaker 1. This embodiment may be used to verify correct sealed mounting of the miniature loudspeaker 1 in the enclosure or chamber 31 during manufacturing. This verification may be accomplished by measuring the fundamental resonance frequency f0 of the miniature loudspeaker 1 after enclosure mounting and compare the measured f0 with the nominal fundamental resonance frequency. If the measured value of the fundamental resonance frequency f0 falls outside certain a predetermined frequency band or range around the nominal fundamental resonance frequency, the enclosure is flagged as leaking. This may be used to repair the enclosure and/or the mounting of the miniature loudspeaker 1 therein during the manufacturing process and hence avoid expensive and annoying field returns of the portable communication device housing the enclosure mounted miniature loudspeaker 1.
In other embodiments, the above outlined average resonance frequency value determination may be less accurate than desired because the moving mass and diaphragm suspension compliance of the miniature loudspeaker 1 tend to vary due to production and material tolerances. Hence, the nominal fundamental resonance frequency of the miniature loudspeaker 1 is determined from an actual measurement on the of the miniature loudspeaker 1 after mounting in the sealed enclosure 31. This may be accomplished during manufacturing of the mobile terminal if the enclosure 31 is known to be appropriately sealed and the miniature speaker 1 in proper working condition.
If the DSP 202 determines that the current f0 of the miniature loudspeaker 1 deviates from the nominal fundamental resonance frequency with more than a preset error criteria such as a certain frequency difference or a certain frequency amount, the DSP 202 preferably proceeds to limiting excursion of the diaphragm of the miniature loudspeaker 1 based on the assumption that the enclosure has become acoustically leaking due to a hole or crack. In this situation, a continued unrestrained or unmodified application of drive voltage to the loudspeaker through the class D output amplifier is likely to cause the previously discussed excessive diaphragm excursion or displacement that may irreversibly damage the loudspeaker. The DSP 202 may be configured or programmed to limit the diaphragm excursion in various ways for example by attenuating a level of the processed digital input signal to the class D output amplifier. This may be accomplished by selectively attenuating low-frequency components of the processed digital input signal (which are more likely to drive the loudspeaker above its maximum allowable excursion limit) or broad band attenuating the entire frequency spectrum of the processed digital input signal.
Generally, the DSP 202 may be configured to respond to an event where the preset error criterion has been exceeded in at least two different ways. According to one set of embodiments, the DSP 202 is configured to respond immediately to non-compliance with the preset error criterion and apply the previously discussed limitation of diaphragm excursion or displacement. These embodiments have the advantage that the time period during which potentially dangerous levels of voice coil voltage is applied to the miniature loudspeaker is minimized. However, in other embodiments, the DSP 202 is configured to on purpose delay the limiting of the diaphragm excursion. According to the latter embodiments, the DSP 202 is configured to detect a failure time during which the determined fundamental resonance frequency exceeds the predetermined error criteria. Only when, and if, the detected failure time exceeds a predetermined failure time period, the DSP 202 proceeds to limit diaphragm excursion. The failure time may for example be detected by a counter in the DSP 202 which is initialized or started instantly in response to exceedance of the predetermined error criteria. A significant advantage of these embodiments is its robustness against short term error conditions or signal glitches. The embodiment may additionally be helpful to let the leakage detection assembly and methodology ignore certain acceptable handling events where a frontal cavity above the miniature loudspeaker has been temporarily blocked by a user. This kind of temporary blocking, which may be caused by placing the sound aperture of the portable communication device against a hard table surface or similar blocking surface, will often lead to an increase of the measured fundamental resonance frequency of the miniature speaker even though the speaker enclosure in fact is perfectly intact, i.e. without acoustic leakage. This blocked acoustic condition or situation of the frontal cavity and the detection thereof are discussed in additional detail below in connection with
The skilled person will appreciate that the adaptive digital model 210 of the loudspeaker 1 may be implemented by a software programmable microprocessor or DSP core controlled by executable program instructions such that each signal processing function may be implemented by a particular set of executable program instructions. In certain embodiments, the adaptive digital model 210 may be fully or partially integrated with the programmable DSP 202. In the latter embodiments, the adaptive digital model 210 may be implemented by a dedicated set of executable program instructions and a plurality of memory locations holding a plurality of adaptable model parameters of the speaker model 210. Hence, the adaptive modelling of the miniature loudspeaker and the above-discussed monitoring of f0 of the miniature loudspeaker 1 and associated diaphragm excursion limitation procedures may all be carried out by the programmable DSP 202 through suitable application programs. The skilled person will understand that the programmable DSP 202 may be integrated together with the previously discussed application processor of the portable communication terminal or be implemented as a separate programmable DSP dedicated to the present leakage detection assembly and associated leakage detection methodology. In the latter embodiment, the adaptive digital model 210 may be implemented as a separate hard-wired digital logic circuit comprising appropriately configured sequential and combinatorial digital logic instead of a set of executable program instructions associated with the software implementation on the programmable embodiment. The hard-wired digital logic circuit may be integrated on an Application Specific Integrated Circuit (ASIC) or configured by programmable logic or any combination thereof.
To illustrate how the fundamental resonance frequency of the miniature loudspeaker 1 changes when the normally sealed enclosure (30 of
The pronounced variation of the average fundamental resonance frequency in the sealed and broken conditions of the enclosure makes the present leakage detection methodology very robust against unavoidable production spread of the fundamental loudspeaker resonance frequency. It may for example be possible to choose a threshold frequency criterion for the fundamental resonance frequency such that the leakage detection flags a leakage error if the measured fundamental resonance frequency falls below a predetermined threshold frequency says 750 Hz for the depicted embodiment. The skilled person will appreciate that the threshold frequency criterion in the alternative to absolute frequency could be expressed as a certain frequency deviation from a nominal fundamental resonance frequency for example 250 Hz, or ⅓ octave etc.
The effect of the broken or leaking loudspeaker enclosure on the loudspeaker excursion or displacement is illustrated on the graph 400 of
The measured fundamental resonance frequency of the loudspeaker sample is 838 Hz and the accompanying peak impedance is about 15Ω. A second impedance curve 503 shows the measured impedance magnitude when the miniature loudspeaker is mounted in a leaking or unsealed enclosure, i.e. the error or failure condition of the loudspeaker and its associated enclosure. As illustrated, the measured fundamental resonance frequency of the miniature loudspeaker sample drops markedly from 838 Hz to approximately 382 Hz. A third impedance curve 505 shows the measured impedance magnitude of the miniature loudspeaker when mounted in a sealed or non-leaking enclosure as represented by frequency curve 501, but now with a tightly blocked frontal cavity above the loudspeaker. The tightly blocked acoustic loading condition was achieved by firmly pressing the frontal side of the miniature loudspeaker sample against a paper stack. As illustrated by impedance curve 505, the measured fundamental resonance frequency of the miniature loudspeaker sample increases markedly from 838 Hz under a normal non-leaking operating condition to 1676 Hz with the tightly blocked frontal cavity. The impedance magnitude at the measured fundamental resonance frequency decreases from about 15Ω to about 10Ω. The increase of the fundamental resonance frequency is caused by an increase of the mechanical stiffness of the trapped air mass at the front side of the miniature loudspeaker inside the frontal cavity. Finally, a fourth impedance curve 507 shows the measured impedance magnitude of the miniature loudspeaker when mounted in a sealed or non-leaking chamber as represented by frequency curve 501, but now with a loosely blocked frontal cavity above the loudspeaker. The loosely blocked acoustic loading condition was achieved by resting, rather than actively forcing as in the tightly blocked condition discussed above, the frontal side of the miniature loudspeaker sample against the paper stack. As illustrated by curve 507, the measured fundamental resonance frequency of the miniature loudspeaker sample decreases from 838 Hz under a normal non-leaking operating condition to 763 Hz with loosely blocked frontal cavity. The impedance magnitude at the measured fundamental resonance frequency decreases from about 15Ω to about 12Ω.
The variation of the fundamental resonance frequency between the sealed condition of the enclosure and the tightly blocked and loosely blocked frontal cavity makes the present leakage detection methodology able to additionally detect whether a change of the measured fundamental loudspeaker resonance frequency of the miniature loudspeaker is caused by an acoustical blocking of the frontal cavity of the loudspeaker. The skilled person will appreciate that detection or discrimination efficiency of enclosure leakage may be improved by monitoring and measuring the impedance or admittance of the loudspeaker at the fundamental resonance frequency in addition to detecting the change of fundamental resonance frequency of the miniature loudspeaker. The measured impedance or admittance of the loudspeaker at the fundamental resonance frequency may for example be compared to a predetermined impedance error criterion such as upper and/or lower impedance threshold values(s).
According to one embodiment of the invention, the detection of the above-discussed tightly blocked or loosely blocked frontal cavity operating conditions of the miniature loudspeaker is used to temporarily interrupt the audio or drive signal to the loudspeaker and thereby halt sound reproduction. This saves power. Sound reproduction is preferably resumed once normal acoustic operating conditions of the miniature loudspeaker are re-established, i.e. once the measured fundamental resonance frequency of the loudspeaker no longer complies with the predetermined frequency error criterion and/or impedance error criterion. Furthermore, the enclosure leakage detection methodology is preferably also adapted to permanently, or least until the enclosure has been repaired, attenuate the level of the audio signal applied to the voice coil of the miniature loudspeaker if the enclosure is determined to be leaking as discussed above.
The adaptive digital model 210 comprises the following model parameters:
The adaptive IIR filter 510 is a second order filter and for convenience preferably expressed by its mechanical mobility transfer function Ym(s) in the z-domain as illustrated by the lower mobility equation. The overall operation of the adaptive digital model 210 of the loudspeaker 1 is that a parameter tracking algorithm tries to predict the voice coil voltage Ve[n] based upon a measurement of the voice coil current Im[n] and an impedance model of the miniature loudspeaker. An error signal VERR[n] is obtained from a difference between the measured, actual, voice coil voltage Vm[n] and the estimate of the same produced by the model Ve[n]. The skilled person will understand that various adaptive filtering methods may be used to adapt free model parameters in the chosen loudspeaker model to minimise the error signal VERR[n]. The free model parameters are preferably continuously transmitted to the DSP 202 and when the error signal becomes sufficiently small, e.g. comply with a predetermined error criterion, the adapted model parameters are assumed to be correct. The DSP 202 is configured to make the computation of the current fundamental resonance frequency f0 of the miniature loudspeaker 1 from the received model parameters. In the alternative, the adaptive digital model 210 may include appropriate computing power to perform the computation of f0 and transmit the latter to the DSP 202. By keeping fixed one of the four parameters BI, MMS, KMS and RMS depicted in
The skilled person will appreciate that f0 can be calculated analytically from the free parameters a1 and a2 leading initially to
Hence, ω0 can be found by multiplying ωz with the sampling frequency, Fs, of the digital model signals and f0 finally computed by:
f
0=ω0/2π.
