The embodiments relate to an elevator system and more specifically to a method of expanding an elevator system in a hoistway.
Modular building construction design restricts the use of a traditional outside material hoist. As floors are added, the elevator should be relatively quickly able to service the new landings without disrupting the construction of the modular building.
Disclosed is a method of expanding an elevator system in a hoistway of a building including: parking an elevator car at or below a first level, between a first rail system extend along first wall of the hoistway and a second rail system extending along a second wall of the hoistway that is opposite the first wall, wherein the first rail system extends to a first top end located at second level that is above the first level, and the second rail system extends to a second top end that is below the second level; raising the second rail system to the second level; supporting an elevator machine with a bedplate; the elevator machine is operatively connected to a machine end of a tension system; and the tension system is operationally connected to the elevator car; engaging a first safety block, operatively connected to the bedplate, to release the second rail system, whereby the bedplate is configured to move against the second rail system; and raising the bedplate to the second level.
In addition to one or more aspects of the method, the method further includes raising the bedplate to the second level via a winch, securing the bedplate to the second level, and disconnecting the winch, wherein prior to raising the second rail system to the second level, the method includes: disconnecting a spool, operatively connected a spool end of the tension system, from the first wall, and connecting the spool to a ceiling of the elevator car, wherein raising the bedplate to the second level draws an additional length of the tension system from the spool; and after releasing the bedplate from the winch, the method includes: raising the elevator car to the second level and parking the elevator car at the second level; disconnecting the spool from the elevator car, and reconnecting the spool to the first wall.
In addition to one or more aspects of the method, securing the bedplate to the second level includes: engaging the first safety block to fix the bedplate against the second rail system.
In addition to one or more aspects of the method, raising the second rail system to the second level includes: connecting a bottom end of a first rail extension member to a top end of a first rail of the second rail system.
In addition to one or more aspects of the method, the bottom end of the first rail extension member is connected to the top end of the first rail of the second rail system via a first rail bracket.
In addition to one or more aspects of the method, after raising the bedplate to the second level, the method includes trimming a top portion of the first rail extension member so that it is level with a top of the bedplate; and attaching a rail cover to the bedplate, to thereby cover the top end of the first rail.
In addition to one or more aspects of the method, utilizing a leveling feature to level the bedplate against the top end of the first rail.
In addition to one or more aspects of the method, after attaching the rail cover to the bedplate, the method includes: engaging a first fixation clip, operatively connected to the bedplate, against the second rail system; and removing the first safety block from the bedplate.
In addition to one or more aspects of the method, the second rail system includes a plurality of rails, including the first rail, the plurality of rails are respectively extended via a plurality of rail extension members, including the first rail extension member, that are respectively connected to one another via a plurality of rail brackets, including the first rail bracket; and the bedplate defines a plurality of pass-through apertures for respectively receiving the plurality of rails.
In addition to one or more aspects of the method, each of the plurality of pass-through apertures, at a top surface of the bedplate, defines a top boundary edge that is chamfered to guide respective ones the plurality of rail brackets into the plurality of pass-through apertures.
Disclosed is an elevator system in a hoistway of a building, formed by a process including: parking an elevator car at or below a first level, between a first rail system extend along first wall of the hoistway and a second rail system extending along a second wall of the hoistway that is opposite the first wall, wherein the first rail system extends to a first top end located at second level that is above the first level, and the second rail system extends to a second top end that is below the second level; raising the second rail system to the second level; supporting an elevator machine with a bedplate; the elevator machine is operatively connected to a machine end of a tension system; and the tension system is operationally connected to the elevator car; engaging a first safety block, operatively connected to the bedplate, to release the second rail system, whereby the bedplate is configured to move against the second rail system; and raising the bedplate to the second level.
In addition to one or more aspects of the process of forming the system, the process further includes raising the bedplate to the second level via a winch, securing the bedplate to the second level, and disconnecting the winch, wherein prior to raising the second rail system to the second level, the method includes disconnecting a spool, operatively connected a spool end of the tension system, from the first wall, and connecting the spool to a ceiling of the elevator car, wherein raising the bedplate to the second level draws an additional length of the tension system from the spool; and after releasing the bedplate from the winch, the method includes: raising the elevator car to the second level and parking the elevator car at the second level; disconnecting the spool from the elevator car, and reconnecting the spool to the first wall.
In addition to one or more aspects of the process of forming the system, securing the bedplate to the second level includes: engaging the first safety block to fix the bedplate against the second rail system.
In addition to one or more aspects of the process of forming the system, raising the second rail system to the second level includes: connecting a bottom end of a first rail extension member to a top end of a first rail of the second rail system.
In addition to one or more aspects of the process of forming the system, the bottom end of the first rail extension member is connected to the top end of the first rail of the second rail system via a first rail bracket.
In addition to one or more aspects of the process of forming the system, after raising the bedplate to the second level, the method includes: trimming a top portion of the first rail extension member so that it is level with a top of the bedplate; and attaching a rail cover to the bedplate, to thereby cover the top end of the first rail.
In addition to one or more aspects of the process of forming the system, the process includes utilizing a leveling feature to level the bedplate against the top end of the first rail.
In addition to one or more aspects of the process of forming the system, after attaching the rail cover to the bedplate, the method includes: engaging a first fixation clip, operatively connected to the bedplate, against the second rail system; and removing the first safety block from the bedplate.
In addition to one or more aspects of the process of forming the system, the second rail system includes a plurality of rails, including the first rail, the plurality of rails are respectively extended via a plurality of rail extension members, including the first rail extension member, that are respectively connected to one another via a plurality of rail brackets, including the first rail bracket; and the bedplate defines a plurality of pass-through apertures for respectively receiving the plurality of rails.
In addition to one or more aspects of the process of forming the system, each of the plurality of pass-through apertures, at a top surface of the bedplate, defines a top boundary edge that is chamfered to guide respective ones the plurality of rail brackets into the plurality of pass-through apertures.
The present disclosure is illustrated by way of example and not limited in the accompanying figures in which like reference numerals indicate similar elements.
The tension member 107 engages the machine 111, which is part of an overhead structure of the elevator system 101. The machine 111 is configured to control movement between the elevator car 103 and the counterweight 105. The position reference system 113 may be mounted on a fixed part at the top of the elevator shaft 117, such as on a support or guide rail, and may be configured to provide position signals related to a position of the elevator car 103 within the elevator shaft 117. In other embodiments, the position reference system 113 may be directly mounted to a moving component of the machine 111, or may be located in other positions and/or configurations as known in the art. The position reference system 113 can be any device or mechanism for monitoring a position of an elevator car and/or counter weight, as known in the art. For example, without limitation, the position reference system 113 can be an encoder, sensor, or other system and can include velocity sensing, absolute position sensing, etc., as will be appreciated by those of skill in the art.
The controller 115 is located, as shown, in a controller room 121 of the elevator shaft 117 and is configured to control the operation of the elevator system 101, and particularly the elevator car 103. For example, the controller 115 may provide drive signals to the machine 111 to control the acceleration, deceleration, leveling, stopping, etc. of the elevator car 103. The controller 115 may also be configured to receive position signals from the position reference system 113 or any other desired position reference device. When moving up or down within the elevator shaft 117 along guide rail 109, the elevator car 103 may stop at one or more landings 125 as controlled by the controller 115. Although shown in a controller room 121, those of skill in the art will appreciate that the controller 115 can be located and/or configured in other locations or positions within the elevator system 101. In one embodiment, the controller may be located remotely or in the cloud.
The machine 111 may include a motor or similar driving mechanism. In accordance with embodiments of the disclosure, the machine 111 is configured to include an electrically driven motor. The power supply for the motor may be any power source, including a power grid, which, in combination with other components, is supplied to the motor. The machine 111 may include a traction sheave that imparts force to tension member 107 to move the elevator car 103 within elevator shaft 117.
Although shown and described with a roping system including tension member 107, elevator systems that employ other methods and mechanisms of moving an elevator car within an elevator shaft may employ embodiments of the present disclosure. For example, embodiments may be employed in ropeless elevator systems using a linear motor to impart motion to an elevator car. Embodiments may also be employed in ropeless elevator systems using a hydraulic lift to impart motion to an elevator car. Embodiments may also be employed in ropeless elevator systems using self-propelled elevator cars (e.g., elevator cars equipped with friction wheels, pinch wheels or traction wheels).
As indicated, in modular building construction design as floors are added, the elevator should be relatively quickly able to service the new landings without disrupting the construction of the modular building. In view of this objective, the disclosed embodiments provide an installation method for expanding a rise of an elevator system 101 in a hoistway 117, which may be referred to as a jump process.
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The first safety block 2701 is generally rectangular in shape and includes a rail-facing surface 270A that is formed with a wedge shaped center groove 270B, extending from a top edge 270C to a bottom edge 270D of the safety block 270. In operation, the top edge 270C is against a bottom surface of the bedplate 270 and the groove 270B is against the rail so that the rail projects into the block 220. The wedge shaped groove is shaped like a right-triangle with a side surface 270B1 that extends normal to the top and bottom edges 270C, 270D. Within the groove 270B, adjacent the bottom edge 270C, is a cylindrical pivot 270E that extends from a back surface 270F of the block 270 toward the rail-facing surface 270A. The wide end of the groove 270B, at the bottom edge 270C, includes a protrusion or shelf 270G that extends parallel to the bottom edge 270D narrows the groove 270B so that the bottom mouth of the groove 270H, defining an opening in the bottom edge of the block 220, is substantially as narrow as the top mouth 2701, defining an opening in the top edge of the block 220. The cylindrical pivot 270E is located to be partially within a substantially rectangular path defined between the bottom and top mouths 270H, 270I. Due to the weight of the bedplate 220, safety block pivots about the cylindrical pivot 270E to lock the block against the protrusion (e.g., via friction against the rail, or insertion into a rail aperture) so that in its normal state, the bedplate 220 is prevented from moving downwardly. Engaging the block by pivoting around the cylindrical pivot 270E releases the grip between the protrusion 270C of the block and the rail.
In one embodiment, a plurality of safety blocks 2701, 2702, 2703, e.g., first, second and third safety blocks, respectively engage the plurality of rails 2401, 2402, 2403 to prevent movement of the bedplate 220. While reference herein is to a plurality of safety blocks 270, the utilization of a single safety block 2701 is within the scope of the disclosure.
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The above configuration enables positioning of the bedplate 220 at any location along the rails with the use of the safety blocks 270. This enables a more efficient expansion of an elevator system in a hoistway.
For electronic implements identified above, embodiments can be in the form of processor-implemented processes and devices for practicing those processes, such as a processor. Embodiments can also be in the form of computer program code containing instructions embodied in tangible media, such as network cloud storage, SD cards, flash drives, floppy diskettes, CD ROMs, hard drives, or any other computer-readable storage medium, wherein, when the computer program code is loaded into and executed by a computer, the computer becomes a device for practicing the embodiments. Embodiments can also be in the form of computer program code, for example, whether stored in a storage medium, loaded into and/or executed by a computer, or transmitted over some transmission medium, loaded into and/or executed by a computer, or transmitted over some transmission medium, such as over electrical wiring or cabling, through fiber optics, or via electromagnetic radiation, wherein, when the computer program code is loaded into an executed by a computer, the computer becomes an device for practicing the embodiments. When implemented on a general-purpose microprocessor, the computer program code segments configure the microprocessor to create specific logic circuits.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present disclosure. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, element components, and/or groups thereof.
Those of skill in the art will appreciate that various example embodiments are shown and described herein, each having certain features in the particular embodiments, but the present disclosure is not thus limited. Rather, the present disclosure can be modified to incorporate any number of variations, alterations, substitutions, combinations, sub-combinations, or equivalent arrangements not heretofore described, but which are commensurate with the scope of the present disclosure. Additionally, while various embodiments of the present disclosure have been described, it is to be understood that aspects of the present disclosure may include only some of the described embodiments. Accordingly, the present disclosure is not to be seen as limited by the foregoing description, but is only limited by the scope of the appended claims.