The present invention concerns a method for determining a reference lateral position of a copy in a folding machine.
Known from document EP-A-658 426 is a method used to determine the lateral position of a copy in a folding machine such that when the fingers of a collecting cylinder grip the front edge of the copy, it is not damaged. The lateral position of the copy is determined such that the lateral edges are at least half covered with a conveyor belt.
However, a folding machine has a number of conveying devices arranged behind each other in the folding machine and serving to convey the copy through the folding machine. These conveying devices are, for example, made up of conveyor belts. The conveyor belts from one conveying device to another are not arranged in the same lateral position. As a result, a given lateral position of a copy can lead to optimal positioning in relation to the belts of a first conveying device, but positioning damaging the lateral edges in a second conveying device.
The present invention provides a method making it possible to minimize the danger of damaging a copy in a folding machine, through several conveying devices and according to various types of damage. The damaging conditions being minimized, the benefit will may be felt in terms of waste and/or the maximum production rhythm if they depend on it.
To that end, the invention provides a method as indicated above, characterized in that at least one of the first preferred lateral zones extends laterally beyond the first connected conveying member and laterally overlaps said first conveying member, and in that the reference lateral position is determined such that at least the first lateral edge is situated inside a first preferred lateral zone associated with said first lateral edge.
According to specific embodiments, the method according to the invention may include one or several of the following features:
i indicating the position of the conveying device in the folding machine; N being the position of the last considered conveying device in the folding machine; K, is a value indicating the sensitivity of a signature or booklet or copy in the conveying device i. This value for example translates the fact that a copy having folds parallel to the cylinder axis from one cylinder to the next is less sensitive than one that does not: aij is a value indicating the stiffness of the edge j of the signature or booklet or copy in the conveying device i; and CPij is the overlap penalty coefficient of the edge j of the zone i.
The invention also provides a method for using a folding machine characterized by the following steps:
According to one particular embodiment, this usage method includes a feature according to which a display module indicates information that corresponds to the quality value Q.
The invention also provides a folding machine comprising a device for determining the reference position of a copy, adapted to implement the method described above.
The invention will be better understood upon reading the description that follows, provided solely as an example, and done in reference to the appended drawings, in which:
The folding machine 2 is adapted to fold a strip of printed paper 4.
The folding machine 2 comprises a control device 6 connected to the different components of the folding machine 2.
The folding machine 2 is provided with an input triangle 8 adapted to form a first fold in the paper strip 4.
The folding machine 2 includes four perforating cylinders 10, two of which are longitudinal perforator drums and two of which are transverse perforating discs, as well as pull rolls 12 arranged downstream from the input triangle 8. The folding machine 2 is also provided with a transfer drum 14 that cooperates with a cutting cylinder 16 adapted to cut copies 30 from the folded strip of paper 4.
A first conveyor 18 surrounds part of the circumference of the transfer drum 14.
Downstream from the transfer drum 14, the folding machine 2 also has a folding cylinder 20 as well as a second fold cylinder 22.
The folding machine 2 is also provided with a square fold device 24 and a second conveyor 26 extending from the folding cylinder 20 to a vaned rotor 28.
The folding machine 2 determines a path of the strip 4 and copies 30. The path of the strip 4, of the copies 30, respectively, is done in a direction of travel S that extends parallel to the plane of
The path leads from the input triangle 8 through the perforator cylinders 10 and the pull rolls 12 to the transfer drums 14 and cutting cylinders 16. These transfer drums 14 and cutting cylinders 16 separate the strip of paper 4 into copies 30. The path continues along the first conveyor 18, along part of the circumference of the folding cylinder 20 to the second conveyor 26 to the square fold device 24 or to the vaned rotor 28.
In particular, the first conveyor 18 defines a first portion 32 of the path extending around part of the circumference of the transfer drum 14. The second conveyor 26 defines a second section 34 of the path extending from the folding cylinder 20 to the square fold device 24.
The first conveyor 18 is provided with eight first conveyor belts 36 situated next to each other in the lateral direction T and guided around a plurality of guide cylinders 38. As shown in
Each copy 30 defines a front edge 40 and a rear edge 42 as well as a first lateral edge 44 and a second lateral edge 46. The two lateral edges 44, 46 extend parallel to the direction of travel S.
When copies 30 are conveyed by the folding machine 2, two problems may arise. The first problem is related to the cantilever PAF of a lateral edge 44, 46 in relation to the belt 36 that is in contact with the copy 30 and at the same time is last engaged with the concerned lateral edge 44, 46 (see
The second problem leading to flaws in the copy 30 appears when the lateral edge 44, 46 of the copy 30 does not sufficiently overlap a belt 36 or is too close to a belt 36 that is not participating in the transport of that copy 30. In that case, it is the distance between the concerned lateral edge 44, 46 and the closest belt 36 that will be considered and evaluated as critical or not.
The control device 6 of the folding machine 2 according to the invention is adapted to determine a reference lateral position of the copy 30 in the folding machine so as to minimize the risks related to these two problems in one or several consecutive zones, depending on the configuration of the folding machine (and therefore depending on the desired copy type and format).
To that end, the control device 6 defines, for each of the belts 36 for each of the lateral edges 44, 46, a first preferred lateral zone 48. In
The reference lateral position of the copy 30 is determined such that in principle, the first lateral edge 44 and/or the second lateral edge 46 are situated inside the first preferred lateral zone 48 of the considered belt 36. The result is obtained by minimizing the insufficient cantilever and overlap criticality values CPAFi and CPi (see below).
The first preferred lateral zone 48 is defined from the laterally exterior side in relation to the copy 30 and in relation to the considered belt 36 by a maximum cantilever max.PAF. On the other side, the first preferred lateral zone 48 is defined by the middle ridge of the considered belt 36.
The second conveyor 26 includes eight second conveyor crowns 50 situated next to each other and guided around a plurality of guide cylinders 52. Similar to the first belts 36, each second belt 50 has a width L and a distance d to the adjacent conveyor belt 50.
These sizes L and d are also measured in the lateral direction T.
The only difference between the second conveyor 26 and the first conveyor 18 is that the second belts 50 are arranged in different lateral positions from the belts 36 of the first conveyor 18.
Moreover, in the case where the copy was folded between the first and second conveyors, the influence of the cantilever value on any degradation is reduced because the copy is stiffer. It is possible to weight the cantilever criterion for each conveyor depending on the state of the copy (folded or not, number of folds).
As shown in
In order to determine the lateral position of the conveyor belts, the control device 6 includes first sensors 60 that are adapted to note the lateral position and the width L of each of the first belts 36. Moreover, the control device 6 includes two sensors 62 adapted to note the lateral position and the width L of each of the two belts 50. A third sensor 64 of the control device makes it possible to indicate the actual lateral position of the strip of paper 4 or of the copies 30. Depending on the design of the folding machine, this third sensor may be upstream or down-stream from the cutting cylinder, for example in the base of “accelerated” ribbing banks, having an overspeed.
The control device 6 is adapted to determine the reference lateral position of a copy 30 such that at least one of the lateral edges 44, 46 is situated inside a first related preferred lateral zone 48. Preferably, the reference position is determined such that each of the lateral edges 44, 46 is situated inside a preferred lateral zone 48 of the first conveyor, and outside each zone to be avoided 56.
More particularly, the control device 6 determines the reference lateral position such that on each of the lateral edges 44, 46, the copy 30 is in a preferred zone 48, 54 of each of the conveyors 18, 26.
The control device 6 is adapted to move the input triangle 8 and/or the square fold device 24 laterally in relation to the direction of travel S, i.e. in the direction T. Thus, the control device 6 can move the copies 30 laterally.
In order to optimize the quality of the positioning of the copies over several zones, the control device 6 is adapted to calculate a positioning quality value Q that indicates the quality of the lateral position of the copy 30 in the folding machine.
Reference i then indicates the conveyor device. For a folding machine having N conveyor devices, this reference i can have values from 1 to N. Reference j indicates the concerned lateral edge of the copy. This reference j can have values 1 or 2. The references are noted ij.
In order to determine this positioning quality value Q, the control device 6 first determines the cantilever PAF11 of the lateral edge 44 and the cantilever PAF12 of the lateral edge 46 in relation to the first belt 36 that supports the copy and is closest to the concerned lateral edge 44, 46.
Then, a cantilever value XPAF11 is calculated based on PAF11, using formula XPAF11=PAF11+L and a cantilever value XPAF12 is calculated based on PAF12 using formula XPAF12=PAF12+L.
Generally, the value XPAFij is calculated by the sum of the cantilever PAFij and the offset between the ridge that defines the cantilever and the origin 0 of the associated function CPAF. The offset is, in this case, the width L.
In the case where the edge of the copy 30 is overlapped by the belt, the associated value PAFij remains null.
The control device 6 then determines two first cantilever coefficients CPAF11 and CPAF12, each of which is a function of one of the cantilever values XPAF11 and XPAF12.
One example of a graph of the function connecting the cantilever value XPAF11 of the lateral edge 44 to the coefficient CPAF11 is indicated in
The positioning quality value Q is also a function of the lateral position of the copy 30 in the second conveyor 26.
To that end, the control device 6 first determines the cantilever PAF21 of the lateral edge 44 and the cantilever PAF22 of the lateral edge 46 each time in relation to the second belt 50 that supports the copy 30 and is the closest to the concerned lateral edge 44, 46.
Then, a cantilever value XPAF21 is calculated based on PAF21, using formula XPAF21=PAF21+L and a cantilever value XPAF22 is calculated using formula XPAF22=PAF22+L.
Then, two second cantilever coefficients CPAF21 and CPAF 22 are determined, each of which is a function of one of the cantilever values XPAF21 and XPAF22.
The positioning quality value Q also depends on whether the lateral edges 44, 46 are situated in a zone to be avoided 56.
In the case where the considered edge 44 or 46 is situated in a zone to be avoided 56, the control device 6 applies at penalty coefficient CP equal to a value CE. In the other cases, the penalty coefficient CP is set at 0.
Then, the positioning quality value Q is calculated by the control device 6 as a function of coefficients CPAF11, CPAF12, CPAF21 and CPAF22 and the penalty coefficients. Thus, one obtains a positioning quality value indicating the overall risk of damage to the copy by the conveyors 18 and 26. For example, the lateral positioning quality value Q for the two conveyors 18; 26 can be equal to Q=K1×[MAX ((a11×CPAF11); (a12×CPAF12))]+K2×[MAX ((a21×CPAF21); (a12×CPAF22))]+MAX (CP11; CP12)+MAX (CP21; CP 22)
i being 1 for the first conveyor 18 and 2 for the second conveyor 26;
Ki is a value indicating the sensitivity of the signature or booklet or copy in the conveyor i. This value Ki translates the fact that a copy having folds parallel to the cylinder is less sensitive than when it does not have one.
aij is a value indicating the stiffness of the lateral edge j of the signature or booklet or copy in the conveyor i. This value aij represents the fact that the edge of the copy having a triangle fold is stiffer than the free edge.
CPij is the penalty coefficient representing the overlap criticality of the edge j in the conveyor i.
The control device 6 then calculates the positioning quality value Q for at least two different lateral positions of the copy 30 in the folding machine 2, and then determines, as reference lateral position, the position for which the quality value Q is that for which the risk of damage to the copy is the smallest. In this case, the reference lateral position is that whereof the positioning quality value Q is the smallest.
In order to further improve the folding quality during the operation of the folding machine 2, the control device 6 notes, via the sensor 64, the actual lateral position of the strip 4 and of the copies 30 and compares said actual lateral position with the reference lateral position. In the event the actual lateral position differs from the reference lateral position, the control device 6 moves the triangle 8 and/or the square fold device 24 so as to reduce the difference between the reference lateral position and the actual lateral position. This movement is preferably done until the actual lateral position is identical to the reference lateral position.
It should be noted that the method for determining the reference lateral position according to the invention was described in the case of the specific example of the first conveyor 18 and the second conveyor 26. The method can be applied in the same way to a folding machine having a number N of successive conveying devices on a given path. In this case, the control device 6 calculates 2×N cantilever coefficients CPAP11 and 2 . . . CPAFn1 and 2 and the value Q is a function of the maximum per zone of these 2×N coefficients.
In its most general form, the formula for calculating the value Q can be:
i indicating the position of the conveying device (conveyor) in the folding machine; N being the position of the last considered conveying device in the folding machine; Ki is a value indicating the sensitivity of a signature or booklet or copy 30 in the conveying device I; aij is a value indicating the stiffness of the edge j of the signature or booklet or copy in the conveying device I (this value represents the fact that the copy edge having a triangle fold is stiffer than the free edge); and CPij is the overlap penalty coefficient of the edge j of the zone i).
The method for determining the reference lateral position is also not limited to conveyors, but can be applied to any conveying device including conveying members, such as belts, bands, clips or gripping fingers.
The method according to the invention makes it possible to minimize the risks of damage to copies by the various conveying devices.
Alternatively, it is not necessary to calculate a cantilever value XPAFij to determine the coefficient CPAFij, but this coefficient CPAFij can depend solely on PAFij.
The folding machine according to the invention can advantageously include a display module that is adapted to indicate information corresponding to the quality value Q.
Number | Date | Country | Kind |
---|---|---|---|
0852268 | Apr 2008 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/FR09/50566 | 4/2/2009 | WO | 00 | 12/28/2010 |