The present disclosure relates to a method of detecting a liquid level of a printing material of a three-dimensional printer, and more particularly to a method of detecting a liquid level of a printing material of a three-dimensional printer applicable to transparent printing material and white printing material.
The statements in this section merely provide background information related to the present disclosure and do not necessarily constitute prior art.
Additive manufacturing technology, also known as 3D printing, is an emerging technology that is rapidly developing in the manufacturing industry today. The main process of manufacturing articles with this technology is: using computer aided design (CAD) to build solid models, and then dividing the built 3D model into layered sections, and then entering the profile file into the molding equipment, and then printing these sections layer by layer using liquid, powder, and silk starting materials, and then removing objects from the device after molding, and finally acquiring the required final product after processing.
Material jetting technology is one of the types of laminated manufacturing technology. How to control the liquid surface of the printing material (or called printing ink, printing liquid) including the model material and the support material in the printing material tank (i.e., the tank where the printing material is installed) is important. If there is too little printing material in the tank, it will cause the empty tank to be free of printing ink during the printing process, resulting in printing molding failure. Conversely, if there is too much printing material in the tank, the ink is refilled into the air pressure system and the system would be damaged.
An object of the present disclosure is to provide a method of detecting a liquid level of a printing material of a three-dimensional printer to solve a problem caused by too much or too little printing ink in the printing material tank.
In order to achieve the above-mentioned object, the method of detecting the liquid level of the printing material of the three-dimensional printer includes steps of: (a) providing a printing material tank and a sensor, (b) injecting a printing material into the printing material tank, (c) outputting, by the sensor, a first voltage signal and continuously injecting the printing material when the sensor does not detect the printing material, and (d) outputting, by the sensor, a second voltage signal and stopping injecting the printing material when the sensor detects the printing material, wherein a voltage level of the first voltage signal is greater than a voltage level of the second voltage signal.
In one embodiment, before the step (a) further includes steps of: (a1) detecting whether an output voltage of the sensor is greater than or equal to a first detection voltage under a condition without the printing material, (a2) using the sensor for detecting the liquid level of the printing material when the output voltage is greater than or equal to the first detection voltage, and (a3) not being used for liquid level detection of the printing material when the output voltage is less than the first detection voltage.
In one embodiment, further includes steps of: (e01) adjusting an output voltage of the sensor to be greater than or equal to a second detection voltage under the condition without the printing material, (e02) adjusting the output voltage is less than or equal to a third detection voltage under a condition of filling the printing material, wherein the second detection voltage is greater than the third detection voltage, (e03) using the sensor for detecting the liquid level of the printing material when the step (e01) and the step (e02) are both satisfied, and (e04) not being used for liquid level detection of the printing material when at least one of the step (e01) and the step (e02) is not satisfied.
In one embodiment, the printing material is a transparent printing material or support material.
In one embodiment, in the step (e01) and the step (e02), the output voltage is adjusted by manual adjustment through a variable resistor or by automatic adjustment through an electronic resistor.
In one embodiment, further includes steps of: (e11) adjusting an output voltage of the sensor to be greater than or equal to a fourth detection voltage under the condition without the printing material, (e12) adjusting the output voltage is between a fifth detection voltage and a sixth detection voltage under a condition of filling the printing material, wherein the fourth detection voltage is greater than the fifth detection voltage and the sixth detection voltage, (e13) using the sensor for detecting the liquid level of the printing material when the step (e11) and the step (e12) are both satisfied, and (e14) not being used for liquid level detection of the printing material when at least one of the step (e11) and the step (e12) is not satisfied.
In one embodiment, the printing material is a colored printing material or model material. In one embodiment, in the step (e11) and the step (e12), the output voltage is adjusted by manual adjustment through a variable resistor or by automatic adjustment through an electronic resistor.
In one embodiment, further includes a step of: providing a voltage follower circuit to avoid an output voltage of the sensor from being disturbed.
In one embodiment, further includes a step of: providing a Schmitt trigger coupled to the sensor to receive the output voltage of the sensor to reduce an error of the output voltage of the sensor caused by the printing material remaining on a tank wall of the printing material tank.
In one embodiment, further includes steps of: providing a variable resistor coupled to the sensor, and adjusting a variable resistance of the variable resistor and threshold voltages of the Schmitt trigger to reduce the error of the output voltage of the sensor caused by the printing material remaining on the tank wall of the printing material tank.
In one embodiment, the number of the sensors is three, including a low level sensor, a middle level sensor, and a high level sensor.
In one embodiment, the low level sensor detects that whether the liquid level of the printing material is insufficient so as to activate an injection of the printing material; the middle level sensor detects that whether the liquid level of the printing material is full so as to stop the injection of the printing material; the high level sensor detects that whether the liquid level of the printing material is higher than the liquid level of the printing material detected by the middle sensor so as to avoid damage to an air pressure system caused by the refilled printing material once the middle sensor fails.
In one embodiment, the printing material is a transparent printing material without particles or a white printing material with particles.
In one embodiment, the sensor is an infrared sensor.
It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the present disclosure as claimed. Other advantages and features of the present disclosure will be apparent from the following description, drawings and claims.
The present disclosure can be more fully understood by reading the following detailed description of the embodiment, with reference made to the accompanying drawings as follows:
Reference will now be made to the drawing figures to describe the present disclosure in detail. It will be understood that the drawing figures and exemplified embodiments of present disclosure are not limited to the details thereof.
Please refer to
As shown in
The sensors S1-S3 are respectively disposed at different heights of the printing material tank 11. For example, the first sensor S1 (also referred to as a “down sensor”) is disposed at a low liquid level of the printing material tank 11, the second sensor S2 (also referred to as an “up sensor”) is disposed at a medium liquid level of the printing material tank 11, and the third sensor S3 (also referred to as a “safety sensor”) is disposed at a high liquid level of the printing material tank 11. When the transparent printing material 13 in the printing material tank 11 is higher than the high liquid level and the third sensor S3 does not detect that, the transparent printing material 13 is refilled into the air pressure system (not shown) to make the air pressure system be damaged since the transparent printing material 13 is continuously injected. When the transparent printing material 13 in the printing material tank 11 is lower than the low liquid level and the first sensor does not detect that, the printing process fails since the transparent printing material 13 is not provided in the empty tank under the condition that no ink be supplied during the continuous printing process.
Specifically, the first sensor S1 (also referred to as a “low level sensor”) detects that the liquid level of the printing material is insufficient to activate the injection of the printing material. The second sensor S2 (also referred to as a “middle level sensor”) detects that the liquid level of the printing material is full to stop the injection of the printing material. The third sensor S3 (also referred to as a “high level sensor”) detects that the liquid level of the printing material is higher than the liquid level of the printing material detected by the second sensor to avoid damage to the air pressure system caused by the refilled printing material once the second sensor S2 fails.
Further, the liquid level detection and operation shown in
Further, the liquid level detection and operation shown in
Please refer to
Please refer to
Please refer to
In order to avoid the misjudgment of the printing material remaining on the tank wall, the adjustment of the variable resistor should be based on the principle of increasing the output voltage as much as possible. However, the output voltage of the variable resistor cannot be adjusted blindly and without limit. Since it is used to detect both support material and model material (or two different printing materials) and the white printing material may be detected, the voltage of the sensor may rise to the threshold voltage of the Schmitt trigger to influence determination. For example, when a white printing material is detected, the white printing material in the tank is not actually lower than the predetermined liquid level, but it is misjudged that it is lower than the predetermined liquid level due to the voltage value setting. Therefore, although the adjustment of the variable resistor should be based on the principle of increasing the output voltage as much as possible to avoid the misjudgment mentioned above, it should still be adjusted within a certain range in accordance with the threshold voltage of the Schmitt trigger. In one embodiment, the output voltage of the variable resistor is adjusted between approximately 1.50 volts and 1.55 volts.
For the sensors arranged on the circuit board, the sensors can be further selected to meet the actual detection requirements of the system as a whole. The sensors for detecting the support material may be first selected, and then the sensors for detecting the model material may be selected, described as follows.
The support material tank requires three sensors, and a variable resistor corresponding to each of the sensors can be used to adjust the output voltage. Please refer to
Therefore, when the step (S21) and the step (S22) are both satisfied, the sensor is used for detecting the liquid level of the support material (S23). Furthermore, when at least one of the step (S21) and the step (S22) is not satisfied, the sensor is not used for detecting the liquid level of the support material (S24). In the step (S22), if the output voltage is not less than or equal to the third detection voltage when the support material is filled, the variable resistor corresponding to the sensor can be adjusted so that the output voltage is less than or equal to the third detection voltage, and the step (S21) is performed again. That is, under the condition of an empty tank, it is measured whether the output voltage of the sensor is still greater than or equal to the second detection voltage. If “YES”, the sensor can be used for detecting the liquid level of the support material, and can be regarded as meeting the requirements of the step (S23). If “NO”, the sensor is not used for detecting the liquid level of the support material. As mentioned above, by manually adjusting the variable resistor as a way to adjust the output voltage, an electronic resistor can be used instead of the variable resistor. By adjusting the electronic resistor in the form of firmware, it enters a fully automatic adjustment manner to increase the accuracy and convenience of adjustment.
The support material tank requires three sensors, and a variable resistor corresponding to each of the sensors can be used to adjust the output voltage. Please refer to
Therefore, when the step (S31) and the step (S32) are both satisfied, the sensor is used for detecting the liquid level of the model material (S33). Furthermore, when at least one of the step (S31) and the step (S32) is not satisfied, the sensor is not used for detecting the liquid level of the model material (S34). In the step (S32), if the output voltage is not between the fifth detection voltage and the sixth detection voltage when the model material is filled, the variable resistor corresponding to the sensor can be adjusted so that the output voltage is between the fifth detection voltage and the sixth detection voltage, and the step (S31) is performed again. That is, under the condition of an empty tank, it is measured whether the output voltage of the sensor is still greater than or equal to the fourth detection voltage. If “YES”, the sensor can be used for detecting the liquid level of the model material, and can be regarded as meeting the requirements of the step (S33). If “NO”, the sensor is not used for detecting the liquid level of the model material. As mentioned above, by manually adjusting the variable resistor as a way to adjust the output voltage, an electronic resistor can be used instead of the variable resistor. By adjusting the electronic resistor in the form of firmware, it enters a fully automatic adjustment manner to increase the accuracy and convenience of adjustment.
In conclusion, the present disclosure has following features and advantages:
1. The simple infrared sensor for liquid level detection can reduce costs and simplify circuits.
2. By selecting the sensors, the sensors with better sensing capability can be used for liquid level detection.
3. By correcting the output voltage of the sensor, the sensors suitable for both the transparent printing material and the white printing material can be acquired for liquid level detection.
4. By adjusting the output voltage of the sensor, the situation that a small amount of printing material remains on the tank wall can be prevented from being misjudged as the tank is still full of sufficient printing material.
Although the present disclosure has been described with reference to the preferred embodiment thereof, it will be understood that the present disclosure is not limited to the details thereof. Various substitutions and modifications have been suggested in the foregoing description, and others will occur to those of ordinary skill in the art. Therefore, all such substitutions and modifications are intended to be embraced within the scope of the present disclosure as defined in the appended claims.
Number | Date | Country | Kind |
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202010098788.X | Feb 2020 | CN | national |