Method of evaluating characteristics of a light beam, apparatus for evaluating the characteristics, and apparatus for adjusting a write unit by employing the evaluation method

Information

  • Patent Grant
  • 6243124
  • Patent Number
    6,243,124
  • Date Filed
    Friday, September 17, 1999
    25 years ago
  • Date Issued
    Tuesday, June 5, 2001
    23 years ago
Abstract
At least two light beam detection units are spaced at a predetermined distance and provided in the scanning direction of a surface to be scanned. A light beam is emitted to the light beam detection unit provided on a scanning start side, by lighting a light beam source which is employed to scan the surface linearly during a scanning period equivalent to 1 dot during scanning. A light beam is emitted to the light beam detection unit provided on a scanning end side, by lighting the light beam source during the scanning period after elapse of a light-off period computed from a previously designed scanning speed and the predetermined distance. Based on a detection result of the light beam detection unit provided on the scanning start side and a detection result of the light beam detection unit provided on the scanning end side, scanning characteristics required of the light beam are evaluated.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to an apparatus for evaluating an image formation device, such as a laser printer and a copying machine. More particularly, the invention relates to a method of evaluating characteristics required of a light beam which is emitted from the write unit of an image formation device toward a latent image carrier, such as a photosensitive drum and a photosensitive belt. The invention also relates to a light beam characteristic evaluation apparatus that is employed for evaluating the characteristics, and further relates to an apparatus for adjusting a write unit by employing the evaluation method.




2. Description of the Related Art




Conventionally, an image forming device, such as a laser printer, a copying machine, and a facsimile device, performs writing on the surface of the photosensitive drum (latent image carrier) of an image forming unit by scanning the drum surface in both a horizontal scanning direction (i.e., main scanning direction) and a vertical scanning direction (i.e., sub-scanning direction) with a light beam emitted from a write unit, thereby forming an electrostatic latent image. In order to make the latent image visible and form a toner image, toner is caused to adhere to the surface of the photosensitive drum on which the latent image is formed. The toner image is transferred and fixed onto transfer paper. In this manner, an image is formed on the transfer paper.




The write unit is provided with an optical scanning system for scanning the surface of the photosensitive drum with a beam of light. The surface of the photosensitive drum is scanned in the horizontal scanning direction by the optical scanning system, while the surface is scanned in the vertical scanning direction by rotating the photosensitive drum.




In these image formation devices, incidentally, the characteristics required of the light beam of the write unit are evaluated in performing writing on the surface of the photosensitive drum which is a writing object.




For instance, in a copying machine, the image information on a manuscript is read in sequence and converted to a beam of light. In the case where the light beam writing position on the photosensitive drum surface deviates from a previously designed reference position, there arises a disadvantage that an image corresponding to the image information of a manuscript cannot be formed at the reference position.




Particularly, in an image formation device, in which two laser light sources for emitting a beam of light are provided in the write unit and writing is performed on the photosensitive drum surface at two times the normal speed by scanning the photosensitive drum surface in the horizontal scanning direction concurrently with two light beams, if the writing position of one of the two light beams deviates from the writing position of the other light beam in the horizontal scanning direction, the image on a manuscript cannot be reproduced with high fidelity. Therefore, it is required to perform both the evaluation of the writing position of one light beam and the evaluation of the writing position of the other light beam.




In the case of a write unit which performs writing on a photosensitive drum by a single light beam, a writing position is computed for each surface of a polygon mirror constituting an optical scanning system. The object of evaluation in this case is both the position offset in the horizontal scanning direction (pitch fluctuation in the horizontal scanning direction) on each surface of the polygon mirror and the position offset in the vertical scanning direction (pitch fluctuation in the vertical scanning direction) on each surface of the polygon mirror.




In the case of a write unit which performs writing on a photosensitive drum by a plurality of multiplexed light beams, a pitch between light beams is also an object of evaluation in addition to the aforementioned evaluations.




Also, when two points on a manuscript in the horizontal scanning direction are extracted, two points on a copied image on transfer paper corresponding to the two points on the manuscript are extracted, and the distance between the two points on the manuscript is compared with the distance between the two points on the copied image, they must be equal to each other as long as copying is performed with equimagnification. If the distance between two points on a manuscript is not exactly equal to the distance between two points on a copied image, this will result in a magnification error. Since an image cannot be reproduced with high fidelity on transfer paper, performing the evaluation of a magnification error is required. In addition, in the case of enlargement and reduction, a ratio of a copied image formed on transfer paper to an image on a manuscript has to be equal to a desired magnification or demagnification ratio. If these ratio differ from each other, an image cannot be reproduced with high fidelity and therefore the evaluation of a magnification error will also be required.




Additionally, in the case where a left-side point and a right-side point on transfer paper are offset in the vertical scanning direction, it means that the scanning line has a tilt to the left or the right and therefore this scanning line tilt is also an object of evaluation.




Furthermore, assume that three points on a manuscript are extracted from left to right along the horizontal scanning direction and that the middle point is present at equal distances from the remaining two points. If the distance to the corresponding left-side point and the distance to the corresponding right-side point on the transfer paper are not equal with the corresponding middle point on the transfer paper as reference, a copied image will lack the balance between the right side and the left side. Therefore, it is also required to evaluate whether or not a distance from a middle point to a left-side point and a distance from a middle point to a right-side point are equal to each other.




In this case, if the difference between the writing position of the left-side point and the writing position of the middle point is not equal in the vertical scanning direction to the difference between the writing position of the right-side point and the writing position of the middle point, the scanning line will have a curve. Similarly, an image is not reproduced with high fidelity, so that it is also required to evaluate whether or not a scanning line has a curve.




Incidentally, a conventional apparatus for evaluating the characteristics of a light beam in the horizontal scanning direction is shown, for example, in

FIG. 1

(see Japanese Laid-Open Patent Publication No. HEI 5-284293).




In the figure, reference numeral


1


denotes a write unit (optical unit). The write unit


1


is provided with a beam source (laser light source)


2


, a rotatable polygon mirror


3


, and an fθ lens


4


. The beam source (laser light source) consists of a semiconductor laser


2


. The semiconductor laser


2


is modulated and driven by an optical analog modulator


5


. The optical analog modulator


5


modulates the strength of laser light emitted from the semiconductor laser


2


in correspondence to a manuscript image. The laser light emitted from the semiconductor laser


2


is deflected by rotation of the polygon mirror


3


.




A pair of spaced photoelectric conversion elements


7




a


and


7




b


are provided in the horizontal scanning direction on a photosensitive surface


6


equivalent to the surface of a photosensitive drum provided in an image forming unit. In order to enhance received-light position accuracy (writing position accuracy), light intercepting plates


8




a


and


8




b


with a pinhole (circular small hole) are provided directly before the photoelectric conversion elements


7




a


and


7




b


. Let the distance between this pair of pinholes be L.




If the polygon mirror


3


is rotated with the semiconductor laser


2


lit at all times during scanning and if the photosensitive surface


6


is scanned in the horizontal direction Q


1


with the light beam P


1


, the first photoelectric conversion element


7




a


will first receive the light beam P


1


and then the second photoelectric conversion element


7




b


will receive the light beam P


1


. From the difference between the light receiving times and the distance L, an actual scanning speed of the light beam P


1


of this write unit


1


can be computed. When this actually measured scanning speed of the light beam P


1


is faster or slower than a previously designed scanning speed, the writing position of the light beam P


1


is offset from the writing reference position.




Hence, whether this actually measured scanning speed of the light beam is within the allowable error of the designed scanning speed is evaluated. In the case where the measured scanning speed has exceeded this allowable error, the revolution speed of the polygon mirror


3


is adjusted so that the scanning speed of the write unit is within the allowable error.




This conventional light beam characteristic evaluation apparatus cannot compute the writing position itself directly. If it is to be computed, time needs to be computed until an output signal is output from the second photoelectric conversion element


7




b


since an output signal was output from the first photoelectric conversion element


7




a


. In addition, an actual scanning speed needs to be computed by dividing the distance L with the computed time, and a computation for converting this scanning speed to a writing position is needed. Therefore, the procedure for computing the writing position becomes complicated. Also, the characteristics of the light beam to be evaluated are limited.




Next, in the case where the beam diameter of the light beam P


1


on the surface of the photosensitive drum is offset from a previously designed value, the edge of an image formed on transfer paper will become dim, or cracks will occur in the scanning line, so that there is a disadvantage that picture quality will be degraded. Therefore, it is also required to evaluate the diameter or shape of the light beam on the scanned surface.




In a conventional method of evaluating the beam diameter of a light beam, a pinhole or a slit is provided at a position corresponding to the surface of a photosensitive drum, and a light receiving device is provided directly after the pinhole or the slit. With this arrangement, the beam diameter is measured in a stationary state. This conventional method, however, cannot measure the beam diameter in a scanning state.




Hence, in order to measure the beam diameter in a scanning state, a method of and an apparatus for evaluating the beam diameter of a light beam have been proposed (see Japanese Laid-Open Patent Publication No. HEI 4-351928). As shown in

FIG. 2

, a one-dimensional (1-D) charge coupled device (CCD)


9


is provided on the photosensitive surface


6


equivalent to the surface of the photosensitive drum. In the optical path of the light beam P


1


traveling toward the 1-D CCD-


9


, an objective lens is provided for directing the light beam P


1


onto the photosensitive surface


6


. While the beam spot S of the light beam P


1


is being moved in a direction of arrow Q


1


along the horizontal scanning direction, the 1-D CCD


9


is scanned n times in a direction of arrow Q


2


. The light quantity signals of pixels C


1


to Cn during a signal scan are integrated and stored in a storage circuit. By computing a signal from this storage circuit, the light beam diameter is computed.




Incidentally, in this conventional evaluation method, when the 1-D CCD


9


is moved once in the direction of arrow Q


2


and then is moved again in the direction of arrow Q


2


, the 1-scan period t


1


of the 1-D CCD


9


has elapsed. For this reason, the light beam P


1


has moved in the horizontal scanning direction (direction of arrow Q


1


) for this 1-scan period t


1


. Therefore, this evaluation method is equivalent to the constitution in which n 1-D CCDs


9


are arranged at regular intervals with the beam spot S in a stationary state, as schematically shown in FIG.


3


.




In this evaluation method, as evident in

FIG. 3

, the light beam P


1


has moved in the horizontal scanning direction for the 1-scan period t


1


of the 1-D CCD


9


, so that the beam spot S is fetched in a thinned-out state in the 1-D CCD


9


. Furthermore, during the scanning period Δt between the time that after a certain pixel Ci of the 1-D CCD


9


is scanned, the image information is read and the time that after the adjacent pixel Ci+1 is scanned, the image information is read, the light beam P


1


also moves in the horizontal scanning direction (direction of arrow Q


1


). Therefore, this is equivalent to fetching an image of the beam spot S by obliquely scanning the 1-D CCD


9


, so that an error easily comes to occur when the beam diameter is quantized. The evaluation error in this quantization of the beam diameter is increased as the scanning speed of the light beam P


1


is increased.




The aforementioned conventional light beam characteristic evaluation method (beam diameter evaluation method), therefore, has the disadvantage that it is difficult to enhance the evaluation accuracy of the beam diameter.




As previously described, the characteristics required of the light beam are a writing position characteristic to a photosensitive drum surface, pitch fluctuation in a horizontal scanning direction, pitch fluctuation in a vertical scanning direction, a beam-to-beam pitch, a magnification error, right-left balance (magnification error deviation), a scanning line curvature, a light beam diameter, a beam shape, and so on. In prior art, since the beam characteristics are evaluated by exclusive evaluation apparatuses, the characteristic evaluation of the light beam becomes complicated and is not a synthetic evaluation under the same condition, so that there is a fear that reliability of evaluation will be slightly reduced.




Furthermore, for a method of evaluating a beam spot diameter or a beam spot shape, there is a demand for an even greater enhancement in the evaluation accuracy of the beam spot diameter or beam spot shape in a scanning state.




In addition, positioning of a reference position is required in order to perform these evaluations.




For instance, Japanese Laid-Open Patent Publication No. HEI 8-86616 discloses a three-dimensional (3-D) image measurement apparatus equipped with a computer. This measurement apparatus is provided with a laser head for emitting a cross-shaped slit light to an object of measurement having a 3-D shape. The laser head is provided on a laser head bed so that it is rotatable on the intersection of the crossed slit and movable in a right-and-left direction and an up-and-down direction. This measurement apparatus is further provided with a CCD camera for photographing the measurement object, an image processing section for processing an image signal photographed by the CCD camera, and a laser head operation control section. In this 3-D image measurement apparatus, the lens center of the CCD camera and the center portion of the point end of the laser head are located on the X axis of a 3-D absolute coordinate system, and the photographing surface of the CCD camera is arranged in parallel to the X-Y plane.




This image measurement apparatus merely performs positioning of the area-type CCD element of the CCD camera by adjusting the area-type CCD element at a specific position in correspondence to the photographing position of the area-type CCD element and does not specify a reference pixel as a reference position for measurement. For this reason, there is a problem in that the offset between the positions of the reference pixel and laser light cannot be accurately grasped.




SUMMARY OF THE INVENTION




It is a first object of the present invention to provide a light beam characteristic evaluation method and a light beam characteristic evaluation apparatus which are capable of evaluating all characteristics required of a light beam.




A second object of the present invention is to provide a light beam characteristic evaluation method and a light beam characteristic evaluation apparatus which are capable of evaluating the diameter or shape of a light beam accurately even during scanning in a horizontal scanning direction (i.e., main scanning direction).




A third object of the present invention is to provide a light beam characteristic evaluation apparatus which is capable of performing positioning of a reference position accurately.




A fourth object of the present invention is to provide an adjustment apparatus for a write unit which is suitable for performing adjustment on the basis of results evaluated by employing the light beam characteristic evaluation apparatus.




The foregoing objects are accomplished by providing a light beam characteristic evaluation method comprising the steps of: providing a light beam source for emitting a light beam which scans a surface linearly; lighting the light beam source during a scanning period equivalent to 1 dot during scanning; and evaluating characteristics required of the light beam.




The foregoing objects are also accomplished by providing a light beam characteristic evaluation method comprising the steps of: providing at least two light beam detection means spaced at a predetermined distance in a scanning direction of a surface to be scanned; emitting a light beam to the light beam detection means provided on a scanning start side by lighting a light beam source which is employed to scan the surface linearly during a scanning period equivalent to 1 dot during scanning; emitting a light beam to the light beam detection means provided on a scanning end side by lighting the light beam source during the scanning period after elapse of a light-off period computed from a previously designed scanning speed and the predetermined distance; and evaluating scanning characteristics required of the light beam, based on a detection result of the light beam detection means provided on the scanning start side and a detection result of the light beam detection means provided on the scanning end side.




The light beam source may be a semiconductor laser. The light beam detection means may be area-type solid-state imaging elements. The scanning characteristics may be evaluated by computing an offset quantity between the position of the light beam on an imaging surface of the solid-state imaging element and a previously designed reference position.




The scanning period and the light-off period may be defined based on a clock signal generated by a clock generator.




The light beam source may be lit until the number of clock pulses equivalent to 1 dot is counted and put out until the number of clock pulses equivalent to the light-off period is counted.




The foregoing objects are also accomplished by a light beam characteristic evaluation apparatus comprising: a light beam source for scanning a surface; a lighting control circuit for lighting the light beam source during a scanning period equivalent to 1 dot during scanning; light beam detection means provided on the surface for detecting a light beam emitted from the light beam source; and evaluation processing means for evaluating characteristics required of the light beam on the basis of a detection result of the beam detection means.




The light beam source may be assembled into a write unit equipped with an optical scanning system. The light beam detection means may be an area-type solid-state imaging element, and the evaluation processing means may compute a writing position as a characteristic required of the light beam on the basis of a detection result of the area-type solid-state imaging element.




The area-type solid-state imaging element may be provided with at least two area-type solid-state imaging elements spaced at a predetermined distance in a horizontal scanning direction. Computation means may be provided for computing a light-off period from a previously designed scanning speed and the predetermined distance. After the light beam has been emitted on the light beam detection means provided on a scanning start side, the light beam source may be put out during the light-off period, and the light beam source may be lit again during the scanning period equivalent to 1 dot after elapse of the light-off period, whereby the light beam may be emitted on the light beam detection means provided on a scanning end side, and based on detection results of the light beam detection means, scanning characteristics required of the light beam may be evaluated.




The foregoing objects are also accomplished by providing a light beam characteristic evaluation apparatus comprising: a laser light source provided in a write unit having an optical scanning system, the laser light source being employed for scanning a surface; a lighting control circuit for lighting the laser light source during a scanning period equivalent to 1 dot during scanning; an area-type solid-state imaging element provided on the surface for detecting a light beam emitted from the laser light source; and evaluation processing means for evaluating a writing position as a characteristic required of the light beam on the basis of a detection result of the area-type solid-state imaging element.




The area-type solid-state imaging element may be provided with at least two area-type solid-state imaging elements spaced at a previously designed predetermined distance in a horizontal scanning direction. The laser light source may be put out after it has been lit during a scanning period equivalent to 1 dot toward the area-type solid-state imaging element provided on the scanning start side, and the laser light source may be lit again during the scanning period after elapse of a light-off period computed from a previously designed scanning speed and the predetermined distance. The evaluation processing means may compute a magnification error, by comparing a distance between a writing position detected by the area-type solid-state imaging element on the scanning start side and a writing position detected by the area-type solid-state imaging element on the scanning end side with the predetermined distance.




The area-type solid-state imaging element may be provided with three area-type solid-state imaging elements spaced in a horizontal scanning direction, one of the three area-type solid-state imaging elements being provided at a center position, one of the remaining area-type solid-state imaging elements being provided on a scanning start side, the other being provided on a scanning end side, and the area-type solid-state imaging element at the center position being provided at equal distances from the opposite two area-type solid-state imaging elements. The laser light source may be put out after it has been lit during a scanning period equivalent to 1 dot toward the area-type solid-state imaging element provided on the scanning start side, and the laser light source may be lit again during the scanning period toward the remaining area-type solid-state imaging elements after elapse of a light-off period computed from a previously designed scanning speed and the predetermined distance. The evaluation processing means may evaluate right-left image balance as the scanning characteristics, by comparing a distance between a writing position detected by the area-type solid-state imaging element provided on the scanning start side and a writing position detected by the middle area-type solid-state imaging element with a distance between a writing position detected by the middle area-type solid-state imaging element and a writing position detected by the area-type solid-state imaging element provided on the scanning end side.




The aforementioned light beam characteristic evaluation apparatus may further comprise a clock pulse generator for defining both the scanning period equivalent to 1 dot and the light-off period. The light beam source may be lit until the number of clock pulses equivalent to 1 dot is counted and put out until the number of clock pulses equivalent to the light-off period is counted.




The aforementioned light beam characteristic evaluation apparatus may further comprise computation means for computing the light-off period from a previously designed scanning speed and the distance.




The write unit may be provided with synchronous sensors for determining a write timing period on the scanning start and scanning end sides in the horizontal scanning direction. The laser light source may be lit continuously until a light beam is detected by the synchronous sensor on the scanning start side, and it may be put out once for 1-dot lighting after the light beam has been detected by the synchronous sensor present on the scanning start side.




The laser light source may be provided with two laser light sources and wherein writing to the surface to be scanned is possible by two light beams.




The evaluation processing means may compute a beam-to-beam pitch, based on both a position at which the area-type solid-state imaging element received a light beam emitted from one of the two laser light sources and a position at which the area-type solid-state imaging element received a light beam emitted from the other of the two laser light sources, and the evaluation processing means may evaluate the degree of parallelization between two light beams by computing the beam-to-beam pitch at least two or more points spaced in the horizontal scanning direction.




The evaluation processing means may compute beam centers of the area-type solid-state imaging elements in a vertical scanning direction (i.e., sub-scanning direction), and may evaluate a scanning line curvature of the light beam, based on the computed beam centers.




The write unit may be equipped with a synchronous sensor for determining a write timing period on a scanning start side. The area-type solid-state imaging element may be movable in a horizontal scanning direction, and the lighting control circuit may be controlled so as to light the laser light source for a period of 1 dot after a light-off period, related to a distance between the synchronous sensor and the area-type solid-state imaging element, has elapsed.




The light-off period may be computed from the distance and a previously set theoretical scanning speed.




The foregoing objects are also accomplished by providing a light beam characteristic evaluation apparatus comprising: a light beam source for scanning a surface; a lighting control circuit for lighting the light beam source during a scanning period equivalent to 1 dot during scanning; an area-type solid-state imaging element provided on the surface for detecting a light beam from the light beam source lit by the lighting control circuit; and evaluation processing means for computing a diameter of the light beam on the surface.




The beam diameter may be evaluated at at least two places in a scanning direction.




The light beam may be moved linearly in a horizontal scanning direction, and the computation means may compute both a beam diameter in the horizontal scanning direction and a beam diameter in a vertical scanning direction perpendicular to the horizontal scanning direction.




The evaluation processing means may compute a center position of the light beam from both the beam diameter in the horizontal scanning direction and the beam diameter in the vertical scanning direction.




The evaluation processing means may compute a beam shape present on the surface from both the beam diameter in the horizontal scanning direction and the beam diameter in the vertical scanning direction.




The evaluation processing means may compute a center position of the light beam, by computing both an intensity distribution of the beam diameter in the horizontal scanning direction and an intensity distribution of the beam diameter in the vertical scanning direction on each pixel of the area-type solid-state imaging element.




The foregoing objects are also accomplished by providing a light beam characteristic evaluation apparatus for evaluating a beam diameter on a first surface scanned by a light beam emitted from a laser light source which is provided in a write unit having an optical scanning system and also which is employed to perform only writing on a latent image carrier, the light beam characteristic evaluation apparatus comprising: a lighting control circuit for lighting the laser light source during a scanning period equivalent to 1 dot during scanning; an area-type solid-state imaging element provided on a second surface equivalent to the first surface for detecting a light beam from the laser light source lit by the lighting control circuit; and evaluation processing means for computing a diameter of the light beam on the second equivalent surface.




The light beam may be moved linearly in a horizontal scanning direction, and the computation means may compute both a beam diameter in the horizontal scanning direction and a beam diameter in a vertical scanning direction perpendicular to the horizontal scanning direction.




The evaluation processing means may compute a center position of the light beam from both the beam diameter in the horizontal scanning direction and the beam diameter in the vertical scanning direction.




The write unit may be equipped with a synchronous sensor for determining a write timing period of the latent image carrier, and the optical scanning system may be equipped with an fθ lens. The area-type solid-state imaging element may be arranged at an image height position equivalent to an optical axis position on the second equivalent surface, and the lighting control circuit may be controlled so as to light the laser light source for a period of 1 dot after a light-off period, related to a distance between the synchronous sensor and the area-type solid-state imaging element, has elapsed.




The evaluation processing means may evaluate a writing position, a magnification error, image balance, a scanning line curvature in a horizontal scanning direction, and a degree of parallelization of a light beam, based on the center position of the light beam.




The foregoing objects are also accomplished by providing a light beam characteristic evaluation method comprising the steps of: providing a light beam source for emitting a light beam which scans a surface linearly; lighting the light beam source during a scanning period equivalent to 1 dot during scanning; and computing a diameter or shape of the light beam.




The foregoing objects are also accomplished by providing an adjustment method comprising the steps of: providing a write unit incorporating an optical scanning system to form an electrostatic latent image on a surface of a latent image carrier by a light beam emitted from a laser light source; and moving the write unit relatively in a horizontal scanning direction against the latent image carrier in correspondence to an offset quantity of the light beam in the horizontal scanning direction, thereby adjusting the write unit.




The foregoing objects are also accomplished by providing an adjustment method comprising the steps of: providing a write unit incorporating an optical scanning system to form an electrostatic latent image on a surface of a latent image carrier by a light beam emitted from a laser light source; and moving the write unit relatively in a horizontal scanning direction against an image forming unit incorporating at least the latent image carrier in correspondence to an offset quantity of the light beam in the horizontal scanning direction, thereby adjusting the write unit.




The foregoing objects are also accomplished by an adjustment apparatus comprising: a write unit incorporating an optical scanning system to form an electrostatic latent image on a surface of a latent image carrier by a light beam emitted from a laser light source; an image forming unit incorporating at least the latent image carrier; and moving means for moving the write unit and the image forming unit relatively along a horizontal scanning direction in order to adjust an offset quantity of the light beam in the horizontal scanning direction.




The image forming unit may be provided with a developing unit.




The moving means may be constituted by a guide hole formed in a main body constitution wall of an image forming device and extending lengthwise in the horizontal scanning direction, and a support pin formed in either the write unit or the image forming unit and fitted into the guide hole.




The moving means may be constituted by an adjusting screw for moving either the write unit or the image forming unit in the horizontal scanning direction, and elastic means for urging either the write unit or image forming unit moved by the adjusting screw so that a point end of the adjusting screw abuts on the unit.




The moving means may be constituted by an adjusting screw for moving either the write unit or the image forming unit in the horizontal scanning direction and a boss portion provided in either the write unit or image forming unit moved by the adjusting screw, the adjusting screw meshing with the boss portion.




The foregoing objects are also accomplished by an adjustment method wherein a write unit, incorporating an optical scanning system to form an electrostatic latent image on a surface of a latent image carrier by a light beam emitted from a laser light source, is adjusted by moving the write unit relatively in a vertical scanning direction against the latent image carrier in correspondence to an offset quantity of the light beam in the vertical scanning direction, the vertical scanning direction being defined as a direction perpendicular to both a traveling direction of a light beam which is incident from the write unit toward the image forming unit and a horizontal direction.




The foregoing objects are also accomplished by an adjustment method wherein a write unit, incorporating an optical scanning system to form an electrostatic latent image on a surface of a latent image carrier by a light beam emitted from a laser light source, is adjusted by moving the write unit relatively in a vertical scanning direction against an image forming unit incorporating at least the latent image carrier in correspondence to an offset quantity of the light beam in the vertical scanning direction, the vertical scanning direction being defined as a direction perpendicular to both a traveling direction of a light beam which is incident from the write unit toward the image forming unit and a horizontal direction.




The foregoing objects are also accomplished by an adjustment apparatus comprising: a write unit incorporating an optical scanning system to form an electrostatic latent image on a surface of a latent image carrier by a light beam emitted from a laser light source; an image forming unit incorporating at least the latent image carrier; and moving means for moving the write unit and the image forming unit relatively along a vertical scanning direction defined as a direction perpendicular to both a traveling direction of a light beam which is incident from the write unit toward the image forming unit and a horizontal direction in order to adjust an offset quantity of the light beam in the vertical scanning direction.




The image forming unit may be provided with a developing unit.




The moving means may be constituted by a guide hole formed in a main body constitution wall of an image forming device and extending lengthwise in the vertical scanning direction, and a support pin formed in either the write unit or the image forming unit and fitted into the guide hole.




The moving means may be constituted by an adjusting screw for moving either the write unit or the image forming unit in the vertical scanning direction and elastic means provided in either the write unit or image forming unit moved by the adjusting screw, the elastic means being used for urging the moved unit so that a point end of the adjusting screw abuts on the unit.




The moving means may be constituted by an adjusting screw for moving either the write unit or the image forming unit in the vertical scanning direction and a boss portion provided in either the write unit or image forming unit moved by the. adjusting screw, the adjusting screw meshing with the boss portion.




The foregoing objects are also accomplished by an adjustment method comprising the steps of: providing a write unit which incorporates both an optical scanning system and a synchronous sensor for determining a write timing period with respect to a latent image carrier in order to form an electrostatic latent image on a surface of the latent image carrier by a light beam emitted from a laser light source; and moving the synchronous sensor in a horizontal direction in correspondence to an offset quantity of the light beam of the write unit with respect to the latent image carrier in the horizontal scanning direction, thereby adjusting the offset quantity.




The foregoing objects are also accomplished by an adjustment apparatus comprising: a write unit incorporating both an optical scanning system and a synchronous sensor for determining a write timing period with respect to a latent image carrier in order to form an electrostatic latent image on a surface of the latent image carrier by a light beam emitted from a laser light source; and moving means for moving the synchronous sensor in a horizontal scanning direction in order to adjust an offset quantity of the light beam of the write unit with respect to the latent image carrier in the horizontal scanning direction.




The moving means may be constituted by a movable body for holding the synchronous sensor, a guide shaft for guiding the movable body in the horizontal scanning direction, an adjusting screw for moving the movable body by its point end portion abutting on the movable body, and means for urging the movable body in a direction which abuts on the point end portion of the adjusting screw.




The foregoing objects are also accomplished by a light beam characteristic evaluation method comprising the steps of: lighting a laser light source of a light beam which is employed to scan a surface linearly during a scanning period equivalent to 1 dot; moving an area-type solid-state imaging element which detects the light beam in order along a traveling direction of the light beam with the surface as a reference position; and obtaining a beam image at each position by the area-type solid-state imaging element.




Based on each beam image obtained by the area-type solid-state imaging element at each position in the traveling direction of the light beam, a beam diameter may be computed at the each position of the light beam, whereby a beam diameter with respect to a depth direction may be evaluated.




From the beam diameter and a depth, a depth curve representative of a relation of the beam diameter to the depth is computed, a beam waist position may be specified based on the depth curve, and from a difference between the beam waist position and the reference position, a beam waist position correction quantity may be computed.




The foregoing objects are also accomplished by a light beam characteristic evaluation apparatus comprising: a light beam source for emitting a light beam which scans a surface linearly; a 1-dot lighting control circuit for lighting the light beam source during a scanning period equivalent to 1 dot; an area-type solid-state imaging element for detecting the light beam, the element being movable in a traveling direction of the light beam with the surface as a reference position; and evaluation processing means for computing a beam diameter at each position in the traveling direction of the light beam, based on the light beam detected by the area-type solid-state imaging element.




The evaluation processing means may compute a depth curve representative of a relation of the beam diameter to a depth from the beam diameter and depth and specify a beam waist position on the basis of the depth curve. Furthermore, the evaluation processing means may compute a beam waist position correction quantity from a difference between the beam waist position and the reference position.




The foregoing objects are also accomplished by a light beam characteristic evaluation apparatus comprising: a write unit with an optical scanning system; a light beam source for emitting a light beam which scans a surface linearly, the light beam source being provided in the write unit; a 1-dot lighting control circuit for lighting the light beam source during a scanning period equivalent to 1 dot; an area-type solid-state imaging element for detecting the light beam, the element being movable in a traveling direction of the light beam with the surface as a reference position; and evaluation processing means for computing a beam diameter at each position in the traveling direction of the light beam, based on the light beam detected by the area-type solid-state imaging element; the write unit being equipped with a synchronous sensor for determining a write timing period on a scanning start side in a horizontal scanning direction; the laser light source being lit continuously until the light beam is detected by the synchronous sensor present on a scanning start side and also being put out once for 1-dot lighting after the light beam has been detected by the synchronous sensor present on the scanning start side; and the 1-dot lighting control circuit being controlled so that the laser light source is lit after elapse of the write timing period.




The aforementioned light beam characteristic evaluation apparatus may further comprise: computation means for computing the write timing period from both a distance in a horizontal direction between the synchronous sensor and the area-type solid-state imaging element and a previously designed scanning speed; and a clock pulse generator for defining both the scanning period equivalent to 1 dot and the write timing period. The light beam source is lit until a light beam is detected by the synchronous sensor, is put out until the number of clock pulses equivalent to the write timing period is counted since the synchronous sensor detected the light beam, and is lit by the 1-dot lighting control circuit until the number of clock pulses equivalent to 1 dot is counted.




The foregoing objects are also accomplished by an adjustment method wherein at least either an image forming unit or a write unit is moved so that a space therebetween is increased or decreased, in order to adjust an optical path length between a laser light source and a writing object surface of the image forming unit and based on a beam waist position correction quantity obtained by a light beam characteristic evaluation method comprising the steps of: (a) lighting the laser light source of a light beam which is employed to scan the writing object surface of the image forming unit linearly during a scanning period equivalent to 1 dot; (b) moving an area-type solid-state imaging element which detects the light beam in order along a traveling direction of the light beam with the writing object surface as a reference position, thereby obtaining a beam image at each position by the area-type solid-state imaging element; (c) based on each beam image obtained by the area-type solid-state imaging element at each position in a traveling direction of the light beam, computing a beam diameter at the each position of the light beam and thereby computing a beam diameter with respect to a depth direction; (d) from the beam diameter and a depth, computing a depth curve representative of a relation of the beam diameter to the depth; (e) specifying a beam waist position on the basis of the depth curve; and (f) from a difference between the beam waist position and the reference position, computing the beam waist position correction quantity.




The foregoing objects are also accomplished by an adjustment apparatus which comprises optical path length adjustment means for moving at least either an image forming unit or a write unit so that a space therebetween is increased or decreased, in order to adjust an optical path length between a laser light source and a writing object surface of the image forming unit and based on a beam waist position correction quantity obtained by a light beam characteristic evaluation method comprising the steps of: (a) lighting the laser light source of a light beam which is employed to scan the writing object surface of the image forming unit linearly during a scanning period equivalent to 1 dot; (b) moving an area-type solid-state imaging element which detects the light beam in order along a traveling direction of the light beam with the writing object surface as a reference position, thereby obtaining a beam image at each position by the area-type solid-state imaging element; (c) based on each beam image obtained by the area-type solid-state imaging element at each position in a traveling direction of the light beam, computing a beam diameter at the each position of the light beam and thereby computing a beam diameter with respect to a depth direction; (d) from the beam diameter and a depth, computing a depth curve representative of a relation of the beam diameter to the depth; (e) specifying a beam waist position on the basis of the depth curve; and (f) from a difference between the beam waist position and the reference position, computing the beam waist position correction quantity.




In order to change an optical path length between a surface of a latent image carrier of the image forming unit and the write unit, the optical path length adjustment means may be constituted by a guide hole formed in a main body constitution wall of an image forming device and a guide pin formed in either the write unit or the image forming unit and fitted into the guide hole.




The foregoing objects are also accomplished by an adjustment method wherein an optical path length between a laser light source and a surface to be scanned is adjusted based on a beam waist position correction quantity obtained by a light beam characteristic evaluation method comprising the steps of: (a) lighting the laser light source of a light beam which is employed to scan the surface linearly during a scanning period equivalent to 1 dot; (b) moving an area-type solid-state imaging element which detects the light beam in order along a traveling direction of the light beam with the writing object surface as a reference position, thereby obtaining a beam image at each position by the area-type solid-state imaging element; (c) based on each beam image obtained by the area-type solid-state imaging element at each position in a traveling direction of the light beam, computing a beam diameter at the each position of the light beam and thereby computing a beam diameter with respect to a depth direction; (d) from the beam diameter and a depth, computing a depth curve representative of a relation of the beam diameter to the depth; (e) specifying a beam waist position on the basis of the depth curve; and (f) from a difference between the beam waist position and the reference position, computing the beam waist position correction quantity.




The foregoing objects are also accomplished by an adjustment apparatus which comprises optical path length adjustment means for adjusting an optical path length between a laser light source and a surface to be scanned, based on a beam waist position correction quantity obtained by a light beam characteristic evaluation method comprising the steps of: (a) lighting the laser light source of a light beam which is employed to scan the surface linearly during a scanning period equivalent to 1 dot; (b) moving an area-type solid-state imaging element which detects the light beam in order along a traveling direction of the light beam with the writing object surface as a reference position, thereby obtaining a beam image at each position by the area-type solid-state imaging element; (c) based on each beam image obtained by the area-type solid-state imaging element at each position in a traveling direction of the light beam, computing a beam diameter at the each position of the light beam and thereby computing a beam diameter with respect to a depth direction; (d) from the beam diameter and a depth, computing a depth curve representative of a relation of the beam diameter to the depth; (e) specifying a beam waist position on the basis of the depth curve; and (f) from a difference between the beam waist position and the reference position, computing the beam waist position correction quantity.




The laser light source may be equipped with a semiconductor laser for emitting a light beam, a collimator lens for collimating the light beam, and a lens barrel for holding the collimator lens. The lens barrel may be formed with a first screw portion along an optical axis direction. The constitution wall of the write unit may be formed with a second screw portion at a position at which the lens barrel is arranged, the first screw portion meshing with the second screw portion. The optical path length adjustment means may be constituted by the first and second screw portions.




The foregoing objects are also accomplished by a light beam characteristic evaluation apparatus which is employed in a method of evaluating characteristics required of a light beam by forming the light beam on an area-type imaging element installed on a first surface equivalent to a second surface to be scanned, the light beam being emitted from a laser light source which is employed to scan the second surface linearly, the light beam characteristic evaluation apparatus comprising: a reference laser light source for determining previously designed reference positions of the light beam present on the second surface in horizontal and vertical scanning directions; a holder member for holding the reference laser light source; an angular position determination member for holding the holder member so that the holder member is rotatable and determining a rotational angular position of the reference laser light source; and a positioning reference base for positioning the angular position determination member so that a center of rotation of the holder member is aligned with a previously designed emission line of the light beam; wherein a reference pixel equivalent to the reference position on the area-type imaging element is specified, by rotating the holder member on the center of rotation and receiving a reference light beam emitted from the reference laser light source at at least two rotational angular positions with the area-type imaging element.




The positioning reference base may extend in the horizontal scanning direction.




The reference laser light source may be a semiconductor laser.




The laser light source may be provided in a write unit incorporating an optical scanning system.




The evaluation may be performed by lighting the laser light source during a scanning period equivalent to 1 dot during scanning.




The foregoing objects are also accomplished by a light. beam characteristic evaluation apparatus which is employed in a method of evaluating characteristics required of a light beam by forming the light beam on an area-type imaging element installed on a first surface equivalent to a second surface to be scanned, the light beam being emitted from a laser light source provided in a write unit having an optical scanning system for linearly scanning the second surface of a latent image carrier provided in an image forming unit, the light beam characteristic evaluation apparatus comprising: a positioning member for positioning the write unit with respect to the image forming unit; a reference laser light source for determining previously designed reference positions of a light beam on the second surface in horizontal and vertical scanning directions, the light beam being emitted from the laser light source; a holder member for holding the reference laser light source; an angular position determination member for holding the holder member so that the holder member is rotatable and determining a rotational angular position of the reference laser light source; and a positioning reference base for positioning the angular position determination member so that a center of rotation of the holder member is aligned with a previously designed emission line of the light beam emitted from the write unit, the positioning reference base being provided in a positioning base; wherein a reference pixel equivalent to the reference position on the area-type imaging element is specified, by rotating the holder member on the center of rotation and receiving a reference light beam emitted from the reference laser light source at at least two rotational angular positions with the area-type imaging element.




The rotational angular positions may be symmetrical positions spaced 180 degrees.




The angular position determination member may be provided on the positioning reference base so that it can be relocated in the horizontal scanning direction.




The aforementioned light beam characteristic evaluation apparatus may further comprise adjustment means for adjusting an imaging surface of the area-type imaging element so that the imaging surface is located at the first surface.




The foregoing objects are also accomplished by a light beam characteristic evaluation apparatus which is employed in an evaluation method comprising the steps of: lighting a laser light source during a scanning period equivalent to 1 dot during scanning, the laser light source being provided in a write unit having an optical scanning system for linearly scanning a first surface of a latent image carrier of an image forming unit; forming the light beam on at least two or more area-type imaging elements spaced in a horizontal scanning direction and provided on a second surface equivalent to the first surface to be scanned; and evaluating characteristics required of the light beam; the light beam characteristic evaluation apparatus comprising: a positioning member for positioning the write unit with respect to the image forming unit; a reference laser light source for determining previously designed reference positions of a light beam on the first surface in horizontal and vertical scanning directions, the light beam being emitted from the laser light source; a cylindrical holder member for holding the reference laser light source; angular position determination members for determining a rotational angular position of the reference laser light source, the determination members having a circular fitting hole into which the cylindrical holder member is rotatably fitted; and a positioning reference base for positioning the angular position determination members so that a center of rotation of the cylindrical holder member is aligned with a previously designed emission line of the light beam emitted from the write unit, the positioning reference base being provided in a positioning base; wherein a reference pixel equivalent to the reference position on the area-type imaging element is specified, by rotating the cylindrical holder member and receiving a reference light beam emitted from the reference laser light source at at least two rotational angular positions with the area-type imaging elements.




The angular position determination member may be provided with an engagement pin and the cylindrical holder member is provided with an engagement hole which engages with the engagement pin.




The rotational angular positions may be symmetrical positions spaced 180 degrees.




The angular position determination member may be provided in the positioning reference base so that it can be relocated in the horizontal scanning direction.




The angular position determination members may be spaced in the horizontal scanning direction and provided in correspondence to the area-type imaging elements.




Once a reference pixel of a certain area-type imaging element has been specified by rotating the cylindrical holder member, the specification of reference pixels of the remaining area-type imaging elements is performed without rotating the cylindrical holder member.











BRIEF DESCRIPTION OF THE DRAWINGS




The above and other objects and advantages will become apparent from the following detailed description when read in conjunction with the accompanying drawings wherein:





FIG. 1

is an explanatory diagram showing a conventional light beam scanning characteristic evaluation apparatus;





FIG. 2

is an explanatory diagram showing the conventional light beam scanning characteristic evaluation apparatus and also showing how the diameter of a light beam is measured with a one-dimensional CCD during scannig;





FIG. 3

is an explanatory diagram when the diameter of the light beam is measured during scanning with the one-dimensional CCD shown in

FIG. 2

on the assumption that the light beam shown in

FIG. 2

is stationary;





FIG. 4

is a perspective view showing the interior constitution of a write unit according to the present invention;





FIG. 5

is a diagram for explaining the principles of a light beam characteristic evaluation apparatus according to a first embodiment of the present invention, three CCD cameras being spaced in a horizontal scanning direction;





FIG. 6

is a conceptual diagram showing the area-type imaging element of the CCD camera shown in

FIG. 5

;





FIG. 7

is a diagram for explaining a previously set theoretical ideal image (beam spot) which should be described on a scanned surface by the write unit shown in

FIG. 4

;





FIG. 8

is an explanatory diagram for explaining the 1-dot control timing of the light beam shown in

FIG. 5

;





FIG. 9

is a diagram showing beam spots formed on the area-type imaging elements of the CCD cameras shown in

FIG. 5

;





FIG. 10

is a diagram for explaining the evaluation apparatus according to a second embodiment of the present invention, two CCD cameras being spaced in the horizontal scanning direction;





FIG. 11

is an explanatory diagram for explaining the 1-dot control timing of the light beam shown in

FIG. 10

;





FIG. 12

is a diagram for explaining the evaluation apparatus according to a third embodiment of the present invention, a single CCD camera being provided at a center position in the horizontal scanning direction;





FIG. 13

is an explanatory diagram for explaining the 1-dot control timing of the light beam shown in

FIG. 12

;





FIG. 14

is an explanatory diagram of the beam spot (laser spot) formed on the area-type imaging element of the CCD camera shown in

FIG. 12

;





FIG. 15

is an explanatory diagram used to explain how a light beam intensity distribution curve is obtained based on the beam spot shown in

FIG. 14

;





FIG. 16

is a light beam intensity distribution curve diagram used to explain how the center position of a light beam is computed based on the light beam intensity distribution curve shown in

FIG. 15

by an evaluation processing circuit;





FIG. 17

is a diagram for explaining the evaluation apparatus according to a fourth embodiment of the present invention, a single CCD camera being constituted so that it is moved in both the horizontal scanning direction and the vertical scanning direction;





FIG. 18

is a flowchart showing an example of the process performed by the light beam characteristic evaluation apparatus shown in

FIG. 17

;




FIGS.


19


(


a


) through


19


(


j


) are each an explanatory diagram for explaining an example of the characteristics which are evaluated by the light beam characteristic evaluation apparatus according to the present invention;




FIG.


19


(


a


) is a diagram showing the offset of writing positions in the horizontal scanning direction;




FIG.


19


(


b


) is a diagram showing the offset of writing positions in the vertical scanning direction;




FIG.


19


(


c


) is a diagram used to explain pitch fluctuation present on the surfaces of a polygon mirror in the horizontal scanning direction;




FIG.


19


(


d


) is a diagram used to explain pitch fluctuation present on the surfaces of the polygon mirror in the vertical scanning direction;




FIG.


19


(


e


) is a diagram used to explain a magnification error;




FIG.


19


(


f


) is a diagram used to explain the inclined angle of a scanning line;




FIG.


19


(


g


) is a diagram used to explain magnification error deviation;




FIG.


19


(


h


) is a diagram used to explain a scanning line curvature;




FIG.


19


(


i


) is a diagram used to explain a depth curve;




FIG.


19


(


j


) is a diagram used to explain a beam-to-beam pitch;





FIG. 20

is a diagram used to explain a structure for adjusting writing positions in the horizontal direction and is an explanatory diagram showing a state in which the center of a light beam is offset from a reference position present on a writing start side;





FIG. 21

is a partially sectional view showing an example of the writing position adjustment means for adjusting the horizontal scanning offset of the beam center from the reference position present on the writing start side shown in FIG.


20


and is a partially sectional conceptual view showing the positional adjustment structure of a synchronous sensor;





FIG. 22

is a diagram for explaining the writing adjustment timing that is performed by the synchronous sensor;





FIG. 23

is an explanatory diagram of structure


1


for adjusting a writing position in a horizontal scanning direction by moving a write unit or an image forming unit, showing the relative positional relation between the write unit and the image forming unit;





FIG. 24

is a partially sectional conceptual view showing an adjustment structure which adjusts writing start timing by moving the image forming unit relatively against the write unit shown in

FIG. 23

in the horizontal scanning direction;





FIG. 25

is an explanatory diagram of structure


2


for adjusting a writing position in the horizontal scanning direction by moving the write unit or the image forming unit, and is a partially sectional conceptual view showing an adjustment structure which adjusts writing start timing by moving the image forming unit relatively against the write unit shown in

FIG. 23

in horizontal scanning direction;





FIG. 26

is an explanatory diagram of structure


3


for adjusting a writing position in the horizontal scanning direction by moving the write unit or the image forming unit, and is a partially sectional conceptual view showing an adjustment structure which adjusts writing start timing by moving the image forming unit relatively against the write unit shown in

FIG. 23

in the horizontal scanning direction;





FIG. 27

is an explanatory diagram of structure


4


for adjusting a writing position in the horizontal scanning direction by moving the write unit or the image forming unit, and is a partially sectional conceptual view showing an adjustment structure which adjusts writing start timing by moving the image forming unit relatively against the write unit shown in

FIG. 23

in the horizontal scanning direction;





FIG. 28

is an explanatory diagram of structure


5


for adjusting a writing position in the horizontal scanning direction by moving the write unit or the image forming unit, and is a partially sectional conceptual view showing an adjustment structure which adjusts writing start timing by moving the image forming unit relatively against the write unit shown in

FIG. 23

in the horizontal scanning direction;





FIG. 29

is an explanatory diagram of structure for adjusting a writing position is an vertical scanning direction by moving the write unit or the image forming unit, and is an explanatory diagram showing the state in which the center of a light beam is offset from a reference position present on a writing start side in the vertical scanning direction;





FIG. 30

is an explanatory diagram of structure for adjusting a writing position in the vertical scanning direction by moving the write unit or the image forming unit, and is a partially sectional conceptual view showing an adjustment structure which adjusts writing start timing by moving the image forming unit relatively against the write unit shown in

FIG. 23

in the vertical scanning direction;




FIG.


31


(


a


) is an explanatory diagram used in a light beam characteristic evaluation apparatus of a fourth embodiment of the present invention and is an explanatory diagram of the light beam characteristic evaluation apparatus which evaluates the depth curve of a light beam by moving a CCD camera in the horizontal scanning and vertical scanning directions;




FIG.


31


(


b


) is a diagram showing an example of the depth curve obtained by the beam characteristic evaluation apparatus shown in FIG.


31


(


a


);





FIG. 32

is an explanatory diagram of an adjustment structure which adjusts a depth by means of a laser diode unit, and is a partially sectional view showing an optical path length adjustment structure which adjusts an optical path length by adjusting the position of a collimator lens in an optical axis direction, based on the depth curve obtained by the light beam characteristic evaluation apparatus shown in the fourth embodiment of the present invention;





FIG. 33

is an explanatory diagram of structure


1


for adjusting a depth by means of a write unit or an image forming unit, and is a partially sectional view showing an optical path length adjustment structure which adjusts an optical path length by adjusting the gap between the write unit and the image forming unit, based on the depth curve obtained by the light beam characteristic evaluation apparatus shown in the fourth embodiment of the present invention;





FIG. 34

is an explanatory diagram of structure


2


for adjusting a depth by means of the write unit or the image forming unit, and is a partially sectional view showing an optical path length adjustment structure which adjusts an optical path length by adjusting the gap between the write unit and the image forming unit, based on the depth curve obtained by the light beam characteristic evaluation apparatus shown in the fourth embodiment of the present invention;





FIG. 35

shows a detailed structure of the evaluation apparatuses


1


-


4


, and is a side view showing the mounted state of the write unit onto an image forming device;





FIG. 36

is a plan view showing the mounted state of the write unit onto the image forming device;





FIG. 37

is a diagram showing the exterior configuration of the write unit shown in

FIGS. 35 and 36

;





FIG. 38

is a front view showing the mounted state of the write unit onto the image forming device;





FIG. 39

is a partially enlarged plan view showing the layout relation between a positioning reference base and CCD cameras attached to a reference base attaching portion;




FIG.


40


(


a


) is a plan view of the positioning reference base shown in

FIG. 39

;




FIG.


40


(


b


) is a view taken in a direction of arrow c


1


in FIG.


40


(


a


);




FIG.


40


(


c


) is a view taken in a direction of arrow c


2


in FIG.


40


(


b


);




FIG.


40


(


d


) is a view taken in a direction of arrow c


3


in FIG.


40


(


b


);





FIG. 41

is a partially enlarged plan view showing the layout relation between the positioning reference base and CCD cameras attached to the reference base attaching portion;




FIG.


42


(


a


) is a plan view of the positioning block member shown in

FIGS. 39 and 41

;




FIG.


42


(


b


) is a view taken in a direction of arrow c


4


in FIG.


42


(


a


);




FIG.


42


(


c


) is a view taken in a direction of arrow c


5


in

FIG. 42

(


a


);




FIG.


42


(


d


) is a view taken in a direction of arrow c


6


in FIG.


40


(


c


);




FIG.


43


(


a


) is a side view of the LD holder plate shown in

FIG. 41

;




FIG.


43


(


b


) is a view taken in a direction of arrow c


7


in FIG.


43


(


a


);





FIG. 44

is a diagram used to explain how a reference pixel of an area-type CCD camera unit is specified by a reference laser light source;




FIG.


45


(


a


) is a partially enlarged view showing the LD holder plate and positioning block member and also showing the state before the LD holder plate is rotated 180 degrees;




FIG.


45


(


b


) is a partially enlarged view showing the LD holder plate and the positioning block member and also showing the state after the LD holder plate has been rotated 180 degrees;





FIG. 46

is a plan view showing the mounted state of a write unit onto an image forming device;





FIG. 47

is front a side view showing the mounted state of the write unit onto the image forming device and also showing the state before the write unit is clamped;





FIG. 48

is a front view showing the mounted state of the write unit and also showing the state before the write unit is clamped;





FIG. 49

is a plan view showing the positional relation between the CCD camera unit and the reference laser diode attached to the support base shown in

FIG. 47

;





FIG. 50

is a plan view showing the positioning reference base and the positioning block attached to the write unit;





FIG. 51

is an enlarged side view of the positioning block shown in

FIG. 49

;




FIG.


52


(


a


) is an explanatory diagram of a structure for adjusting a writing position in the horizontal scanning direction by moving a sheet loading position, and is a schematic view of the inner construction of an image forming unit;




FIG.


52


(


b


) shows an arrangement of LEDs shown in FIG.


52


(


a


);




FIG.


52


(


c


) shows a side guide attached to a sheet loading tray;




FIG.


53


(


a


) is a diagram showing how a reflecting mirror or an fθ lens is adjusted with respect to the optical axis when there is only a magnification error; and




FIG.


53


(


b


) is a diagram showing how the reflecting mirror or the fθ lens is adjusted with respect to the optical axis when there is only scanning line tilt.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Embodiments of the present invention will hereinafter be described in detail in reference to the drawings.





FIG. 4

shows a perspective view of an example of the positional relation between a write unit with a light beam source (laser light source) and a photosensitive drum. The light beam source is an object of evaluation which is evaluated by a light beam characteristic evaluation method according to the present invention. The photosensitive drum is a latent image carrier to which a beam of light emitted from the write unit is written.




In

FIG. 4

, reference numerals


11


and


12


denote laser diodes (semiconductor lasers),


13


and


14


denote collimator lenses. Reference numeral


15


denotes an optical member for synthesizing optical paths,


16


a quarter-wave plate, and


17


and


18


beam shaping systems. These optical elements


11


through


18


constitute a laser light source section (light beam source) Sou. Two light beams P


1


emitted from the laser light source section Sou are collimated by the collimator lenses


13


and


14


and are guided to a polygon mirror


19


constituting part of an optical scanning system. The light beams P


1


are reflected and deflected in a horizontal scanning direction (i.e., main scanning direction) Q


1


by the surfaces


20




a


to


20




f


of the polygon mirror


19


.




The reflected and deflected light beams are guided to reflecting mirrors


21


and


22


constituting part of an optical fθ system


23


. The light beams reflected and deflected by the reflecting mirror


22


are passed through the optical fθ system


23


and are guided to an inclined reflecting mirror


24


. The inclined reflecting mirror


24


guides the light beams to the surface


26


of a photosensitive drum


25


serving as a latent image carrier


25


. The surface


26


of the photosensitive drum


25


is scanned linearly in the horizontal scanning direction Q


1


by the light beams P


1


. This surface


26


is a surface which is scanned by the light beams P


1


, and writing is performed on this surface.




The laser light source section Sou, polygon mirror


19


, reflecting mirrors


21


and


22


, fθ lens


23


, and reflecting mirror


24


are mounted in the write unit


1


. The photosensitive drum


25


is mounted in an image forming unit (described later).




Synchronous sensors


27


and


28


are provided on the longitudinal opposite sides of the reflecting mirror


24


(in the horizontal scanning direction Q


1


of the light beam) in the write unit


1


. The first synchronous sensor


27


is employed to determine writing start timing, while the second synchronous sensor


28


is employed to determine writing end timing.




The characteristics of the light beams P


1


emitted from this write unit


1


are an object of evaluation. In

FIG. 4

, although writing to the surface


26


of the photosensitive drum


25


is performed with two scanning lines, the case of a single laser diode and the case of two laser diodes are essentially the same in the evaluation principle of the characteristics of the light beam. Therefore, for the case of a single laser diode, the light beam characteristic evaluation items according to the present invention will be described in reference to Table 1.














TABLE 1











Number








of CCD




Characteristic evaluation items














cameras




Case of 1 beam




Case of 2 beams




Remarks









1




a) Writing position in a




Writing position in a








horizontal scanning




horizontal scanning







direction




direction







b) Writing position in a




Writing position in a







vertical scanning




vertical scanning







direction




direction







c) Pitch fluctuation in a




Pitch fluctuation in




Positional off-







horizontal scanning




a horizontal scan-




set in a hori-







direction




ning direction




zontal scanning









direction at









each surface of









a polygon









mirror







d) Surface tilt in a verti-




Surface tilt in a ver-




Positional off-







cal scanning




tical scanning




set in a verti-







direction




direction




cal scanning









direction at









each surface of









a polygon









mirror







e) Beam diameter in a




Beam diameter in a







horizontal scanning




horizontal scanning







direction




direction







f) Beam diameter in a




Beam diameter in a







vertical scanning




vertical scanning







direction




direction







m)




Beam-to-beam pitch




Beam-to-beam









distance in a









vertical scan-









ning direction









between a plu-









rality of beams






2




g) Magnification error




Magnification error




Horizontal









scanning









component







h) Scanning line tilt




Scanning line tilt




Vertical









scanning









component







k) Scanning period




Scanning period







l) Depth




Depth






3 or




i) Magnification error




Magnification error




Horizontal






more




deviation




deviation




scanning









component







j) Scanning line




Scanning line




Vertical







curvature




curvature




scanning









component














As shown in Table 1, the light beam characteristic evaluation items include a) writing position in the horizontal scanning direction (i.e., main scanning direction), b) writing position in the vertical scanning direction (i.e., sub-scanning direction), c) pitch fluctuation in the horizontal scanning direction, d) surface tilt in the vertical scanning direction, e) beam diameter in the horizontal scanning direction, f) beam diameter in the vertical scanning direction, g) magnification error, h) scanning line tilt, i) magnification error deviation, j) scanning line curvature, k) scanning period,


1


) depth, and m) beam-to-beam pitch. (A write unit which can emit a plurality of light beams at the same time is described in U.S. Pat. No. 96-675722. In the embodiment of the present invention, since two laser diodes (LDs)


11


and


12


are arranged in the vertical scanning direction, a beam-to-beam pitch is in the vertical scanning direction.)




The evaluation items will hereinafter be described in detail.




a) Evaluation of a writing position in the horizontal scanning direction:




A light beam emitted from the LD is reflected by the polygon mirror


19


. The reflected light beam is incident on the photosensitive, body through the optical fθ lens system. The position at which writing is performed on this photosensitive body is evaluated in the horizontal direction, or the timing is evaluated.




For instance, as shown in FIG.


19


(


a


), assume that a predetermined writing position center (write timing) is “O” and also a position written to an area-type imaging element (described later) is “zz.” In this case, the offset quantity between the writing position center O and the writing position zz is Δx in the horizontal direction. This offset quantity Δx is evaluated.




b) Evaluation of a writing position in the vertical scanning direction:




A light beam emitted from the LD is reflected by the polygon mirror


19


. The reflected light beam is incident on the photosensitive body through the fθ lens optical system. The position at which writing is performed on this photosensitive body is evaluated in the vertical direction, or the timing is evaluated.




For instance, as shown in FIG.


19


(


b


), assume that a predetermined writing position center (write timing) is “O” and also a position written to an area-type imaging element (described later) is “zz.” In this case, the offset quantity between the writing position center


0


and the writing position zz is Δy in the vertical direction. This offset quantity Δy is evaluated.




c) Evaluation of pitch fluctuation in the horizontal scanning direction:




By writing a light beam many times along the horizontal scanning direction, a desired image is formed. The polygon mirror


19


is formed with six mirrors, and writing is performed by reflecting a light beam with the six mirrors. For this reason, there are cases where a position at which a light beam is written changes depending upon an accuracy in each mirror.




Therefore, by reflecting a light beam at the surfaces of the polygon mirror


19


, fluctuations in the center positions in the horizontal scanning direction of beam spots S corresponding to the surfaces are evaluated.




For example, in the case of six mirrors (six surfaces


20




a


to


20




f


), a light beam is reflected by each of the surfaces


20




a


to


20




f


of the polygon mirror


19


and is fetched in a CCD camera (described later). Assume that the positions of the beam light written to the area-type imaging element of the CCD camera were the ones shown in FIG.


19


(


c


).




Also, assume that with respect to a reference center position O, the center positions of the beam light reflected by the surfaces


20




a


to


20




f


were kz


1


, kz


2


, kz


3


, kz


3


, kz


4


, kz


5


, and kz


6


and that the offset quantities in the horizontal scanning direction were Δx


1


, Δx


2


, and Δx


3


.




In this case, if an average value Δx of the fluctuations in the horizontal scanning direction of the surfaces, Δx=(2Δx


1


+2Δx


2


+2Δx


3


)/6.




With this, it can be evaluated how a pitch varies depending upon an accuracy in each surface of the polygon mirror


19


.




In this example, although the reference center position O is employed to evaluate fluctuations in the center positions, fluctuations in pitches in the horizontal scanning direction may be evaluated by employing any of the center positions of the beam spots reflected by the surfaces of the polygon mirror


19


as a reference position.




For instance, the center position of the first fetched beam spot S may be employed as reference. By computing a center position between beam spots S, the center position of the beam spot S with the minimum error may be employed as a reference position. Also, the beam spot S with the highest coincidence rate may be employed as reference.




d) Evaluation of surface tilt in the vertical scanning direction:




By writing a light beam many times along the horizontal scanning direction, a desired image is formed. The polygon mirror


19


is formed with six mirrors, and writing is performed by reflecting a light beam with the six mirrors. For this reason, there are cases where a position at which a light beam is written changes depending upon an accuracy in each mirror.




Therefore, by reflecting a light beam at the surfaces of the polygon mirror


19


, fluctuations in the center positions in the horizontal scanning direction of beam spots S corresponding to the surfaces are evaluated.




For example, in the case of six mirrors (surfaces


20




a


to


20




f


), a light beam is reflected by each of the surfaces


20




a


to


20




f


of the polygon mirror


19


and is fetched in a CCD camera (described later). Assume that the positions of the beam light written to the area-type imaging element of the CCD camera were the ones shown in FIG.


19


(


d


).




Also, assume that with respect to a reference center position O, the center positions of the beam light reflected by the surfaces


20




a


to


20




f


were kz


1


, kz


2


, kz


3


, kz


3


, kz


4


, kz


5


, and kz


6


and that the offset quantities in the vertical scanning direction were Δy


1


, Δy


2


, and Δy


3


.




In this case, if an average value Δy of the fluctuations in the vertical scanning direction of the surfaces, Δy=(2Δy


1


+2Δy


2


+2Δy


3


)/6.




With this, it can be evaluated how a pitch varies depending upon an accuracy in each surface of the polygon mirror


19


.




In this example, although the reference center position O is employed to evaluate fluctuations in the center positions, surface tilt in the vertical scanning direction may be evaluated by employing any of the center positions of the beam spots reflected by the surfaces of the polygon mirror


19


as a reference position.




For instance, the center position of the first fetched beam spot S may be employed as reference. By computing a center position between beam spots S, the center position of the beam spot S with the minimum error may be employed as a reference position. Also, the beam spot S with the highest coincidence rate may be employed as reference.




e) Evaluation of a beam diameter in the horizontal scanning direction:




The beam diameter of the light beam spot S in the horizontal scanning direction is evaluated.




f) Evaluation of a beam diameter in the vertical scanning direction:




The beam diameter of the light beam spot S in the vertical scanning direction is evaluated.




g) Evaluation of a magnification error:




Whether or not the space between two beam spots S has a predetermined space is evaluated. That is, magnification is evaluated by whether the space is shorter or longer than a predetermined space.




For example, as shown in FIG.


19


(


e


), if a ratio between the distance L


4


and the distance L


5


is computed, the magnification error can be evaluated. The distance L


4


represents a distance between previously designed writing reference positions Z


1


and Z


2


on transfer paper corresponding to two points on a manuscript in the horizontal scanning direction Q


1


, while the distance L


5


represents a distance between the writing positions Z


1


′ and Z


2


′ on a scanned surface actually obtained by measurement.




h) Evaluation of scanning line tilt:




If a light beam is emitted in the horizontal scanning direction, a single scanning line will be obtained. Whether or not this scanning line is parallel to the horizontal scanning line is evaluated.




For example, as shown in FIG.


19


(


f


), by a difference between the offset quantity d


0


and the offset quantity d


1


and the distance L


6


, the inclined angle θ of the scanning line and the total offset quantity Δd are evaluated. The offset quantity d


0


represents the offset quantity in the vertical scanning direction Q


3


of the writing position Z


1


′ obtained by measurement performed on the horizontal scanning start side, while the offset quantity d


1


represents the offset quantity in the vertical scanning direction Q


3


of the writing position Z


2


′ obtained by measurement performed on the horizontal scanning end side.




i) Evaluation of magnification error deviation:




In the aforementioned item g), a magnification error is evaluated by evaluating the writing positions of two beam spots S. But in the evaluation of magnification error deviation, three or more beam spots are fetched into area-type imaging elements and the magnification between spots are compared, whereby deviation between spaces is evaluated.




For example, as shown in FIG.


19


(


g


), if the distance L


7


and the distance L


8


are computed, magnification error deviation (right-left balance) can be evaluated. The distance L


7


is a distance between the middle writing position Zm′ and the horizontal scanning start side writing position Z


1


′ obtained by measurement, while the distance L


8


is a distance between the middle writing position Zm′ and the horizontal scanning end side writing position Z


2


′ obtained by measurement.




j) Evaluation of scanning line curvature:




In the aforementioned item h), whether or not a light beam has been emitted in parallel to the horizontal scanning direction is evaluated by the positions at which two beam spots S are written. But the evaluation of scanning line curvature is performed, by fetching


3


or more beam spots S into area-type imaging elements and evaluating the inclination between beam spots in the horizontal scanning direction.




For example, as shown in FIG.


19


(


h


), if the offset quantity d


2


in the vertical scanning direction Q


3


of the writing position Z


1


on the writing start side obtained by measurement, the offset quantity d


4


in the vertical scanning direction Q


3


of the middle writing position Zm′ obtained by measurement, and the offset quantity d


3


in the vertical scanning direction Q


3


of the writing position Z


2


′ on the writing end side obtained by measurement are computed, scanning line curvature can be evaluated.




k) Evaluation of a scanning period:




The scanning period by a light beam can be computed by counting the period between the time that a beam spot is fetched in one of two CCD cameras and the time that the beam spot is fetched in the other. In addition, a scanning speed can be computed by dividing the distance between the two CCD cameras with the scanning period.




Note that one of the two CCD cameras may be replaced with synchronous sensors (scanning start detection and scanning end detection sensors) provided in the write unit


1


for synchronous detection. The details will be described later.




l) Evaluation of a depth:




By moving the CCD camera in a direction perpendicular to the horizontal scanning direction (i.e., in the same direction as the optical axis of a light beam emitted to the CCD camera) with a light beam locked in the horizontal scanning direction, the beam diameter in the traveling direction of the light beam is measured, whereby a depth at a designed position is evaluated.




For example, if the CCD camera is moved in sequence at regular intervals in the traveling direction of a light beam and stopped and if the diameter D of the beam spot S is computed in sequence at the stopped positions, a beam diameter curve (depth curve) can be obtained as shown in FIG.


19


(


i


). Reference character Bw denotes a beam waist. In this manner, a light beam depth can be evaluated.




m) Evaluation of a beam-to-beam pitch:




The pitches between a plurality of light beams emitted at the same time are evaluated.




For example, as shown in FIG.


19


(


i


), if the center positions KK and KK′ of two beam spots S received by a single area-type imaging element are computed and the space ΔKK in the vertical scanning direction, a pitch space ΔKK between two light beams can be evaluated.




The light beam characteristic evaluation apparatus shown in

FIG. 5

can evaluate all evaluation items a to k and m except for the evaluation item i): evaluation of a depth.




(First Embodiment of Evaluation Apparatus)




An embodiment of an evaluation apparatus will be described with reference to FIG.


5


.




In

FIG. 5

, reference numeral


29


denotes a pulse motor for driving the polygon mirror and reference numeral


30


denotes a drive control circuit for controlling drive of the pulse motor. On a surface


31


equivalent to the surface


26


of the photosensitive drum


25


, the area-type imaging elements (imaging surfaces)


32




a


to


34




a


of CCD cameras


32


to


34


as light beam detection means are provided at regular intervals from the scanning start side of the light beam P


1


to the scanning end side.




In more detail, the CCD cameras


32


to


34


are disposed at a light irradiation start position (of the sheet maximum size), light irradiation completion position, and intermediate position of a light-irradiated member (i.e., latent image carrier) upon which a light beam is cast which has been emitted from a write unit provided in an image forming apparatus (e.g., a copying machine). In this way, a position to be used in practice can be evaluated.




The laser diode


11


or


12


is lit and controlled by a 1-dot lighting control circuit


35


. The 1-dot lighting control circuit


35


is equipped with a clock pulse generator


36


for generating a clock pulse for clocking and a count circuit


37


for counting a clock pulse. The synchronous pulse of the synchronous sensor


27


is input to the 1-dot lighting control circuit


35


.




The 1-dot lighting control circuit


35


and the drive control circuit


30


are controlled by a control circuit


38


consisting of a personal computer (PC). The control circuit


38


is provided with an image processing input board


39


. In this embodiment, the input board


39


employs an image processing board with a three-input system, for example, an input system for red (R), green (G), and blue (B).




The first area-type imaging element


32




a


is provided on a horizontal scanning start side. The third area-type imaging element


34




a


is provided on a horizontal scanning end side. The second area-type imaging element


33




a


is provided at a horizontal scanning center position between the first and second area-type imaging elements


32




a


and


34




a


. The image outputs of the area-type imaging elements


32




a


to


34




a


are fetched in the control circuit


38


through the input board


39


. The control circuit


38


has a computation circuit (computation means)


40


and an evaluation processing circuit


41


.




As shown in

FIG. 6

, a reference pixel K is set as a coordinate origin for an arithmetic process from among the pixels of each of the area-type imaging elements


32




a


to


34




a


. This reference pixel K is equivalent to a previously designed writing reference position. The setting of this reference pixel K will be described later. For now, assume that the distance between the reference pixels K of adjacent area-type imaging elements


32




a


and


33




a


(


33




a


and


34




a


) is set to L


1


. Also, assume that a previously designed ideal image (beam spot S) which should be described on a surface to be scanned is the one shown in FIG.


7


. Reference character R


1


denotes the diameter of the ideal beam spot S.




The control circuit


38


has been calibrated so that the reference pixel K is at the position of a coordinate origin. As shown in

FIG. 8

, the computation circuit


40


compute a scanning period T between the area-type imaging elements from the distance L and a previously designed scanning speed and also computes a scanning period t equivalent to 1 dot from the diameter R of the previously designed beam spot S measured in the scanning direction and the scanning period T. A signal representative of the scanning period T and the 1-dot scanning period t is input to the count circuit


37


of the control circuit


35


.




The scanning period T and the 1-dot scanning period t are determined by the number of clock pulses output from the clock generator


36


. If the count circuit


37


counts the number of clocks equivalent to the scanning period T since the time the laser diode


11


or


12


was put out, the 1-dot lighting control circuit


35


will light the laser diode


11


or


12


being in a light-off state. Also, if the count circuit


37


counts the number of clocks equivalent to the 1-dot scanning period t since the time the laser diode


11


or


12


was lit, the 1-dot lighting control circuit


35


will put out the laser diode


11


or


12


being in a light-on state. In this sense, the scanning period T prescribes the light-off period of the laser diode


11


or


12


, i.e., a write timing period.




The laser diode


11


or


12


is controlled so as to light continuously by the 1-dot control circuit


35


until a synchronous clock pulse from the synchronous sensor


27


is input. If the synchronous clock pulse from the synchronous sensor


27


is input, the laser diode


11


or


12


will be put out once by the 1-dot lighting control circuit


35


. If the scanning period T elapses, the laser diode


11


or


12


will be lit only for the 1-dot scanning period t by the 1-dot lighting control circuit


35


and again it will be put out until the scanning period T elapses. If the scanning period T elapses, the laser diode


11


or


12


will be lit again for only the 1-dot scanning period t and then it will be put out. And if the synchronous clock pulse of the second synchronous sensor


28


is input, the 1-dot lighting control circuit


35


will again light the laser diode


11


or


12


after a return period (about 2T) to the scanning start side has elapsed.




In

FIG. 8

, the circular black mark represents the formation state of the beam spot S (light-on state of the laser diode


11


or


12


) equivalent to 1 dot, while the circular white mark represents the non-formation state of the beam spot S (light-off state of the laser diode


11


or


12


) equivalent to 1 dot.




Thus, if the laser-diode


11


or


12


is lit during a scanning period equivalent to 1 dot during scanning by the 1-dot lighting control circuit


35


, as shown in

FIG. 9

, beam spots S will be formed on the area-type imaging elements


32




a


to


34




a .






If the center positions O


1


, O


2


, and O


3


of the beam spots S in the horizontal scanning direction Q


1


are computed with the evaluation processing circuit


41


, the offset quantities d in the horizontal direction Q


1


with respect to the reference pixels K can be computed. By way of example,

FIG. 9

shows that the center position O


1


on the writing start side (image sensor


32




a


) is offset to the right by X


1


, the center position O


3


on the writing end side (image sensor


34




a


) is offset to the right by X


3


, and that the offset quantity of the center position O


2


at the center position (imaging device


33




a


) is d=X


2


=0.




If the center positions O


1


′, O


2


′, and O


3


′ of the beam spots S in the vertical scanning direction Q


3


are computed with the evaluation processing circuit


41


, the offset quantities d′ in the vertical direction Q


3


with respect to the reference pixels K can be computed. In

FIG. 9

the offset quantities d′ in the vertical scanning direction are d′=0.




In

FIG. 8

, while it has been described that the distance L


1


between the first area-type imaging element


32




a


on the horizontal scanning start side and the second area-type imaging element


33




a


at the center position is equal to the distance L


1


between the third area-type imaging element


34




a


on the horizontal scanning end side and the second area-type imaging element


33




a


at the center position, the present invention is not to be limited to this arrangement.




(Second Embodiment of the Evaluation Apparatus)





FIG. 10

shows a second embodiment of this evaluation apparatus. This evaluation apparatus employs a single image processing board as the input board


39


and also evaluates offset quantities with respect to two previously designed writing reference positions. This evaluation apparatus is provided with an input board change-over switch


43


. The 1-dot lighting control circuit


35


controls the input board change-over switch


43


so that an image is fetched from the third area-type imaging element


34




a


at the same time as the fetching of an image from the first area-type imaging element


32




a


. Because the remaining constitution is identical with the evaluation apparatus shown in

FIG. 8

, a detailed description thereof is not given by applying the same reference numerals.

FIG. 11

shows the control timing by the 1-dot lighting control circuit


35


, and the scanning period (light-off period) T is computed by dividing the distance L


2


between the area-type imaging elements


32




a


and


34




a


with a previously designed scanning speed.




In this light beam characteristic evaluation apparatus, since the two CCD cameras are spaced in the horizontal scanning direction, evaluation items a through h, k, and m are evaluable. As a matter of course, if three CCD cameras are disposed as in the embodiment shown in

FIG. 5

, evaluation items a through k, and m are evaluable.




(Third Embodiment of the Evaluation Apparatus)





FIG. 12

shows a third embodiment of this evaluation apparatus. This evaluation apparatus employs a single image processing board as the input board


39


and also evaluates an offset quantity with respect to a single previously designed writing reference position.




This evaluation apparatus is provided with a single CCD camera


43


. This CCD camera


43


is mounted on a movable body


45


installed on a guide shaft


44


extending lengthwise in the horizontal scanning direction. Since the movable body


45


is controlled so as to reciprocate along the guide shaft


44


by the control circuit


38


, the CCD camera


43


can be set to a desired writing reference position.




In other words, when the CCD camera


43


is moved in the horizontal scanning direction, evaluation items a through f, k, and m can be evaluated at a desired position. Additionally, if a position of the CCD camera


43


is set at the same position as that of the evaluation apparatus shown in

FIGS. 5 and 10

, evaluation items a through k, and m can be evaluated in the same way.




If the distance from the synchronous sensor


27


to the CCD camera


43


is assumed to be L


3


and if the distance L


3


is divided by a previously designed writing speed, the scanning period T (see

FIG. 13

) required from the synchronous sensor


27


to the reference pixel K of the area-type imaging element


43




a


of the CCD camera


43


can be computed.




Therefore, if the laser light source section Sou is put out during the period from the detection of the synchronous clock pulse by the synchronous sensor


27


to the scanning period T and if the laser light source section Sou is lit during the 1-dot scanning period t by the 1-dot lighting control circuit


35


at the same time as the elapse of the scanning period T, the laser spot S equivalent to 1 dot can be formed on the area-type type imaging element


43




a


of the CCD camera


43




a


during scanning, as shown in FIG.


14


.




The center position of the beam spot S of each evaluation apparatus mentioned above is obtained in the following way.




The pixels on the area-type imaging element


43




a


are defined by Zij, Z


1


j, Z


2


j, . . . , Zij, . . . , and Znj mean pixels arranged in the horizontal scanning direction Q


1


, while Zi


1


, Zi


2


, . . . , Zij, . . . , and Zim mean pixels arranged in the vertical scanning direction Q


3


. Reference character i (integer from 1 to n) means the i-th point as counted from the left, while reference character j (integer from 1 to m) means the j-th point as counted from the bottom.




Therefore, if the total sum Wj (Wj=Z


1


j+Z


2


j+Zij+Znj) of the signals output from the pixels Z


1


j, Z


2


j, . . . , Zij, . . . , and Znj in the horizontal scanning direction Q


1


is computed in sequence from j=1 to j=m in the vertical scanning direction Q


3


, as shown in

FIG. 15

, the light beam intensity distribution curve B


1


in the vertical scanning direction Q


3


can be computed. Similarly, if the total sum Wi (Wi=Zi


1


+Zi


2


+Zij+Zim) of the signals output from the pixels Zi


1


, Zi


2


, . . . , Zij, . . . , and Zim in the vertical scanning direction Q


3


is computed in sequence from j=1 to j=n in the horizontal scanning direction Q


1


, as shown in

FIG. 15

, the light beam intensity distribution curve B


2


in the horizontal scanning direction Q


1


can be computed.





FIG. 16

is an example of the light beam intensity distribution curve computed in the aforementioned manner, the light beam intensity distribution curve B


2


in the horizontal scanning direction Q


1


being shown.




An evaluation processing circuit


41


sets a threshold value P


1




h


to the light beam intensity distribution curve B


2


, also specifies the addresses X


1


and X


2


of pixels in the horizontal scanning direction Q


1


which correspond to intensities traversing the threshold value P


1




h


, and computes the address Xim of a pixel equivalent to the average value of the sum of the addresses X


1


and X


2


. With this, the center position O


1


of the light beam P


1


in the horizontal scanning direction Q


1


is computed. From the difference between this center position O


1


and reference pixel K, the offset quantity of the center position O


1


in the horizontal scanning direction Q


1


is computed. By performing a similar process on the light beam intensity distribution curve B


1


, the center position O


1


′ of the light beam P


1


in the vertical scanning direction Q


3


is computed and the offset quantity d′ of the center position O


1


′ in the vertical scanning direction Q


3


is also computed from the difference between the center position O


1


′ and reference pixel K.




Also, by computing the difference D between the addresses X


1


and X


2


, the beam diameter D of the light beam P


1


in the horizontal scanning direction Q


1


is computed. The beam diameter D′ in the vertical scanning direction Q


3


is computed by performing a similar process on the light beam intensity distribution curve B


1


.




Note that the threshold value P


1




h


used herein is set at a position of 1/e (natural logarithm)2 from the peak Pmax.




As previously described, the center positions O


1


and O


1


′ of the light beam P


1


are computed based on the total sum of the output signals output from the pixels Z


1


j, Z


2


j, . . . , Zij, . . . , and Znj arranged in the horizontal scanning direction Q


1


and the total sum of the output signals output from the pixels Zi


1


, Zi


2


, . . . , Zij, . . . , and Zim arranged in the vertical scanning direction Q


3


, respectively. However, the present invention is not limited to this method. For instance, by describing the light beam intensity distribution curves B


1


and B


2


from pixels near the peak Pmax and then computing the peaks of these beam intensity distribution curves B


1


and B


2


as the center of the light beam P


1


, the pixel corresponding to these peaks may be computed as the center pixel of the light beam P


1


.




In addition, the output of each pixel has been quantized. Therefore, by expressing a distribution of the quantized pixel outputs in a three-dimensional manner, pixels equivalent to the position of gravity may be used as the center positions O


1


and O


1


′ of the light beam P


1


in the horizontal scanning direction Q


1


and vertical scanning direction Q


3


.




Note that even if the CCD camera


43


were arranged at a previously designed reference writing position (i.e., at the position of image height O meaning the optical axis of the optical fθ system


23


), an accurate beam shape cannot be obtained if the beam diameter is measured at a position slightly offset from the reference writing position. For this reason, the scanning period T shown in

FIG. 13

is corrected based on the offset quantity d, whereby the laser light source section Sou can also be lit at the position of image height O.




(Fourth Embodiment of the Evaluation Apparatus)





FIG. 17

shows a fourth embodiment of this evaluation apparatus. In this embodiment, there is provided a guide shaft


46


in a depth direction (i.e., optical-axis direction) Q


4


crossing at a right angle with a horizontal scanning direction Q


1


. A movable body


45


is provided so that it can reciprocate along a guide shaft


44


in the horizontal scanning direction Q


1


and along the guide shaft


46


in the depth direction Q


4


. According to this constitution, the characteristics of a light beam can be evaluated at a previously designed desired writing reference position by employing a single CCD camera


43


.




In the fourth embodiment, evaluation items a through k, and m can be evaluated and, in addition, evaluation item i can be evaluated because the CCD camera


43


is moved in the depth direction. Note that a moving means for moving the CCD camera


43


in the depth direction can be provided in the evaluation apparatus shown in

FIGS. 5

,


10


, and


12


. If so, the depth of evaluation item i can be evaluated also by the use of the evaluation apparatus shown in

FIGS. 5

,


10


, and


12


.




A proceeding direction (i.e., depth direction) Q


4


of a light beam is evaluated in the following way.




As shown in FIG.


31


(


a


), the CCD camera


43


is attached to the movable body


45


, and the movable body


45


is mounted on the guide shaft


44


extending in the depth direction Q


4


. The movable body


45


is moved in the depth direction Q


4


of the light beam P


1


successively at equal intervals, and the beam diameter D (see

FIGS. 14 and 16

) of the beam spot S of the light beam P


1


is successively calculated at each stopping position. Thus, a beam diameter curve (depth curve) Qm with respect to the depth direction Q


4


can be obtained as shown in FIG.


31


(


b


).




In this embodiment, the beam diameter curve Qm is calculated with respect to the horizontal scanning direction Q


1


. However, a beam diameter curve with respect to the vertical scanning direction Q


3


may be calculated.




The position of the beam waist Bw is evaluated from this beam diameter curve Qm, and a beam waist position correction quantity ΔW is determined from a previously designed desired writing reference position in the depth direction Q


4


and the evaluated position of the beam waist Bw.





FIG. 18

shows how the evaluation apparatus shown in

FIG. 17

is controlled. The control circuit is first set to its initial state (step


1


) and then rotation of the pulse motor


29


is started (step


2


). At the time of the elapse of the time period which means that the pulse motor


29


is assumed to have reached a steady revolution speed, the control circuit


38


outputs a signal toward the 1-dot lighting control circuit


35


so that the laser diode


11


or


1


.


2


(laser light source section Sou) is lit. On the other hand, the 1-dot lighting control circuit


35


detects whether or not a synchronous clock pulse has been input from the synchronous sensor


27


(step


4


). When the synchronous clock pulse is not detected after elapse of a predetermined period, the 1-dot lighting control circuit


35


outputs an error occurrence signal toward the control circuit


38


(step


5


). In response to the error occurrence signal, the control circuit


38


outputs a signal toward the 1-dot lighting control circuit


35


so that the laser diode


11


or


12


(laser light source section Sou) is put out (step


6


). Based on the error occurrence signal, the control circuit


38


stops rotation of the pulse motor


29


(step


7


) and then judges whether or not the measurement has ended (step


8


).




In step


4


, when the synchronous clock pulse is detected within a predetermined period, the 1-dot lighting control circuit


35


puts out the laser diode


11


or


12


(laser light source section Sou) at the same time as the synchronous clock pulse detection. At the time the count circuit


37


has counted the number of clock pulses based on the scanning period T, the 1-dot lighting control circuit


35


outputs a lighting signal which causes the laser diode


11


or


12


(laser light source section Sou) to light for a period of 1 dot (step


9


). The control circuit


38


obtains the image of the beam spot S by this 1-dot lighting (step


10


). The evaluation processing circuit


41


performs an arithmetic process on the basis of the image of the actually obtained beam spot S, thereby evaluating the characteristics required of the light beam P


1


(step


11


). And the evaluation processing circuit


41


outputs the result of evaluation to a monitor (not shown) or storage means (not shown) (step


12


). Thereafter, the control circuit


38


outputs a signal toward the 1-dot lighting control circuit


35


to put out the laser diode


11


or


12


(laser light source section Sou) (step


6


) and then stops drive of the pulse motor


29


(step


7


). When measurements are repeated, steps


1


through


12


are carried out again.




The characteristic evaluation of the light beam is performed by processing the center positions O


1


and O


1


′, beam diameters D


1


and D


1


′, and offset quantities d and d′ of the light beam P


1


.




By computing a ratio of beam diameters D


1


and D


1


′, it can be evaluated whether the shape of the light beam P


1


is an ellipse long in the horizontal scanning direction Q


1


, or an ellipse near a circle, or an ellipse long in the vertical scanning direction Q


3


.




(Detailed Structure of the Evaluation Apparatuses 1 to 4)




The following evaluation apparatus is presently being used as an embodiment.





FIGS. 35 and 36

show the mounted state of a write unit


1


onto an image forming device. Reference numeral


100


denotes the base of the image forming device. To this base


100


a write unit positioning member


101


is fixed as shown in

FIGS. 35 and 36

.




The write unit


1


has an exterior configuration shown in FIG.


37


. One side wall of this write unit


1


is provided with positioning protrusions


102


and


102


, while the other side wall is provided with positioning holes


103


and


103


. This write unit


1


is formed with a long and narrow slit hole


104


′ extending in the horizontal scanning direction. From this long and narrow slit hole


104


′ a laser beam P


1


is emitted toward a photosensitive drum (not shown).




The write unit positioning member


101


has standing wall portions


104


and


105


as shown in

FIGS. 36

,


38


, and


39


. The first standing wall portion


104


is formed with a through hole


106


, while the second standing wall portion


105


have positioning pins


107


rigidly attached thereto. The exterior wall


108


of the second standing wall portion


105


constitutes a surface for positioning the write unit


1


in the horizontal scanning direction. The point end portion of the write unit positioning member


101


serves as a reference base attaching portion


109


as shown in FIG.


39


. Reference base attaching pins


110


are protruded from the reference base attaching portion


109


.




To this reference base attaching portion


109


a positioning reference base


111


shown in FIGS.


40


(


a


) through


40


(


d


) is attached. This positioning reference base


111


extends lengthwise in the horizontal scanning direction. The upper surface of the positioning reference base


111


is formed with positioning pins


112


and positioning block attaching holes


113


. The lower portion of the positioning reference base


111


is formed with fitting holes


114


into which the reference base attaching pins


110


are fitted.




The upper surface of the positioning reference base


111


is inclined, and on this upper surface, standing plate portions


113




a


are spaced and formed in the longitudinal direction. As shown in

FIG. 41

, a positioning block member


115


is attached to the upper surface of the positioning reference base


111


and serves as an angular positioning determination member. In this embodiment, this positioning block member


115


has standing plate portions


116


and


117


and a flat plate portion


118


as shown in FIGS.


42


(


a


) through


42


(


d


). As shown in

FIG. 41

, an LD holder plate


119


as a cylindrical holder member is attached to the standing plate


116


. The standing plate


116


is formed with a circular fitting hole


120


, and an engagement pin


121


is rigidly attached to the standing plate


116


. The second standing plate


117


is formed with an abutting portion


117




a


which is engaged by a CCD camera. The abutting portion


117




a


is formed with a through hole


122


. The circular fitting hole


120


is finished into a precisely true circular shape.




The LD holder plate


119


is formed with a cylindrical boss portion


123


as shown in FIG.


43


(


a


). The exterior shape of this cylindrical boss portion


123


is also finished precisely. The cylindrical boss portion


123


is fitted into the circular fitting hole


120


. The disc portion


119




a


of the LD holder plate


119


, as shown in FIG.


43


(


b


), is formed with laser diode positioning holes


124


, later diode attaching holes


125


, and angular positioning determination engagement holes


126


. In this embodiment, the angular positioning determination engagement holes


126


are provided around the cylindrical boss portion


123


at intervals of 90 degrees.




As shown in

FIG. 41

, a reference laser diode (semiconductor laser)


127


is attached to the LD holder plate


119


and serves as a reference laser light source for determining a previously designed reference position. An attaching base


128


is fixed to the base


100


, and a support base


129


is fixed to the attaching base


128


. The support base


129


is provided with a slidable base


131


. This slidable base


131


is provided with a CCD camera unit


130


. The CCD camera unit


130


is constituted by an attaching base


131


′ and a CCD camera


132


. An abutting plate


131




a


′ is stood up in the attaching base


131


′. A micrometer


133


is attached to the slidable base


131


. The micrometer


133


functions as adjustment means which adjusts the imaging surface


130




a


of the area-type imaging element so that the imaging surface


130




a


is located at a surface equivalent to a surface to be scanned. The point end portion of the CCD camera unit


130


abuts on the abutting portion


117




a.






The sidable base


131


is formed with a bent plate portion


134


as shown in FIG.


35


. The bent plate portion


134


is formed with an elongated hole


135


extending in the sliding direction of the slidable base


131


. The CCD camera unit


130


is adjusted in the sliding direction by the micrometer


133


so that the imaging surface of the area-type imaging element


130




a


is located at the surface


31


equivalent to the surface of the photosensitive drum to be scanned. Then, the CCD camera unit


130


is locked to the support base


129


by tightening the bent plate portion


134


with a locking screw


136


.




In this embodiment, three CCD camera units


130


are provided at regular intervals in the longitudinal direction of the positioning reference base


111


. As shown in

FIG. 44

, the interval is L


10


. In the figure, the left CCD camera unit


130


is provided at the writing start side position. The middle CCD camera unit


130


is provided at the writing center position. The right CCD camera unit


130


is provided at the writing end side position.




As described in the first embodiment of the present invention, a laser light source section Sou and an optical scanning system are provided interiorly of the write unit


1


. The surface of the photosensitive drum is scanned by this laser light source section, whereby writing is performed.




As shown in

FIG. 41

, the center of the circular fitting hole


120


is aligned with a previously designed emission locus (emission line) Qn of the laser beam P


1


in the horizontal scanning direction and vertical scanning direction. However, the reference laser light emitted from the reference laser diode


127


is not necessarily emitted along this emission locus Qn. Only emitting the laser light beam by itself cannot specify the reference pixel K as the reference position of the area-type imaging element


130




a


present on the extension line of the emission locus Qn with the reference laser light.




Hence, the reference laser diode


127


is first opposed to the CCD camera unit


130


on the writing start side. As shown in FIG.


45


(


a


), the LD holder plate


119


is fitted into the circular fitting hole


120


. Then, the engagement pin


121


is fitted into one of the angular position determination engagement holes


120


of the LD holder plate


119


. Next, the LD holder plate


119


is rotated on the center of the circular fitting hole


120


, whereby the circumferential wall


126




a


of the angular position determination engagement hole


126


of the LD holder plate


119


is brought into contact with the engagement pin


121


in the direction of rotation. With this, the angular positioning of the reference laser diode


127


is performed.




And the reference laser diode


127


is lit with a lighting control circuit (not shown). The 1-dot lighting control circuit


35


of the write unit


1


may be employed. At this time, assume that the emission direction of the laser beam was a direction of Qm as shown in FIG.


44


. Also, assume that the coordinates of the light-received pixel G of the area-type imaging element


130




a


which received the laser beam in the emission direction Qm were x1 and y1 (G(x1, y1)). Next, as shown in FIG.


45


(


b


), the fitting between the engagement pin


121


and the angular position. determination engagement hole


120


is released. Then, the LD holder plate


119


is rotated 180 degrees so that the engagement pin


121


is fitted into the angular position determination engagement hole


126


′. Furthermore, the circumferential wall


126





a


of the angular position determination engagement hole


126


′ of the LD holder plate


119


is brought into contact with the engagement pin


121


in the direction of rotation, whereby the angular positioning of the reference laser diode


127


is performed.




And the reference laser diode


127


is lit with a lighting control circuit (not shown). The 1-dot lighting control circuit


35


of the write unit


1


may be employed. At this time, assume that the emission direction of the laser beam was a direction of Qm′ as shown in FIG.


44


. Also, assume that the coordinates of the light-received pixel G of the area-type imaging element


130




a


which received the laser beam in the emission direction Qm′ were x2 and y2 (G(x2, y2)).




Hence, the coordinates K(X10, Y10) of the reference pixel K present on the extension line of the emission locus Qn on the writing start side are computed by the following equations:







X


10={(


x


1−


x


2)/2}+


x


2








Y


10={(


y


1−


y


2)/2}+


y


2






Therefore, the position of the reference pixel K can be computed with a high degree of accuracy without employing a laser whose optical emission axis has been closely adjusted as the reference laser diode


127


.




Next, a description will be made in the case of locating the positioning block member


115


in opposition to the middle CCD camera unit


130


and computing the coordinates K(X12, Y12) of the reference pixel K present on the extension line of a previously designed center emission locus Qn′.




First, the reference laser diode


127


is opposed to the middle CCD camera unit


130


and lit.




At this time, assume that the emission direction of the laser beam was a direction of QM″. Also, assume that the coordinates of the light-received pixel G of the area-type imaging element


130




a


which received the laser beam in the emission direction Qm″ were x3 and y3 (G(x3, y3)).




The difference between the coordinates K(X12, Y12) of the reference pixel K present on the extension line of the emission locus Qn′ at the writing center position and the coordinates K(X10, Y10) of the reference pixel K present on the extension line of the reference pixel on the writing start side is equal to the difference between the coordinates G(x3, y3) of the light-received pixel G of the area-type imaging element


130




a


which received the laser beam in the emission direction Qm″ and the coordinates G(x2, y2) of the light-received pixel G of the area-type imaging element


130




a


which received the laser beam in the emission direction Qm′.




Therefore,








X


12


−X


10=


x


3−


x


2










Y


12


−Y


10=


y


3


−y


2






Hence,








X


12


=X


10+


x


3−


x


2={(


x


1−


x


2)/2}+


x


3










Y


12


=Y


10+


y


3−


y


2={(


y


1−


y


2)/2}+


y


3






Similarly, the coordinates K(X14, Y14) of the reference pixel K of the image sensor


130




a


of the CCD camera


132


provided on the writing end side are computed by the following equations with the coordinates of the light-received pixel G as G(x5, y5):








X


14={(


x


1


−x


2)/2}+


x


5










Y


14={(


y


1


−y


2)/2}+


y


5






Therefore, once the coordinates of the reference pixel K of a certain CCD camera


132


has been specified by rotating the LD holder plate


119


, the specification of the reference pixels K of the remaining CCD cameras


132


can be performed without rotating the LD holder plate


119


.




Note in

FIG. 39

that the positioning block member


115


as an angular position determination member is provided at the center position.




By moving the slidable base


131


in the longitudinal direction thereof by the micrometer


133


, it is possible to measure the beam diameter in the depth direction.




In this embodiment of the present invention, although a single positioning block member


115


is relocated so that the reference pixel K can be computed at each position, a single positioning block member


115


may be provided on the positioning reference base


111


so that it is slidable. Also, positioning block members


115


may be provided at the writing start side position, writing center position, and the writing end side position, respectively.




(Variation)

FIGS. 46 through 51

show a variation of the aforementioned detailed structure.

FIGS. 46 through 48

show the attached state of a write unit


1


to an image forming device. Columns


140


are stood up in a base


100


. To the upper ends of the columns


140


a write unit positioning member


101


is fixed. In this variation, the write unit positioning member


101


is constituted by a flat plate. The write unit positioning member


101


is formed with an opening


141


at the center thereof. The write unit positioning member


101


is provided with three clamp devices


142


. Each clamp device


142


has a clamp lever


143


. The write unit


1


is fixed to the write unit positioning member


101


by the clamp devices


142


. An attaching base


128


is fixed to the base


100


. To the attaching base


128


a support base


129


is fixed. The support base


129


is provided with a slidable base


131


.




A CCD camera unit


130


is provided on the slidable base


131


. The CCD camera unit


130


is constituted by a CCD camera


132


and an attaching base


131


′. An abutting portion


131





a


is stood up in the attaching base


131


, and a micrometer


133


is attached to the slidable base


131


. The micrometer


133


fulfills a role of adjusting the imaging surface


130




a


of the area-type imaging element so that the imaging surface


130




a


is located at a surface equivalent to a surface to be scanned.




As shown in

FIG. 49

, a clamp frame


144


is fixed to the support base


129


. The slidable base


131


is formed with a guide hole


145


extending in the sliding direction of the slidable base


131


. The slidable base


131


is locked to the support base


129


by tightening a locking screw


136


.




As shown in

FIG. 50

, a positioning reference base


111


is attached to the write unit positioning member


101


. This positioning reference base


111


is fixed to the write unit positioning member


101


by the clamp device


142


. The lower portion of this positioning reference base


111


is formed with an abutting portion


147


. As shown in

FIG. 51

, a positioning block member


115


is attached to the upper portion of this positioning reference base


111


.




The angular positioning block member


115


is formed with a circular fitting hole


120


and an engagement pin


121


. To this angular positioning member


115


an LD holder plate


119


is attached. To this LD holder plate


119


a reference laser diode


127


is attached. The center of the circular fitting hole


120


is oriented in the same direction as a previously designed emission locus Qn.




In this variation, when specification of the reference pixel K is performed with the reference laser diode


127


, the write unit


1


is removed from the write unit positioning member


101


and then the reference laser diode


127


is set to the write unit positioning member


101


. When the laser light source of the write unit


1


is evaluated, the reference laser diode


127


and the positioning reference base


111


are removed and the write unit


1


is set to the write unit positioning member


101


.




(Adjustment Apparatus Based on Evaluation Results)




A description will be hereinafter given of an adjustment apparatus based on evaluation results of the evaluation apparatuses 1 to 4.





FIG. 20

relates to an adjustment apparatus based on the evaluation of evaluation item a.




(Structure for Adjusting a Writing Position in the Horizontal Direction by the Movement of a Synchronous Sensor)




There is discussed the constitution of adjustment means for a writing start position in the case where the beam center O


1


of a beam spot S is offset by ΔX in a horizontal scanning direction with respect to reference pixel K (writing reference position Z


1


) on a writing start side, as shown in FIG.


20


.




In the case where the beam center O


1


is offset by ΔX in a horizontal scanning direction Q


1


with respect to the reference position Z


1


on a writing start side, adjustment is performed by moving a synchronous sensor


27


in the horizontal scanning direction Q


1


perpendicular to a progressing direction of a light beam.




This synchronous sensor


27


, as shown in

FIG. 21

, is attached to a movable body


47


. The movable body


47


is provided on a guide shaft


48


so that it is movable along the guide shaft


48


, the guide shaft


48


extending in the horizontal scanning direction Q


1


. The guide shaft


48


is extended between constitution walls


49


and


49


′ constituting part of a write unit


1


. The constitution wall


49


is provided with an adjusting screw


50


, which in turn meshes with a screw portion


51


formed in the constitution wall


49


.




A tension spring


52


as an urging means is provided between the movable body


47


and the constitution wall


49


, the movable body


47


being urged toward the constitution wall


49


. The point end portion


50




a


of the adjusting screw


50


abuts on the wall portion of the movable body


47


.




If the movable body


47


is moved slightly in the horizontal scanning direction Q


1


by rotating the adjusting screw


50


positively or reversely, as shown in

FIG. 22

, the distance L


6


from the synchronous sensor


27


to the writing reference pixel K (reference position Z


1


) will be adjusted, whereby the beam center O


1


can be aligned with the previously designed writing reference position Z


1


in the horizontal scanning direction, and the write timing correction of a writing start position becomes possible.




(Structure 1 for Adjusting a Writing Position in the Horizontal Scanning Direction by the Movement of the Write Unit or the Image Forming Unit)




Although the above-mentioned example performs the write timing correction of a writing start position by moving the synchronous sensor


27


in the horizontal scanning direction, this variation performs the adjustment of write timing by moving a write unit


1


and an image forming unit


53


relatively in the horizontal scanning direction Q


1


.





FIG. 23

shows the positional relation between the write unit


1


and the image forming unit


53


. In this embodiment, at least the image forming unit


53


is provided with a developing roller unit


54


, a transferring unit


55


, and a charging unit


56


in the rotational area of a photosensitive drum


25


. Note that the transferring unit


55


and the charging unit


56


may be formed integrally with each other. Also, the cleaning means and discharging means (not show) for the latent image carrier may be provided integrally with the image forming unit


53


. Note that the vertical scanning direction Q


3


is perpendicular to the optical axis of a light beam cast on the photosensitive drum


25


.




The main body constitution wall


57


of the image forming device, as shown in

FIG. 24

, is formed with guide holes


58


extending lengthwise in the horizontal scanning direction Q


1


. The image forming unit constitution wall


53




a


constituting the image forming unit


53


is provided with protruding support pins


53




b


and a protruding boss portion


53




c


. The boss portion


53




c


is formed with a screw portion


53




d


. The support pins


53




b


are fitted in the guide holes


58


, respectively.




The main body constitution wall


57


is provided with an adjusting screw


59


, which in turn meshes with the screw portion


53




d


of the boss portion


53




c


. If the adjusting screw


59


is adjusted, the image forming unit


53


will be moved in the horizontal scanning direction Q


1


relatively against the write unit


1


, whereby the position of the light beam P


1


will be adjusted in the horizontal scanning direction Q


1


with respect to the image forming unit


53


(or the photosensitive drum


25


). With this adjustment, the write timing correction of the previously designed writing start position is performed in the horizontal scanning direction.




(Structure 2 for Adjusting a Writing Position in the Horizontal Scanning Direction by the Movement of the Write Unit or the Image Forming Unit)




In Structure


1


, the image forming unit


53


is moved in the horizontal scanning direction Q


1


by adjusting the adjusting screw


59


meshing with the screw portion


53




d


of the boss portion


53




c


, whereby the position of the light beam P


1


with respect to the image forming unit


53


is adjusted in the horizontal scanning direction Q


1


. However, in this variation, as shown in

FIG. 25

, the image forming unit


53


is mounted on a guide rail


60


extending in the horizontal scanning direction Q


1


and is movable in the horizontal scanning direction Q


1


. The image forming unit


53


is urged toward the main body constitution wall


57


by an elastic member such as a spring


61


. The adjusting screw


59


meshes with a screw portion


62


formed in the main body constitution wall


57


. The point end portion


59




a


of the adjusting screw


59


abuts on the image forming unit constitution wall


53




a


of the image forming unit


53


.




If the adjusting screw


59


is rotated in a direction which weakens the pushing force of the point end portion


59




a


of the adjusting screw


59


to the image forming unit constitution wall


53




a


, the image forming unit


53


will be moved in a direction of arrow a


1


by the urging force of the spring


61


. On the other hand, if the adjusting screw


59


is rotated in the opposite direction which increases the pushing force of the point end portion


59




a


of the adjusting screw


59


to the image forming unit constitution wall


53




a


, the image forming unit


53


will be moved in a direction of arrow a


2


against the urging force of the spring


61


by the pushing force of the adjusting screw


59


. With this movement, the position of the light beam P


1


with respect to the image forming unit


53


is adjusted in the horizontal scanning direction Q


1


.




(Structure 3 for Adjusting a Writing Position in the Horizontal Scanning Direction by the Movement of the Write Unit or the Image Forming Unit)




In Structure 3, as shown in

FIG. 26

, the image forming unit


53


is mounted on the guide rail


60


extending in the horizontal scanning direction Q


1


and is movable in the horizontal scanning direction Q


1


. In addition, the image forming unit


53


is formed with a rack portion


63


. On the other hand, the main body constitution wall


57


is provided with an adjusting shaft


64


having a control knob portion. The shaft portion of the adjusting shaft


64


is provided with a pinion


65


, which in turn meshes with the rack portion


63


. The mesh between the pinion


65


and the rack portion


63


makes it possible to move the image forming unit


53


in the horizontal scanning direction Q


1


.




(Structure 4 for Adjusting a Writing Position in the Horizontal Scanning Direction by the Movement of the Write Unit or the Image Forming Unit)




As previously described, Structure 1 to Structure 3 have performed the positioning of the light beam P


1


to the image forming unit


53


by moving the image forming unit


53


in the horizontal scanning direction Q


1


. But, this variation, as shown in

FIG. 27

, performs the positioning of the light beam P


1


to the image forming unit


53


by moving the write unit


1


in the horizontal scanning direction Q


1


, while the image forming unit


53


remains stationary. The main body constitution wall


57


is provided with guide holes


66


at places corresponding to the write unit


1


, the guide holes


66


extending lengthwise in the horizontal scanning direction Q


1


. The write unit constitution wall


1




b


is provided with protruding support pins


67


and a protruding boss portion


68


. The boss portion


68


is formed with a screw portion


69


, and the support pins


67


are fitted into the guide holes


66


.




The main body constitution wall


57


is provided with an adjusting screw


70


, which in turn meshes with the screw portion


69


of the boss portion


68


. If the adjusting screw


70


is adjusted, the write unit


1


will be moved in the horizontal scanning direction Q


1


relatively against the image forming unit


53


, whereby the position of the light beam P


1


will be adjusted in the horizontal scanning direction Q


1


with respect to the image forming unit


53


.




(Structure 5 for Adjusting a Writing Position in the Horizontal Scanning Direction by the Movement of the Write Unit or the Image Forming Unit)




As previously described, Structure 1 to Structure 4 have performed the positioning of the light beam P


1


to the image forming unit


53


in the horizontal scanning direction Q


1


by providing the image forming unit


53


downward and the write unit


1


upward. But, this variation performs the positioning of the light beam P


1


to the image forming unit


53


in the horizontal scanning direction Q


1


by providing the write unit


1


downward and the image forming unit


53


upward.




As shown in

FIG. 28

, the image forming unit


53


is stationary, while the write unit


1


is mounted on a guide rail


71


extending in the horizontal scanning direction Q


1


so that it is movable. The write unit


1


is urged toward the main body constitution wall


57


by a spring


72


. The adjusting screw


74


meshes with a screw hole


73


formed in the main body constitution wall


57


. The point end portion


74




a


of the adjusting screw


74


abuts on the write unit constitution wall


1




b.






If the adjusting screw


74


is rotated in a direction which weakens the pushing force of the point end portion


74




a


of the adjusting screw


74


to the write unit constitution wall


1




b


, the write unit


1


will be moved in a direction of arrow a


3


by the urging force of the spring


72


. On the other hand, if the adjusting screw


74


is rotated in the opposite direction which increases the pushing force of the point end portion


74




a


of the adjusting screw


74


to the write unit constitution wall


1




b


, the write unit


1


will be moved in a direction of arrow a


4


against the urging force of the spring


72


by the pushing force of the adjusting screw


74


. With this movement, the position of the light beam P


1


to the image forming unit


53


is adjusted in the horizontal scanning direction Q


1


.




(Structure for Adjusting a Writing Position in the Horizontal Scanning Direction by the Movement of a Sheet Loading Position)





FIG. 52

shows a structure for adjusting a writing position by moving a sheet loading position in the horizontal scanning direction Q


1


.




In this embodiment, as shown in FIG.


52


(


a


), side race LED


1


to LEDn are provided so that they face the surface


26


of the photosensitive drum


25


. The LED


1


to LEDn are arranged in a direction corresponding to the horizontal scanning direction Q


1


as shown in FIG.


52


(


b


).




The LED


1


to LEDn are lit and controlled according to sheet size. These LED


1


to LEDn are employed according to sheet size so that developing toner does not adhere to the side race of the photosensitive drum


25


(conveyance direction(vertical scanning direction Q


3


)). In other words, the LED


1


to LEDn are employed to exposure the opposite end portions of the photosensitive drum


25


.




The image forming unit


53


is provided with sheet loading trays


100


and


101


. To the sheet loading tray


100


a side guide fixing plate attaching portion


102


is attached. This side guide fixing plate attaching portion


102


is provided with a side guide fixing plate


103


. To this side guide fixing plate


103


a side guide


104


is attached so that it is slidable according to sheet size. The sliding direction of the side guide


104


corresponds to the horizontal scanning direction (perpendicular to a sheet conveying direction).




The side guide fixing plate


103


is slidable against the side guide fixing plate attaching portion


102


in the same direction as the side guide


104


. The side guide fixing plate


103


is provided with an elongated hole


105


so that a writing position can be adjusted based on a writing position correction quantity based on the evaluation results of the first to the fourth evaluation apparatuses. Memory corresponding to the writing position correction quantity is provided within this elongated hole


105


. After this adjustment, the side guide fixing plate


103


is fixed to the side guide fixing plate attaching portion


102


by screws.




For example, in the case of a sheet of A3 size long sideways, LED


1


, LED


2


, LEDn-


1


, and LEDn are lit by a CPU. In the case where a writing position must be corrected in the horizontal scanning direction Q


1


by a quantity equivalent to a single LED (in FIG.


52


(


b


), when a writing position is offset upward), LED lighting control for each size is shifted by that quantity and executed. In the case of a sheet of A3 size long sideways, LED


1


, LEDn-


2


, LEDn-


1


, and LEDn are lit.




That is, if a writing position is moved and adjusted in the horizontal scanning direction Q


1


, it will be sufficient if a sheet conveying direction is moved. Furthermore, during conveyance of a sheet to the photosensitive drum


25


, the sheet may be slid in the horizontal scanning direction Q


1


while being conveyed.




(Structure for Adjusting a Writing Position in the Vertical Scanning Direction by the Movement of the Write Unit or Image Forming Unit)




This adjustment structure performs adjustment along the vertical scanning direction perpendicular to the traveling direction and horizontal scanning direction Q


1


of a light beam which is emitted from the write unit and incident on the photosensitive drum, based on the result of the evaluation (evaluation item b) of a writing position in the vertical scanning direction shown in

FIG. 29

, obtained by the first to the fourth evaluation apparatuses.




That is, this positional adjustment structure adjusts write timing by moving the write unit


1


and the image forming unit


53


relatively in the vertical scanning direction Q


3


.




That is, this adjustment structure relates to the adjustment means of the writing start position when the beam center O


1


′ of the beam spot S is offset by ΔY in the vertical scanning direction Q


3


, as shown in FIG.


29


.




The main body constitution wall


57


, as shown in

FIG. 30

, is provided with an adjusting screw


75


constituting part of a moving means and is formed with guide holes


76


extending in the vertical scanning direction Q


3


. The write unit


1


is provided with support pins


77


and is formed with a boss portion


78


. The boss portion


78


is formed with a screw portion


79


. The adjusting screw


75


meshes with the screw portion


79


of the boss portion


79


. If the adjusting screw


75


is adjusted, the write unit


1


will be moved in the vertical scanning direction Q


3


relatively against the image forming unit


53


. With this movement, the position of the light beam P


1


is adjusted in the vertical scanning direction Q


3


with respect to the image forming unit


53


.




In this adjustment structure, although the position of the light beam P


1


is adjusted in the vertical scanning direction Q


3


with respect to the image forming unit


53


by moving the write unit


1


in the vertical scanning direction Q


3


, the position of the light beam P


1


to the image forming unit


53


may be adjusted by moving the image forming unit


53


in the vertical scanning direction Q


3


. In this case, the image forming unit


53


is formed with support pins


76


and a boss portion


78


which constitute part of a moving means.




In addition, the moving means may be constituted by a pinion which is rotated by an adjusting shaft with a control knob portion, and a rack meshing with this pinion.




(Structure for Adjusting a Depth by a Laser Diode (LD) Unit)




Based on the appropriate beam waist correction quantity ΔW obtained in the depth evaluation, the fourth embodiment of the present invention moves the collimator lens


13


and


14


along the optical path of the light beam P


1


, thereby adjusting the optical path length. The optical path length adjustment means will hereinafter be described in reference to FIG.


32


.




A base


81


for attaching the laser diode


11


(


12


) is fixed to the write unit constitution wall


1




b


by means of screws


82


. This attaching base


81


is provided with an attaching hole


83


for the laser diode


11


(


12


) and an attaching hole


84


for the collimator lens


13


(


14


). The laser diode


11


(


12


) is fitted into the attaching hole


83


and fixed. The collimator lens


13


(


14


) is held by a lens barrel


85


. The outer circumferential portion of the lens barrel


85


is formed with a male screw portion


86


. The inner circumferential wall of the attaching hole


84


is formed with a female screw portion


87


. The male screw portion


86


of the lens barrel


85


meshes with the female screw portion


87


of the attaching base


81


. With this arrangement, the lens barrel


85


is held by the attaching base


81


so that it is movable in the axial direction of the attaching base


81


.




The positional adjustment of the beam waist Bw is performed by rotating the lens barrel


85


. That is, it is done by moving the collimator lens


13


(


14


) in the optical axis direction Q


5


of the collimator lens


13


(


14


) with respect to the laser diode


11


(


12


). After adjustment of this beam waist Bw, the lens barrel


85


is fixed to the attaching base


81


, for example, by an adhesive agent.




(Depth Adjusting Structure 1 for Adjusting a Depth by the Write Unit or the Image Forming Unit)




The aforementioned example has adjusted the beam waist by moving the collimator lens


13


and


14


in the optical axis direction. This variation, as shown in

FIG. 33

, is provided with guide holes


88




a


and screw attaching portions


88




b


extending in the height direction of the main body constitution wall


57


. The write unit constitution wall


1




b


is provided with guide pins


89


, which are loosely fitted into the guide holes


88




a


. The write unit


1


is urged upward by the urging force of tension springs


90


through the guide pins


89


. On the other hand, the screw attaching portions


88




b


are provided with screw portions


92


, which in turn mesh with adjusting screws


91


. The point endportion


91




a


of the adjusting screw


91


abuts on the guide pin


89


. If the adjusting screws


91


are rotated to adjust the gap between the write unit


1


and the image forming unit


53


, the optical path length will be varied and therefore the position of the beam waist is adjusted with respect to the surface


26


of the photosensitive drum


25


.




(Depth Adjusting Structure 2 for Adjusting a Depth by the Write Unit or the Image Forming Unit)




The first depth adjusting structure is provided with the adjusting screws


91


to adjust the gap between the write unit


1


and the image forming unit


53


. In a second depth adjusting structure, as shown in

FIG. 34

, the main body constitution wall


57


is provided with an adjusting knob


94


. The shaft portion


95


of the adjusting knob


94


is provided with an eccentric cam


96


. On the other hand, the write unit


1


is provided with an abutting portion


97


, which in turn abuts on the cam surface


96




a


of the eccentric cam


96


. The abutting portion


97


is brought into contact with the cam surface


96




a


by tension springs


90


each provided between a stop pin


93


and a guide pin


89


. If the optical path length between the write unit


1


and the image forming unit


53


is changed by rotating the adjusting knob


94


, the positional adjustment of the beam waist can be performed with respect to the surface


26


of the photosensitive drum


25


.




Note that the aforementioned optical path length adjustment means may be constituted by a pinion which is rotated by an adjusting screw, and a rack meshing with this pinion.




In this example, although the write unit


1


is moved in the vertical scanning direction, the image forming unit


53


may be moved.




(Adjustment Based on Evaluation Results Regarding the Other Evaluation Items)




a) When the evaluation in the evaluation item c or d is outside an allowable range, it is considered that the polygon mirror


19


is defective, so it is desirable to exchange the polygon mirror


19


mounted in the write unit


1


for a new one.




b) When the evaluation in the evaluation item e or f is outside an allowable range, the aperture diameter of an aperture member (not shown), provided in an optical path between the laser diode LD and the polygon mirror


19


, is adjusted. This aperture member is usually arranged directly after the collimator lens in the traveling direction of a light beam. In this adjustment of the aperture diameter of the aperture member, the aperture diameter of the aperture member may be adjusted by mechanical adjustment means. Also, the aperture member presently arranged in the optical path may be removed and exchanged for an aperture member having another aperture diameter.




c) It is desirable that the adjustment based on the evaluations of the magnification error and magnification error deviation in the evaluation items g and i be performed by an exchange of fθ lens or an exchange of reflecting mirrors.




This is because there is a high possibility that a magnification error or magnification error deviation will occur as a result of the influence on the right and left optical path lengths caused by an optical defect in optical elements such as the fθ lens


24


and the reflecting mirror


24


constituting an optical system which guides the light beam reflected by the polygon mirror


19


to the photosensitive drum


25


.




In the case of only the magnification error in the evaluation item g, as shown in FIG.


53


(


a


), the adjustment can be performed by adjusting the reflecting mirror


24


or fθ lens


23


around the optical axis O


10


through a predetermined angle.




(d) For adjustment based on the evaluations of the scanning line tilt and scanning line curvature in the evaluation items h and j, it is also desirable that the adjustment be performed by an exchange of fθ lens or an exchange of reflecting mirrors.




This is because there is a high possibility that scanning line tilt or scanning line curvature will occur as a result of the influence on the right and left optical path lengths caused by an optical defect in optical elements such as the fθ lens


24


and the reflecting mirror


24


constituting an optical system which guides the light beam reflected by the polygon mirror


19


to the photosensitive drum


25


.




In the case of only the scanning line tilt in the evaluation item h, as shown in FIG.


53


(


b


), the adjustment can be performed by adjusting the reflecting mirror


24


or fθ lens


23


around the optical axis O


10


through a predetermined angle and also adjusting the inclined angle of the reflecting mirror


24


in a direction of arrow O


11


.




(e) Adjustment based on the evaluation of the pitch space in the evaluation item m is performed by adjusting a unit with a plurality of LDs around the optical axis through a predetermined angle.




(f) Adjustment based on the evaluation of the scanning period in the evaluation item i is performed by adjusting the rotation speed of the polygon mirror


19


. As with FIG.


53


(


a


), the scanning period can also be performed by adjusting the reflecting mirror


24


or fθ lens


23


around the optical axis O


10


through a predetermined angle.




(g) Adjustment based on the evaluation of the depth in the evaluation item


1


is performed as described in

FIGS. 32

to


34


.




While the present invention has been fully described with relation to the preferred embodiment thereof, the invention is not to be limited to the details given herein, but may be modified within the scope of the appended claims.



Claims
  • 1. A light beam characteristic evaluation apparatus comprising:a light beam source for scanning a surface; a lighting control circuit for lighting said light beam source during scanning periods, each scanning period equivalent to 1 dot during scanning; light beam detection means including a plurality of light beam detecting elements, provided on said surface, each light beam detecting element for detecting only one 1 dot scanning period light beam emitted from said light beam source; and evaluation processing means for evaluating characteristics required of said light beam on the basis of a detection result of said beam detection means.
  • 2. The light beam characteristric evaluation apparatus as set forth in claim 1, wherein:said light beam source is assembled into a write unit equipped with an optical scanning system; said light beam detecting elements each include an area-type solid-state imaging element; and said evaluation processing means computes a writing position as a characteristic required of said light beam on the basis of a detection result of said area-type solid-state imaging elements.
  • 3. The light beam characteristic evaluation apparatus as set forth in claim 2, wherein:said, plurality of area-type solid-state imaging elements comprise at least two area-type solid-state imaging elements spaced at a predetermined distance in a horizontal scanning direction; computation means is provided for computing a light-off period from a previously designed scanning speed and said predetermined distance; and after said light beam has been emitted onto the light beam detection means provided on a scanning start side, said light beam source is put out during said light-off period, and said light beam source is again lit during said scanning period equivalent to 1 dot after elapse of said light-off period, whereby said light beam is emitted onto the light beam detection means provided on a scanning end side, and based on detection results of said light beam detection means, scanning characteristics required of said light beam are evaluated.
  • 4. A light beam characteristic evaluation apparatus comprising:a laser light source provided in a write unit having an optical scanning system, the laser light source being employed for scanning a surface; a lighting control circuit for lighting said laser light source during scanning periods, each scanning period equivalent to 1 dot during scanning; a plurality of area-type solid-state imaging elements, provided on said surface, each imaging element for detecting only one 1 dot scanning period light beam emitted from said laser light source; and evaluation processing means for evaluating a writing position as a characteristic required of said light beam on the basis of a detection result of said area-type solid-state imaging elements.
  • 5. The light beam characteristic evaluation apparatus as set forth in claim 4, wherein:said plurality of area-type solid-state imaging elements comprise at least two area-type solid-state imaging elements spaced at a previously designed predetermined distance in a horizontal scanning direction; said laser light source is put out after it has been lit during a scanning period equivalent to 1 dot toward the area-type solid-state imaging element provided on a scanning start side, and said laser light source is again lit during said scanning period after elapse of a light-off period computed from a previously designed scanning speed and said predetermined distance; and said evaluation processing means computes a magnification error, by comparing a distance between a writing position detected by the area type solid-state imaging element on said scanning start side and a writing position detected by the area-type solid-state imaging element on a scanning end side with said predetermined distance.
  • 6. The light beam characteristic evaluation apparatus as set forth in claim 4, wherein:said plurality of area-type solid-state imaging elements comprise three area-type solid-state imaging elements spaced in a horizontal scanning direction, one of the three area-type solid-state imaging elements members being provided at a center position, one of the remaining area-type solid-state imaging elements being provided on a scanning start side, the other being provided on a scanning end side, and the area-type solid-state imaging elements at the center position being provided at an equal predetermined distance from each of the opposite two area-type solid-state imaging elements; said laser light source is put out after it has been lit during a scanning period equivalent to 1 dot toward the area-type solid-state imaging element provided on said scanning start side, and said laser light source is again lit during said scanning period toward the remaining area-type solid-state imaging elements after elapse of a light-off period computed from a previously designed scanning speed and said predetermined distance; and said evaluation processing means evaluates right-left image balance as said scanning characteristics, by comparing a distance between a writing position detected by the area-type solid-state imaging elements provided on said scanning start side and a writing position detected by the middle area-type solid-state imaging elements with a distance between a writing position detected by the middle area-type solid-state imaging elements and a writing position detected by the area-type solid-state imaging elements provided on said scanning end side.
  • 7. The light beam characteristic evaluation apparatus as set forth in claim 5 or 6, further comprising:a clock pulse generator for defining both said scanning period equivalent to 1 dot and said light-off period; wherein said light beam source is lit until a number of clock pulses equivalent to 1 dot is counted and is put out until a number of clock pulses equivalent to said light-off period is counted.
  • 8. The light beam characteristic evaluation apparatus as set forth in claim 7, further comprising computation means for computing said light-off period from a previously designed scanning speed and said predetermined distance.
  • 9. The light beam characteristic evaluation apparatus as set forth in claim 7, wherein:said write unit is provided with synchronous sensors for determining a write timing period on said scanning start and scanning end sides in said horizontal scanning direction; and said laser light source is lit continuously until a light beam is detected by the synchronous sensor on said scanning start side, and is put out temporarily for 1-dot lighting after the light beam has been detected by the synchronous sensor present on said scanning start side.
  • 10. The light beam characteristic evaluation apparatus as set forth in claim 7, wherein said laser light source is provided with two laser light sources and wherein writing to said surface to be scanned is possible by two light beams.
  • 11. The light beam characteristic evaluation apparatus as set forth in claim 10, wherein said evaluation processing means computes a beam-to-beam pitch, based on both a position at which said area-type solid-state imaging elements received a light beam emitted from one of said two laser light sources and a position at which said area-type solid-state imaging elements received a light beam emitted from the other of said two laser light sources, and said evaluation processing means evaluates the degree of parallelization between two light beams by computing said beam-to-beam pitch at least two or more points spaced in said horizontal scanning direction.
  • 12. The light beam characteristic evaluation apparatus as set forth in claim 6, wherein said evaluation processing means computes beam centers of said area-type solid-state imaging elements in a vertical scanning direction, and evaluates a scanning line curvature of said light beam, based on the computed beam centers.
  • 13. A light beam characteristic evaluation apparatus comprising:a light beam source for scanning a surface; a lighting control circuit for lighting said light beam source during scanning periods, each scanning period equivalent to 1 dot during scanning; a plurality of area-type solid-state imaging elements provided on said surface, each imaging element for detecting only one 1 dot scanning period light beam from said light beam source lit by said lighting control circuit; and evaluation processing means for computing a diameter of said light beam on said surface.
  • 14. The light beam characteristic evaluation apparatus as set forth in claim 13, wherein said beam diameter is evaluated at at least two places in a scanning direction.
  • 15. The light beam characteristic evaluation apparatus as set forth in claim 13, wherein said light beam is moved linearly in a horizontal scanning direction and said evaluation processing means computes both a beam diameter in said horizontal scanning direction and a beam diameter in a vertical scanning direction perpendicular to said horizontal scanning direction.
  • 16. The light beam characteristic evaluation apparatus as set forth in claim 15, wherein said evaluation processing means computes a center position of said light beam from both said beam diameter in said horizontal scanning direction and said beam diameter in said vertical scanning direction.
  • 17. The light beam characteristic evaluation apparatus as set forth in claim 16, wherein said evaluation processing means computes a beam shape present on said surface from both said beam diameter in said horizontal scanning direction and said beam diameter in said vertical scanning direction.
  • 18. The light beam characteristic evaluation apparatus as set forth in claim 15, wherein said evaluation processing means computes a center position of said light beam, by computing both an intensity distribution of said beam diameter in said horizontal scanning direction and an intensity distribution of said beam diameter in said vertical scanning direction on each pixel of said area-type solid-state imaging element.
  • 19. A light beam characteristic evaluation apparatus for evaluating a beam diameter on a first surface scanned by a light beam emitted from a laser light source which is provided in a write unit having an optical scanning system and also which is employed to perform only writing on a latent image carrier, the light beam characteristic evaluation apparatus comprising:a lighting control circuit for lighting said laser light source during scanning periods, each scanning period equivalent to 1 dot during scanning; a plurality of area-type solid-state imaging elements provided on a second surface equivalent to said first surface, each imaging element for detecting only one 1 dot scanning period light beam from said laser light source lit by said lighting control circuit; and evaluation processing means for computing a diameter of said light beam on said second surface.
  • 20. The light beam characteristic evaluation apparatus as set forth in claim 19, wherein said light beam is moved linearly in a horizontal scanning direction and said evaluation processing means computes both a beam diameter in said horizontal scanning direction and a beam diameter in a vertical scanning direction perpendicular to said horizontal scanning direction.
  • 21. The light beam characteristic evaluation apparatus as set forth in claim 20, wherein said evaluation processing means computes a center position of said light beam from both said beam diameter in said horizontal scanning direction and said beam diameter in said vertical scanning direction.
  • 22. The light beam characteristic evaluation apparatus as set forth in claim 21, wherein said evaluation processing means evaluates a writing position, a magnification error, image balance, a scanning line curvature in a horizontal scanning direction, and a degree of parallelization of a light beam, based on said center position of said light beam.
  • 23. The light beam characteristic evaluation apparatus as set forth in claim 19, wherein:said write unit is equipped with a synchronous sensor for determining a write timing period of said latent image carrier; said optical scanning system is equipped with an fθ lens; said plurality of area-type solid-state imaging elements are arranged at an image height position equivalent to an optical axis position on said second equivalent surface; and said lighting control circuit is controlled so as to light said laser light source for a period of 1 dot after a light-off period, related to a distance between the first one of said synchronous sensor and said area-type solid-state imaging elements, has elapsed.
  • 24. A light beam characteristic evaluation apparatus comprising:a light beam source for emitting a light beam which scans a surface linearly; a 1-dot lighting control circuit for lighting said light beam source during a scanning period equivalent to 1 dot; an area-type solid-state imaging element for detecting said light beam, the element being movable in a traveling direction of said light beam with said surface as a reference position; and evaluation processing means for computing a beam diameter at each position in the traveling direction of said light beam, based on the light beam detected by said area-type solid-state imaging element.
  • 25. The light beam characteristic evaluation apparatus as set forth in claim 24, wherein said evaluation processing means computes a depth curve representative of a relation of said beam diameter to a depth at said beam diameter, also specifies a beam waist position on the basis of said depth curve, and furthermore, computes a beam waist position correction quantity from a difference between said beam waist position and said reference position.
  • 26. A light beam characteristic evaluation apparatus comprising:a write unit with an optical scanning system; a light beam source for emitting a light beam which scans a surface linearly, the light beam source being provided in said write unit; a 1-dot lighting control circuit for lighting said light beam source during a scanning period equivalent to 1 dot; an area-type solid-state imaging element for detecting said light beam, the element being movable in a traveling direction of said light beam with said surface as a reference position; and evaluation processing means for computing a beam diameter at each position in the traveling direction of said light beam, based on the light beam detected by said area-type solid-state imaging element; said write unit being equipped with a synchronous sensor for determining a write timing period on a scanning start side in a horizontal scanning direction; said laser light source being lit continuously until said light beam is detected by the synchronous sensor present on a scanning start side and also being put out temporarily for 1-dot lighting after said light beam has been detected by the synchronous sensor present on said scanning start side; and said 1-dot lighting control circuit being controlled so that said laser light source is lit after elapse of said write timing period.
  • 27. The light beam characteristic evaluation apparatus as set forth in claim 26, further comprising:computation means for computing said write timing period from both a distance in a horizontal scanning direction between said synchronous sensor and said area-type solid-state imaging element and a previously designed scanning speed; and a clock pulse generator for defining both said scanning period equivalent to 1 dot and said write timing period; wherein said light beam source is lit until a light beam is detected by said synchronous sensor, is put out until the number of clock pulses equivalent to said write timing period is counted since said synchronous sensor detected said light beam, and is lit by said 1-dot lighting control circuit until the number of clock pulses equivalent to 1 dot is counted.
  • 28. A light beam characteristic evaluation apparatus which is employed in a method of evaluating characteristics required of a light beam by forming said light beam on an area-type imaging element installed on a first surface equivalent to a second surface to be scanned, said light beam being emitted from a laser light source which is employed to scan said second surface linearly, the light beam characteristic evaluation apparatus comprising:a reference laser light source for determining previously designed reference positions of said light beam present on said second surface in horizontal and vertical scanning directions; a holder member for holding said reference laser light source; an angular position determination member for holding said holder member so that said holder member is rotatable and determining a rotational angular position of said reference laser light source; and a positioning reference base for positioning said angular position determination member so that a center of rotation of said holder member is aligned with a previously designed emission line of said light beam; wherein a reference pixel equivalent to said reference position on said area-type imaging element is specified, by rotating said holder member on said center of rotation and receiving a reference light beam emitted from said reference laser light source at at least two rotational angular positions with said area-type imaging element.
  • 29. The light beam characteristic evaluation apparatus as set forth in claim 28, wherein said positioning reference base extends in said horizontal scanning direction.
  • 30. The light beam characteristic evaluation apparatus as set forth in claim 28, wherein said reference laser light source is a semiconductor laser.
  • 31. The light beam characteristic evaluation apparatus as set forth claim 28, wherein said laser light source is provided in a write unit incorporating an optical scanning system.
  • 32. The light beam characteristic evaluation apparatus as set forth in claim 28, wherein said evaluation is performed by lighting said laser light source during a scanning period equivalent to 1 dot during scanning.
  • 33. A light beam characteristic evaluation apparatus which is employed in a method of evaluating characteristics required of a light beam by forming said light beam on an area-type imaging element installed on a first surface equivalent to a second surface to be scanned, said light beam being emitted from a laser light source provided in a write unit having an optical scanning system for linearly scanning said second surface of a latent image carrier provided in an image forming unit, the light beam characteristic evaluation apparatus comprising:a positioning member for positioning said write unit with respect to said image forming unit; a reference laser light source for determining previously designed reference positions of a light beam on said second surface in horizontal and vertical scanning directions, said light beam being emitted from said laser light source; a holder member for holding said reference laser light source; an angular position determination member for holding said holder member so that said holder member is rotatable and determining a rotational angular position of said reference laser light source; and a positioning reference base for positioning said angular position determination member so that a center of rotation of said holder member is aligned with a previously designed emission line of said light beam emitted from said write unit, the positioning reference base being provided in a positioning base; wherein a reference pixel equivalent to said reference position on said area-type imaging element is specified, by rotating said holder member on said center of rotation and receiving a reference light beam emitted from said reference laser light source at at least two rotational angular positions with said area-type imaging element.
  • 34. The light beam characteristic evaluation apparatus as set forth in claim 33, wherein said rotational angular positions are symmetrical positions spaced 180 degrees.
  • 35. The light beam characteristic evaluation apparatus as set forth in claim 33, wherein said angular position determination member is provided on said positioning reference base so that said angular position determination member can be relocated in said horizontal scanning direction.
  • 36. The light beam characteristic evaluation apparatus as set forth in claim 33, further comprising adjustment means for adjusting an imaging surface of said area-type imaging element so that the imaging surface is located at said first surface.
  • 37. A light beam characteristic evaluation apparatus which performs an evaluation method comprising the steps of:lighting a laser light source during a scanning period equivalent to 1 dot during scanning, the laser light source being provided in a write unit having an optical scanning system for linearly scanning a first surface of a latent image carrier of an image forming unit; forming said light beam on at least two or more area-type imaging elements spaced in a horizontal scanning direction and provided on a second surface equivalent to said first surface to be scanned; and evaluating characteristics required of said light beam; the light beam characteristic evaluation apparatus comprising: a positioning member for positioning said write unit with respect to said image forming unit; a reference laser light source for determining previously designed reference positions of a light beam on said first surface in horizontal and vertical scanning directions, said light beam being emitted from said laser light source; a cylindrical holder member for holding said reference laser light source; angular position determination members for determining a rotational angular position of said reference laser light source, the determination members having a circular fitting hole into which said cylindrical holder member is rotatably fitted; and a positioning reference base for positioning said angular position determination members so that a center of rotation of said cylindrical holder member is aligned with a previously designed emission line of said light beam emitted from said write unit, the positioning reference base being provided in a positioning base; wherein a reference pixel equivalent to said reference position on said area-type imaging element is specified, by rotating said cylindrical holder member and receiving a reference light beam emitted from said reference laser light source at at least two rotational angular positions with said area-type imaging elements.
  • 38. The light beam characteristic evaluation apparatus as set forth in claim 37, wherein said angular position determination member is provided with an engagement pin and said cylindrical holder member is provided with an engagement hole which engages with said engagement pin.
  • 39. The light beam characteristic evaluation apparatus as set forth in claim 38, wherein said rotational angular positions are symmetrical positions spaced 180 degrees.
  • 40. The light beam characteristic evaluation apparatus as set forth in claim 37, wherein said angular position determination member is provided in said positioning reference base so that it can be relocated in said horizontal scanning direction.
  • 41. The light beam characteristic evaluation apparatus as set forth in claim 37, wherein said angular position determination members are spaced in said horizontal scanning direction and provided in correspondence to said area-type imaging elements.
  • 42. The light beam characteristic evaluation apparatus as set forth in claim 37, wherein once a reference pixel of a certain area-type imaging element has been specified by rotating said cylindrical holder member, the specification of reference pixels of the remaining area-type imaging elements is performed without rotating said cylindrical holder member.
Priority Claims (13)
Number Date Country Kind
9-183198 Jun 1997 JP
9-197835 Jul 1997 JP
9-268086 Sep 1997 JP
10-009540 Jan 1998 JP
10-176385 Jun 1998 JP
10-176386 Jun 1998 JP
10-176387 Jun 1998 JP
10-176388 Jun 1998 JP
10-176389 Jun 1998 JP
10-176390 Jun 1998 JP
10-176391 Jun 1998 JP
10-176392 Jun 1998 JP
10-176393 Jun 1998 JP
Parent Case Info

This application is a Division of application Ser. No. 09/104,386 Filed on Jun. 25, 1998.

US Referenced Citations (5)
Number Name Date Kind
4980700 Ng Dec 1990
5140157 Ohshima et al. Aug 1992
5359434 Nakao et al. Oct 1994
5371361 Arends et al. Dec 1994
5561743 Kanai et al. Oct 1996
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