The present disclosure relates generally to an aerosol generating device for heating an aerosol generating substrate to generate an aerosol for inhalation by a user of the aerosol generating device. The present disclosure is particularly applicable to a portable (hand-held) aerosol generating device. Such devices heat, rather than burn, an aerosol generating substrate, e.g., tobacco or other suitable materials, by conduction, convection, and/or radiation to generate an aerosol for inhalation by a user.
The popularity and use of reduced-risk or modified-risk devices (also known as aerosol generating devices or vapour generating devices) has grown rapidly in recent years as an alternative to the use of traditional tobacco products. Various devices and systems are available that heat or warm aerosol generating substances to generate an aerosol for inhalation by a user.
A commonly available reduced-risk or modified-risk device is the heated substrate aerosol generating device, or so-called heat-not-burn device. Devices of this type generate an aerosol or vapour by heating an aerosol generating substrate to a temperature typically in the range 150° C. to 300° C. Heating the aerosol generating substrate to a temperature within this range, without burning or combusting the aerosol generating substrate, generates a vapour which typically cools and condenses to form an aerosol for inhalation by a user of the device.
Currently available aerosol generating devices can use one of a number of different approaches to provide heat to the aerosol generating substrate. One such approach is to employ an induction heating system. In such a device, an induction coil is provided in the device and an inductively heatable susceptor is provided to heat the aerosol generating substrate. Electrical energy is supplied to the induction coil when a user activates the device which in turn generates an alternating electromagnetic field. The susceptor couples with the electromagnetic field and generates heat which is transferred, for example by conduction, to the aerosol generating substrate and an aerosol is generated as the aerosol generating substrate is heated. Another approach is to employ a resistive heating system, in which current is supplied directly to a heater element. The heating element generates heat which is transferred, for example by conduction, to the aerosol generating substrate. The susceptor or heating element may surround the aerosol generating substrate and transfer heat to an outer surface of the aerosol generating substrate. Alternatively, the susceptor or heating element may be in the form of a blade that becomes embedded in the aerosol generating substrate when the aerosol generating substrate is inserted into the aerosol generating device.
In most such aerosol generating devices, the heater operates in a predetermined manner when commanded to start, for example in response to the user pushing a start button or in response to the device determining by means of an airflow sensor that the user has inhaled a puff through the device. Optimal operation therefore depends on the user selecting an appropriate aerosol generating substrate and inserting it correctly into the aerosol generating device. There exists a desire for a “smarter” aerosol generating device that can detect a characteristic or state of the inserted substrate and can use the detected state or characteristic to improve the operation of the device or to provide relevant information to the user.
Published patent application WO 2017/051006 A1 discloses an aerosol generating device comprising a power supply, at least one heater and a cavity for receiving an aerosol-generating article. The device further comprises a first electrode and a second electrode spaced apart from the first electrode so that at least a portion of the aerosol generating article is received between them. A controller of the device is configured to terminate the supply of power to a heater when a measured electrical load between the first electrode and the second electrode exceeds a predetermined threshold. The electrical load may comprise at least one of a resistive load and a capacitive load. The change in the measured electrical load between the first electrode and the second electrode is stated to give an indication of the amount of one or more volatile compounds remaining in the aerosol generating article.
According to a first aspect of the disclosure, an aerosol generating device comprises:
The dielectric response can be expressed in a complex form as Y=G+iωC, where Y denotes the admittance, G is the conductance, i2=−1, ω=2πf is the angular frequency and C is the capacitance. It is known that increasing moisture levels in tobacco increase both the real and imaginary part of the admittance. The dielectric response is hence indicative of the moisture level in the tobacco at any frequency. While water is expected to play a disproportionate role in the dielectric response due to its large dielectric constant, the presence/absence of humectants and other volatile substances are expected to contribute to the change in admittance as the tobacco material is heated.
The measured characteristics of the current may comprise the amplitude of the current and the phase shift between the voltage and the current. These quantities are straightforward to measure and can be used to express the current as a complex number. From a complex number expressed in terms of amplitude and phase, it is easy to derive the real and imaginary components, equivalent to converting between polar and rectangular co-ordinates. By comparing the complex current with the applied (real) voltage, the dielectric response (complex admittance) can be determined.
The step of determining a dielectric response preferably comprises determining both a conductive component and a capacitive component of the dielectric response. Whereas examples in the prior art have applied a direct or low frequency voltage to measure only the resistance or conductance, or have used a high frequency voltage to measure only the capacitance, the present invention preferably operates at intermediate frequencies such that both the conductive and capacitive components make a non-negligible contribution to the determined dielectric response. As both the real and the imaginary components of admittance carry information about the content of volatile substances in the substrate more information can be derived by measuring the complex quantity at a convenient intermediate applied frequency. This frequency can be chosen as one where the dielectric response is most sensitive to changes in the tobacco that occur during use of the device. An intermediate frequency may also be more convenient to generate and process with low-cost electronics.
Preferably, the applied frequency is in the range 100 Hz to 1 MHz. More preferably, the applied frequency is in the range 1 kHz to 100 kHz. Inductive heating generally works in a similar range of frequencies so the technology to generate such frequencies in aerosol generating devices already exists and it may be possible to share some electronic components between the heating circuit and the circuit for determining the dielectric response.
In one variant of the method according to the invention, steps (b) and (c) are carried out with different applied frequencies: then step (d) comprises using the measured characteristics of the current at the respective applied frequencies to determine the dielectric response of the aerosol generating article. At different frequencies, the contribution of the real and imaginary components to the dielectric response will be different so carrying out the determination of the dielectric response at different frequencies provides independent measurements of those components and permits errors to be reduced.
As previously explained, water present in the substrate is expected to make the largest contribution to its dielectric response due to its large dielectric constant. While it may be useful to know the water content of the substrate, the amount of other volatile substances such as nicotine will often be of greater interest. To a first approximation, it is assumed that the amount of water in the substrate is a good indication of the amount of volatile substances. However, it would be desirable to be able to determine the content of volatiles independently. Water and other volatile substances may contribute differently to the admittance of the substrate at different frequencies of the applied voltage, therefore carrying out the determination of the dielectric response at different frequencies provides a possible way of distinguishing the content of the volatile substances in the substrate from the content of water.
A temperature sensor may be provided for measuring the temperature of the aerosol generating article: whereby the measured temperature can be used with the measured characteristics of the current to determine the dielectric response of the aerosol generating article. It is known that dielectric response is partly temperature-dependent so measuring the temperature allows a correction to be made and enables a more reliable comparison of determinations made at different times or under different conditions. This is particularly important if the determination of the dielectric response is performed while the aerosol generating article is being heated.
The determined dielectric response may be used to identify a state of the aerosol generating article: and a signal may be outputted to indicate the state of the article to a user. Additionally or alternatively, the aerosol generating device may be controlled in a manner dependent on the state of the article.
In one example, the method of determining the dielectric response of an aerosol generating article may in fact determine a state that the article has been inserted incorrectly in the heating chamber. In such a case, the device can output a signal to the user to indicate the incorrect insertion and/or can prevent the heater of the device from being operated.
In another example, the method may determine that the aerosol generating article is unsuitable for use in the device, for example because its volatile substances are depleted as a result of the article already having been used. Again, the device can output a signal to the user to indicate the state of the article and/or it can prevent the heater of the device from being operated. Alternatively, it may be possible to adapt the operation of the device, such as its operating temperature, to compensate for the low volatile content of the article.
The admittance between the first and second terminals will be affected not only by the substrate but also by the presence of any residues or other contaminants in the heating chamber. Therefore, if the determination of the dielectric response produces unexpected results, this may be interpreted as an indication that the device requires cleaning. This information may also be signalled to the user or employed to control or prevent the operation of the device.
Another variant of the method according to the invention is to carry out steps (b) to (d) after insertion of the aerosol generating article into the heating chamber to determine a first dielectric response: apply heat to the aerosol generating article in the heating chamber, for example during a smoking session; then to repeat steps (b) to (d) to determine a second dielectric response. The second dielectric response may be compared with the first dielectric response to determine a change of state of the article and the device may output a signal to indicate the change of state of the article or may control its operation in a manner dependent on the change of state of the article.
In a typical example, the change of state of the article is a depletion of volatile substances in the article. As a result of this variant of the method, it may be determined that the article is exhausted and should no longer be used.
A preferred method according to the invention comprises using the determined change of state of the article to estimate an amount of at least one volatile substance inhaled by a user of the device between the determination of the first and second dielectric responses. The at least one volatile substance may include nicotine and it is highly interesting for many users of aerosol generating devices to be able to determine how much nicotine (or other substance) they have consumed during the smoking session, for example if they are trying to control or reduce their intake of the substance. It may also be of interest to the manufacturer of the device or the aerosol generating article to know how much of the volatile substance is consumed during their real-world use. The device may be configured to transmit the data to a remote location such as a smartphone, from where it may be relayed to the manufacturer. Alternatively, the data may be stored in the device for retrieval at a subsequent time.
A possible further step in the method comprises recording a number of puffs inhaled by the user of the device between the determination of the first and second dielectric responses: and using the determined change of state of the article and the recorded number of puffs to estimate an amount of the least one volatile substance inhaled by the user per puff. Such information may be useful to enable the user to estimate their consumption of the volatile substance by counting puffs during future use of the device. It may also be of interest to the manufacturer of the device or the aerosol generating article to learn more about the real-world use of their products.
The method according to the present invention may be carried automatically by the aerosol generating device, for example immediately upon insertion of an aerosol generating article, or it may be carried out only when demanded by the user.
According to a further aspect of the present invention, an aerosol generating device comprises:
Each of the first terminal and the second terminal may be generally planar, having a length and a width measured in the plane of the terminal: the first and second terminals being disposed in parallel to one another on opposite sides of the heating chamber such that the aerosol generating article may be received between them, and such that the first and second terminals are separated by a perpendicular distance less than the length and the width of the terminals. The fact that each terminal has a width and a length does not imply that it must be rectangular. The length may be defined as the greatest dimension of the terminal measured in any direction parallel to the plane, and the width may be defined as the greatest dimension of the terminal measured in a direction perpendicular to the length and parallel to the plane. The length and the width may be equal, e.g. in the case of square or circular terminals.
This configuration allows the aerosol generating device to be used with an aerosol generating article having a card-like form, i.e. with a thickness substantially less than its width and length, which slides easily between the terminals. The terminals can extend over a large area of the aerosol generating substrate so that the measurement of dielectric response includes a large proportion of the substrate. The relatively large area and small separation of the terminals gives rise to a large capacitance between them, which results in a sensitive measurement of the dielectric response.
Unless the context clearly requires otherwise, throughout the description and the claims, the words “comprise”, “comprising”, and the like, are to be construed in an inclusive as opposed to an exclusive or exhaustive sense; that is to say, in the sense of “including, but not limited to”.
In this specification, terms such as “upper” and “lower” refer to the orientation of the device shown in the exemplary drawings and are not intended to limit a device according to the invention to being manufactured, stored, transported or used in any particular orientation.
Embodiments of the present disclosure will now be described by way of example only and with reference to the accompanying drawings.
Referring initially to
A first end 14 of the aerosol generating device 10, shown towards the bottom of
The aerosol generating device 10 comprises a heating chamber 18. The heating chamber 18 defines an interior volume in the form of a cavity 20 having a substantially cylindrical cross-section for receiving an aerosol generating article 100. The cavity 20 of the heating chamber 18 is open towards the second end 16 of the aerosol generating device 10. The heating chamber 18 comprises a heater 19 for heating an aerosol generating that is received in the cavity 20. The heater may take various forms but its general location is indicated by dashed lines in
The heating chamber 18, and specifically the cavity 20, is arranged to receive a correspondingly shaped generally cylindrical or rod-shaped aerosol generating article 100. Typically, the aerosol generating article 100 comprises a pre-packaged aerosol generating substrate 102. The aerosol generating article 100 is a disposable and replaceable article (also known as a “consumable”) which may, for example, contain tobacco as the aerosol generating substrate 102. The aerosol generating article 100 has a proximal end 104 (or mouth end) and a distal end 106. The distal end 106 is inserted into the heating chamber 18 of the aerosol generating device 10 so that at least the aerosol generating substrate 102 is contained within the heating chamber 18. The aerosol generating article 100 further comprises a mouthpiece segment 108 positioned downstream of the aerosol generating substrate 102. At least part of the mouthpiece segment 108 projects from the heating chamber 18 so that the proximal end 104 of the aerosol generating article 100 is accessible to be taken into the mouth of a user. When the aerosol generating device 10 applies heat to the aerosol generating article 100, heated vapour is emitted from the aerosol generating substrate 102. As inhalation by the user draws air towards the proximal end 104 of the aerosol generating article 100, the vapour cools and condenses as it passes through the mouthpiece segment 108 to form an aerosol with characteristics suitable for inhalation. The mouthpiece segment 108 may further comprise a filter (not shown) to remove particles or drops above a certain size from the airstream.
The aerosol generating substrate 102 and the mouthpiece segment 108 are arranged in coaxial alignment inside a wrapper 110 (e.g., a paper wrapper) to hold the components in position to form the rod-shaped aerosol generating article 100. The wrapper 110 typically does not cover the ends 104,106 of the aerosol generating article 100 in order that air can flow through the aerosol generating article 100 from the distal end 106 to the proximal end 104.
In the illustrated embodiments of the invention, the heating chamber 18 comprises a closed base 32. That is, the heating chamber 18 is cup shaped. This can ensure that air drawn from the open first end 26 is guided through the aerosol generating substrate 102.
In the embodiment of
A susceptor 40 is located inside the cavity 20 of the heating chamber 18. Different configurations of susceptor 40 are known and will not be described here. Typically, the susceptor 40 comprises one or more elements disposed around an inner wall of the heating chamber 18, which are arranged to be in contact or in close proximity with the wrapper 110 of an aerosol generating article 100 that is received in the cavity 20. When the heating controller 38 supplies power to the heating coil 36 at a suitable frequency, it generates alternating magnetic fields, which induce currents to flow in the susceptor 40. The material and structure of the susceptor 40 are chosen such that eddy currents induced in the susceptor 40 cause power to be dissipated as heat. The heat is transferred by conduction, convection and/or radiation to the substrate 102 of the aerosol generating article 100 and causes volatile substances in the substrate 102 to vaporize. The volatile substances are entrained in the flow of air drawn through the aerosol generating article to form an aerosol that can be inhaled by the user, as previously described.
In accordance with the present invention, the aerosol generating device 10 shown in
The first terminal 42 and the second terminal 44 are preferably disposed such that they contact parts of the aerosol generating article 100 that are relatively widely separated from one another. As a result, current flowing between the first and second terminals 42,44 samples a substantial part of the substrate 102. In the illustrated example of
In the illustrated example of
A further difference from the embodiment of
Because the blade 50 serves both as the heating element and as the second terminal, it is simpler to configure the system such that it switches between heating and measurement modes, whereby the blade 50 is not used to measure the dielectric response of the aerosol generating article 100 while it is also supplying heat. However, it is technically feasible and potentially beneficial to measure the dielectric response at the same time as heating.
The embodiment of
Although the heating controller 38, voltage generator 46 and admittance analyser 48 are illustrated as discrete components, they may share common elements. For example, at least their control functions may all be performed by a common processor that serves as the general controller 24 for the aerosol generating system 1. If the system 1 is operated through a wireless interface with a remote device such as a smartphone, then the admittance analyser 48 may be used only to measure the characteristics of the current between the first and second terminals 42,44, with at least part of the determination of the dielectric response being performed on the remote device.
This shape of aerosol generating article 100 provides large, flat upper and lower surfaces 60,62. The first terminal 42 and second terminal 44 used for measuring the dielectric response of the article 100 are mounted in the heating chamber (not shown) of the aerosol generating device 10 so as to be respectively adjacent to the upper and lower surfaces 60,62 of the aerosol generating article 100. The terminals 42,44 are planar, they are of generally equal size and shape, and they face one another in the configuration of a capacitor with the aerosol generating substrate 102 as the dielectric between them. Although
It will be understood that the flattened form of the aerosol generating article 100 shown in
Although exemplary embodiments have been described in the preceding paragraphs, it should be understood that various modifications may be made to those embodiments without departing from the scope of the appended claims. Thus, the breadth and scope of the claims should not be limited to the above-described exemplary embodiments.
Any combination of the above-described features in all possible variations thereof is encompassed by the present disclosure unless otherwise indicated herein or otherwise clearly contradicted by context.
Number | Date | Country | Kind |
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21170926.6 | Apr 2021 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/059882 | 4/13/2022 | WO |