The present invention relates to the field of separation of acid compounds such as the hydrogen sulfide (H2S) or the carbon dioxide (CO2) contained in a gas stream, for example natural gas hydrocarbon, fumes or other industrial effluents. The present invention aims to use the formation of gas hydrates in order to remove the largest possible amount of acid compounds from the gas stream so as to enrich in acid compounds another gaseous effluent while making it possible to increase the delivery pressure.
A known gas deacidizing method comprises a stage of extraction of the acid compounds contained in the gas to be treated by contacting this gas with the regenerated solvent in an absorber operating at the pressure of the gas to be treated, followed by a stage of thermal regeneration of the solvent generally operating at a pressure slightly higher than the atmospheric pressure. This thermal regeneration is generally carried out in a column equipped with a bottom reboiler and a top condenser allowing to cool the acid compounds released through regeneration and to recycle the condensates to the top of the regenerator as reflux.
In the prior method, regeneration of the absorbent solution laden with acid compounds is costly as regards energy consumption, which is a major drawback. Furthermore, the acid gas delivered by the regeneration is delivered at the low regeneration pressure, generally between 1 and 5 bar abs. In case of injection of these acid gases into a reservoir, a highly energy-costly compression is then required.
Document U.S. Pat. No. 7,128,777 describes a method of separation by hydrate formation of the acid gases contained in a gas stream. This patent uses water both as component of the hydrates and as transportation medium for carrying the hydrate phase to a separator, then to compressors. The dual function of water as component and as transportation medium is likely to limit the conversion of water to hydrate and to generate the formation of hydrate blocks that may clog pipes.
The present invention aims to use a non-water-miscible phase as the water dispersion and hydrate phase transportation medium, allowing both to prevent clogging risks during transportation of the hydrate slurry, to improve transfer of the acid gas to an aqueous phase and to increase the conversion ratio of the water to hydrates. This slurry is obtained using one or more amphiphilic additives possibly having the property of lowering the hydrate formation temperature and/or of modifying the formation and agglomeration mechanisms.
The present invention thus relates to a method of enriching a gaseous effluent with acid compounds, comprising the following stages:
The hydrate dispersion pressure can be increased by a factor ranging between 2 and 200 times the feed gas pressure.
At least one non-ionic, anionic, cationic or zwitterionic amphiphilic compound having at least the hydrate anti-agglomeration property can be added to said mixture.
The amphiphilic compound can comprise a hydrophilic part and a part having a high affinity with the phase non-miscible with the aqueous phase.
Other features and advantages of the invention will be clear from reading the description hereafter, given by way of non limitative example, with reference to the accompanying figures wherein:
The present invention notably has the following advantages:
The method of enriching a gaseous effluent with acid gas using the gas hydrates as the enrichment agent comprises three main stages illustrated by
The hydrate formation/dissociation process intended to deplete a feed gas for example in CO2, then to enrich in CO2 an effluent from the process is carried out in a medium comprising water—hydrates component—and a non-water-miscible solvent. At least one amphiphilic compound having the property of lowering the hydrate formation temperature and/or of modifying the formation and agglomeration mechanisms is preferably added to this mixture. These changes can be particularly turned to account for transportation of the hydrate dispersion.
The proportions of the water/solvent mixture can respectively range between 0.5/99.5 and 60/40% by volume, preferably between 10/90 and 50/50% by volume, and more precisely between 20/80 and 40/60% by volume.
The amphiphilic compounds are chemical compounds (monomer or polymer) having at least one hydrophilic or polar chemical group, with a high affinity with the aqueous phase and at least one chemical group having a high affinity with the solvent (commonly referred to as hydrophobic).
Upon contact of a water phase with a gas that can form hydrates, one observes on the one hand a low conversion ratio of water to hydrate, essentially due to the low solubility of the gas in water, and on the other hand, upon formation of these hydrates, a strong agglomeration of the particles leading to the formation of solid blocks, plugs or deposits that make the system non pumpable.
With water/solventlamphiphilic compound systems, it can be observed that, when contacting the feed gas to be treated with such mixtures, one obtains:
These advantageous properties are obtained within a very wide temperature and pressure range.
The amphiphilic compound can be added to said mixture in a proportion ranging between 0.1 and 10% by weight, preferably between 0.1 and 5% by weight, in relation to the phase non-miscible in the aqueous phase, i.e. the solvent.
The solvent used for the method can be selected from among several families: hydrocarbon-containing solvents, silicone type solvents, halogenated or perhalogenated solvents.
In the case of hydrocarbon-containing solvents, the solvent can be selected from among:
The hydrocarbon-containing solvent for the method is characterized in that its flash point is above 40° C., preferably above 75° C. and more precisely above 100° C. Its crystallization point is below −5° C.
The solvents of silicone type, alone or in admixture, are for example selected from among:
The halogenated or perhalogenated solvents used in the method are selected from among perfluorocarbides (PFC), hydrofluoroethers (HFE), perfluoropolyethers (PFPE).
The halogenated or perhalogenated solvent used in the method is characterized in that its boiling point is greater than or equal to 70° C. at atmospheric pressure and its viscosity is below 1 Pa.s at ambient temperature and atmospheric pressure.
The amphiphilic compounds comprise a hydrophilic part that can be either neutral or anionic, or cationic, or zwitterionic. The part having a high affinity with the solvent (referred to as hydrophobic) can be hydrocarbon-containing, silicone-containing or fluoro-silicone-containing, or halogenated or perhalogenated.
The hydrocarbon-containing amphiphilic compounds used alone or in admixture to facilitate formation and/or transportation of the hydrates according to the present invention are selected from among the non-ionic, anionic, cationic or zwitterionic amphiphilic compounds.
The non-ionic compounds are characterized in that they contain:
The bond between the hydrophilic part and the hydrophobic part can be, for example, an ether, ester or amide function. This bond can also be obtained by a nitrogen or sulfur atom.
Examples of non-ionic amphiphilic hydrocarbon-containing compounds are oxyethylated fatty alcohols, alkoxylated alkylphenols, oxyethylated and/or oxypropylated derivatives, sugar ethers, polyol esters, such as glycerol, polyethylene glycol, sorbitol and sorbitan, mono and diethanol amides, carboxylic acid amides; sulfonic acids or amino acids.
Anionic amphiphilic hydrocarbon-containing compounds are characterized in that they contain one or more functional groups ionizable in the aqueous phase so as to form negatively charged ions. These anionic groups provide the surface activity of the molecule. Such a functional group is an acid group ionized by a metal or an amine. The acid can be, for example, carboxylic, sulfonic, sulfuric or phosphoric acid.
The following anionic amphiphilic hydrocarbon-containing compounds can be mentioned:
Cationic amphiphilic hydrocarbon-containing compounds are characterized in that they contain one or more functional groups ionizable in the aqueous phase so as to form positively charged ions. These cationic groups provide the surface activity of the molecule.
Examples of cationic hydrocarbon-containing compounds are:
Zwitterionic hydrocarbon-containing compounds are characterized in that they have at least two ionizable groups, such that at least one is positively charged and at least one is negatively charged. The groups are selected from among the anionic and cationic groups described above, such as for example betaines, alkyl amido betaine derivatives, sulfobetaines, phosphobetaines or carboxybetaines.
The amphiphilic compounds comprising a neutral, anionic, cationic or zwitterionic hydrophilic part can also have a silicone or fluoro-silicone hydrophobic part (defined as having a high affinity with the non-water-miscible solvent). These silicone, oligomers or polymers, amphiphilic compounds can also be used for water/organic solvent mixtures, water/halogenated or perhalogenated solvent mixtures or water/silicone solvent mixtures.
The neutral silicone amphiphilic compounds can be oligomers or copolymers of PDMS type wherein the methyl groups are partly replaced by alkylene polyoxide groups (of ethylene polyoxide or propylene polyoxide type or an ethylene polyoxide and propylene polymer blend) or pyrrolidone groups such as PDMS/hydroxy-alkylene oxypropyl-methyl siloxane derivatives or alkyl methyl siloxane/hydroxy-alkylene oxypropyl-methyl siloxane derivatives.
These copolyols obtained by hydrosilylation reaction have reactive terminal hydroxyl groups. They can therefore be used to obtain ester groups, for example by reaction of a fatty acid, or alkanolamide groups, or glycoside groups.
Silicone polymers comprising alkyl side groups (hydrophobic) directly linked to the silicon atom can also be modified by reaction with fluoro alcohol type molecules (hydrophilic) so as to form amphiphilic compounds.
The surfactant properties are adjusted with the hydrophilic group/hydrophobic group ratio.
PDMS copolymers can also be made amphiphilic by anionic groups such as phosphate, carboxylate, sulfate or sulfosuccinate groups. These polymers are generally obtained by reaction of acids on the terminal hydroxide functions of polysiloxane alkylene polyoxide side chains.
PDMS copolymers can also be made amphiphilic by cationic groups such as quaternary ammonium groups, quatemized alkylamido amine groups, quaternized alkyl alkoxy amine groups or a quaternized imidazoline amine. It is possible to use, for example, the PDMS/benzyl trimethyl ammonium methylsiloxane chloride copolymer or the halogen N-alkyl-N,N dimethyl-(3-siloxanylpropyl)ammonium derivatives.
PDMS copolymers can also be made amphiphilic by betaine type groups such as a carboxybetaine, an alkylamido betaine, a phosphobetaine or a sulfobetaine. In this case, the copolymers comprise a hydrophobic siloxane chain and, for example, a hydrophilic organobetaine part of general formula:
(Me3SiO)(SiMe2O)a(SiMeRO)SiMe3
with R=(CH2)3+NMe2(CH2)bCOO−; a=0,10; b=1,2
The amphiphilic compounds comprising a neutral, anionic, cationic or zwitterionic hydrophilic part can also have a halogenated or perhalogenated hydrophobic part (defined as having a high affinity with the non-water-miscible solvent). These halogenated amphiphilic compounds, oligomers or polymers, can also be used for water/organic solvent or water/halogenated or perhalogenated solvent or water/silicone solvent mixtures.
The halogenated amphiphilic compounds such as, for example, fluorine compounds can be ionic or non-ionic. The following can be mentioned in particular:
In order to test the efficiency of using a non-water-miscible solvent and amphiphilic compounds used in the method according to the invention, we simulated the hydrates formation stage and their transportation for a gas mixture containing methane and CO, in the device described by
The device comprises a 1.5-liter reactor 10 comprising an inlet 11 and an outlet for the gas, an inlet 12 and an outlet 13 for the liquid. These liquid inlet and outlet are connected to a 10-m long circulation loop 14 made up of tubes that are 7.7 mm in inside diameter.
Tubes having the same diameter as the loop provide circulation of the fluids from the loop to the reactor, and conversely, by means of a gear pump 15 located between them. A sapphire cell C integrated in the circuit allows to display the circulating liquid and the hydrates if formed.
To determine the efficiency of the additives according to the invention, the liquid(s) (water or water+solvent+additive) are fed into the reactor with a volume of 1.4 l. The pressure in the device is then raised up to 7 MPa by means of the gas studied.
Homogenization of the liquids is provided by their circulation in the loop and the reactor. By following the pressure drop and flow rate variations, a fast temperature decrease from 17° C. to 4° C. (below the hydrate formation temperature) is applied. The temperature is then maintained at this value.
The tests can last from some minutes to some hours. The conversion ratio of water to hydrates is calculated and the transportability of the hydrate slurry once formed is studied when transportation is possible. In this case, pressure drop DP and flow rate F in the loop are stable.
The following examples illustrate the invention and should not be considered to be limitative. Example 1 is given by way of comparison.
We operate with a liquid consisting of 100% water. The gas used comprises, by mole, 90% methane, 2% nitrogen and 8% CO2. The reactor and the loop are pressurized at 7 MPa, then gas delivery is stopped. Under such conditions, a 1.45 MPa pressure decrease is observed. As soon as hydrates form, the pump flow rate becomes unstable, the pressure drop between the inlet and the outlet of the loop increases significantly and reaches its maximum value. The mixture is not properly pumped. Complete clogging due to the hydrates occurs within twenty minutes. The hydrates form a block and circulation of the fluid becomes impossible. The proportion of water converted to hydrates is 3%.
We operate as in comparative Example 1, but with a fluid made up, by volume, of 10% water and 90% solvent to which an amphiphilic compound obtained by reaction between a succinic polyisobutenyl anhydride and polyethylene glycol is added. The amphiphilic compound is added at a concentration of 0.17% by weight in relation to the volume of solvent. The composition by weight of the solvent is as follows:
Under such conditions, a 1.95 MPa pressure decrease is observed, the pressure in the system reaches the equilibrium curve of the methane hydrates. The flow rate and the pressure drop after hydrate formation in the loop are stable, which means that the hydrate slurry remains pumpable. The conversion ratio of water to hydrate reaches 46%. The final composition of the gas mixture is 4.2% CO2, 3% nitrogen and 92.8% methane. The gas that is released by dissociation of the hydrate phase eventually contains 19% by mole CO2 and 81% by mole methane, and no N2. The method has thus allowed to enrich the gas resulting from the dissociation in CO2 from 8% to 19% by mole.
Number | Date | Country | Kind |
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0702495 | Apr 2007 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR2008/000457 | 4/3/2008 | WO | 00 | 4/16/2010 |