Method of filling an upright facial tissue carton with tissue and a support member

Information

  • Patent Grant
  • 6349525
  • Patent Number
    6,349,525
  • Date Filed
    Thursday, July 1, 1999
    25 years ago
  • Date Issued
    Tuesday, February 26, 2002
    22 years ago
Abstract
A method of filling an upright facial tissue carton with a plurality of tissue and a support member is disclosed. The carton has a top wall, four sidewalls and a bottom wall. The top wall has an aperture formed therein through which the tissue can be withdrawn. The method includes assembling a plurality of tissues into a clip of tissue having a first surface and a second surface. A support member is placed adjacent to the second surface of the clip of tissue. The clip of tissue and the support member are both folded into an inverted U-shaped configuration. The carton is then opened and the inverted U-shaped configuration is inserted such that the first surface of the clip of tissue is positioned adjacent to the aperture. The carton is then closed and sealed to form a filled upright facial tissue carton.
Description




FIELD OF THE INVENTION




This invention relates to a method of filling an upright facial tissue carton with a plurality of tissue and a support member. More specifically, this invention relates to a method of filling an upright facial tissue carton with a plurality of tissue and a support member such that the tissue can be individually dispensed from the carton.




BACKGROUND OF THE INVENTION




Facial tissue cartons come in a wide variety of shapes and sizes but they can generally be classified as either one of two basic styles. One style is the flat carton and the other is the upright carton. In a flat carton, the tissues are laid flat into the carton and are withdrawn from the top of the carton or through an opening in the top which partially extends downward into the front sidewall. The tissues within the carton may be interfolded for pop-up dispensing or merely laid on top of one another for reach-in dispensing. In an upright carton, the tissues are folded into an inverted U-shaped clip and are interfolded for pop-up dispensing. Each tissue is singularly withdrawn through a dispensing opening in the top of the carton, which may contain a polymeric film having a slit to hold the popped up tissue in place.




Both types of facial tissue cartons can experience dispensing problems after the number of tissues within the carton is reduced. This dispensing problem is primarily concerned with what is known by those skilled in the art as “fall back.” Fall back occurs as the number of tissues within the carton is reduced and the distance between the uppermost tissue and the dispensing opening in the top of the carton increases. This can cause the uppermost tissue to fall back into the box rather than being retained by the opening for ready removal. In flat cartons having an opening in the front wall, each tissue has a flat orientation relative to an adjacent tissue and the dispensing opening is usually of a large size. These two features facilitate the insertion of a consumer's fingers into the carton such that the uppermost tissue can be grasp and removed. Upright cartons present a distinct difference in that the tissues retained in the carton are folded into an inverted U-shape and the dispensing opening is usually of a smaller size than that formed in flat cartons. Because of these two features, the problem associated with trying to withdraw the uppermost tissue after it has fallen back into the carton is more difficult.




When a support member is utilized, there is a need for a quick and efficient method of folding the tissue and the support member together so that both can be simultaneously inserted into the carton. The method must not slow down the manufacturing process and has to be cost efficient.




In view of the above, it has been recognized that there is a need for an upright facial tissue carton with a supporting member for maintaining the tissue in close proximity to the dispensing opening for easy withdrawal. There is also a need for a method of filling an upright facial tissue carton with tissue and a support member such that the tissue can be individually dispensed from the carton.




SUMMARY OF THE INVENTION




Briefly, this invention relates to a method of filling an upright facial tissue carton with tissue and a support member. The carton has a top wall, four sidewalls and a bottom wall. The top wall has an aperture formed therein through which the tissue can be withdrawn. The method includes assembling a plurality of tissues into a clip of tissue having a first surface and a second surface. A support member is placed adjacent to the second surface of the clip of tissue. The clip of tissue and the support member are both folded into an inverted U-shaped configuration. The carton is then opened and the inverted U-shaped configuration is inserted such that the first surface of the clip of tissue is positioned adjacent to the aperture. The carton is then closed to form a filled upright facial tissue carton.




Alternatively, the support member can be positioned in a predetermined location and a plurality of tissue can be assembled on the support member. The clip of tissue and the support member will form a combination having a first surface. The combination is then folded to obtain an inverted U-shaped configuration with the first surface representing the top surface of the clip of tissue. A carton is then opened and the U-shaped configuration is inserted such that the first surface is positioned adjacent to the aperture. The carton is then closed and sealed to form a filled upright facial tissue carton.




The general object of this invention is to provide a method of filling an upright facial tissue carton with tissue and a support member. A more specific object of this invention is to provide a method of filling an upright facial tissue carton with tissue and a support member such that the tissue can be individually dispensed from the carton.




Another object of this invention is to provide a method of filling an upright facial tissue carton with tissue and a support means such that the tissue is maintained in close proximity to the dispensing opening for easy withdrawal.




A further object of this invention is to provide an economical and easy method of filling an upright facial tissue carton with a plurality of tissue and a support member.




Still another object of this invention is to provide a method of filling an upright facial tissue carton with a clip of tissue and a support member whereby the clip of tissue and the support member can be folded simultaneously.




Still further, an object of this invention is to provide a method of filling an upright facial tissue carton with a clip of tissue and a cardboard support member.




Other objects and advantages of the present invention will become more apparent to those skilled in the art in view of the following description and the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of an upright facial tissue carton having a dispensing opening formed in a top surface thereof and having an inverted U-shaped clip of interfolded tissues positioned therein along with a support member.





FIG. 2

is a side view of the upright facial tissue carton shown in

FIG. 1

after a number of tissues have been withdrawn showing how the support member maintains the tissue in close proximity to the dispensing opening for easy withdrawal.





FIG. 3

is a bottom view of a flat clip of interfolded tissues having a support member positioned thereon.





FIG. 4

is a side view of the clip of tissue and support member shown in

FIG. 3

folded once along the central transverse axis.





FIG. 5

is an exploded view shown the orientation of the folded clip of tissue and support member being inserted into an upright facial tissue carton.





FIG. 6

is a flow diagram of a method of filling an upright facial tissue carton with tissue and a support member to facilitate individual dispensing of the tissue.





FIG. 7

is a flow diagram of an alternative method of filling an upright facial tissue carton with tissue and a support member to facilitate individual dispensing of the tissue.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring to

FIG. 1

, an upright facial tissue carton


10


is shown having a top wall


12


, four side walls


14


,


16


,


18


and


20


and a bottom wall


22


. The carton


10


can be assembled into a rectangular shaped box having a width “w”, a depth or thickness “t” and a height “h”. The width, thickness and height dimensions can be any desired measurement. An upright carton


10


manufactured by Kimberly-Clark Corporation has a width “w” of about 4.25 inches (about 108 millimeters (mm), a thickness “t” of about 4.25 inches (about 108 mm) and a height “h” of about 4.75 inches (about 121 mm). In constructing an aesthetically pleasing carton


10


, it is recommended that the height “h” dimension be greater than the width “w” dimension and also be greater than the thickness “t” dimension. The width “w” dimension can equal the thickness “t” dimension if so desired. Furthermore, the carton


10


can be formed as a cube wherein the width, thickness and height are approximately of the same dimension.




The top wall


12


of the carton


10


has an aperture


24


formed therein. The aperture


24


is preferably an enlarged opening and can be of any desired geometrical configuration. An oval, elliptical or circular shape is preferred. When the aperture


24


has an oval or elliptical shape, it will have a longitudinal centerline y—y. The aperture


24


can be completely open or it can be temporarily closed by a piece of material that can be easily removed prior to use by the consumer. Alternatively, the aperture


24


can be covered by a flexible, thin plastic film


26


which spans across or over the open area of the aperture


24


. The plastic film


26


can be attached to either the inside or outside surfaces of the top wall


12


. The plastic film


26


can contain a dispensing opening


28


formed therein. The dispensing opening can be a single slit as depicted in

FIG. 1

or it can take on various cross or x-shaped configuration as are taught in U.S. Pat. No. 5,415,320 issued to North et al. and assigned to Kimberly-Clark Corporation. This patent is incorporated by reference and made a part hereof.




Positioned within the carton


10


is an inverted U-shaped clip of tissues


30


indicated by the phantom lines. The clip of tissues


30


is made up from a plurality of individual tissues


32


. The exact number of tissues


32


can vary depending on the size of the carton


10


. A small carton may contain up to about 50 tissues while a regular size carton may contain from between about 60 to about 100 tissues. Larger cartons can contain from between about 125 to about 200 or more tissues. The tissues


32


forming the clip of tissues


30


are preferably interfolded. By “interfolded” it is meant that each tissue


32


is at least partially folded with the adjacent tissue(s). Interfolding the tissues


32


create a beneficial feature in that as the first tissue


32


is pulled up out of the carton


10


, it will cause the next tissue


34


to raise up and start to follow the first tissue out of the carton


10


. Each tissue


32


will have a “total surface area” which can vary per container and the interfold with the adjacent tissue(s) should occupy from between about 20 percent to about 50 percent of the total surface area of each tissue


32


. It should be noted that each tissue


32


can be folded in either its machine direction (MD) or in its cross-direction (CD). The orientation of the tissue


32


relative to its machine direction or cross-direction will depend upon the equipment used to fold the tissue. In

FIG. 3

, the machine direction is parallel to the x—x axis while the cross-direction is parallel to the y—y axis. A multifolder or an interfolder are two different types of equipment that can be used to fold the tissue


32


.




Referring to

FIG. 2

, a plastic film


26


is shown attached to the underside of the top wall


12


. The plastic film


26


contains a slit


28


that is aligned vertically below the aperture


24


. The slit


28


can have the shape of a single elongated line, two or more intersecting lines, or some other geometrical configuration. Preferably, the machine direction of the tissue


32


is aligned parallel to the slit


28


when the slit


28


has the shape of a single elongated line. During dispensing, the top tissue


32


of the clip of tissues


30


is grasped by the user and is pulled through the dispensing opening slit


28


and through the aperture


24


. Removal of the top tissue


32


causes the next adjacent interfolded tissue


34


to follow. In doing so, the next adjacent tissue


34


will be partially pulled through the dispensing opening slit


28


. This partially dispensed tissue will then be held upright in a popped-up position by the edges of the dispensing opening slit


28


.




Still referring to

FIG. 2

, one will notice that after a number of the tissues


32


have been removed from the clip


30


, the vertical distance “d” between the dispensing slit


28


and the uppermost tissue


34


of the remaining clip of tissues


30


will increase. This vertical distance “d” is measured along the vertical axis z—z of the carton


10


. A typical upright facial tissue carton


10


has a height “h” of from between about 4 inches to about 6 inches (about 102 mm to about 153 mm). In a filled carton


10


, the uppermost tissue


32


will be positioned immediately adjacent to the dispensing slit


28


and the distance “d” will be essentially zero. As the uppermost tissues


32


are withdrawn from the clip


30


, the distance “d” will increase and can extend to a dimension of greater than about 2 inches (about 51 mm). As the distance “d” increases, there is a likelihood that the tissue


32


being removed through the dispensing opening slit


28


will separate from the next adjacent (lower) tissue


34


and the lower tissue


34


will fall back into the carton


10


. Once this occurs, the user is forced to extend their fingers through the dispensing slit


28


and try to retrieve the uppermost tissue


34


. Because of the relatively small size of the dispensing slit


28


and the extent of the distance “d”, the task of retrieving the uppermost tissue


34


can become cumbersome.




Furthermore, it has been noticed that after a number of tissues


32


have been removed from the carton


10


, the weight of the remaining tissues


32


can cause the tissue


32


to collapse upon themselves. This action can cause the uppermost tissue


32


to separate from the next adjacent (lower) tissue


34


. This action will break the progression of successive tissue


32


being held upright by the slit


28


formed in the plastic film


26


. In order to prevent this from occurring, a support member


36


is positioned within the carton


10


. The size, shape and construction of the support member


36


, along with its interaction with the clip of tissues


30


and insertion into the carton


10


will be explained with reference to

FIGS. 3-6

.




Referring to

FIG. 3

, the support member


36


is designed to prevent and eliminate “fall back” from occurring within the carton


10


. The support member


36


should be a low cost item that is easily inserted into the carton


10


in order to keep the cost of the product at a minimum value. The support member


36


is shown as a planar member formed from a flexible material and having the capability of being folded at least once. Preferably, the support member


36


can be folded into an inverted U-shape along with the clip of tissues


30


. The support member


36


should be flexible and may also contain a certain degree of resiliency. By “resiliency” it is meant that after the support member


36


is folded that it will possess the ability to at least partially recover or move back towards its original shape. The materials from which the support member


36


can be formed include, but are not limited to, the following: cardboard, thick paper, wooden veneer, plastic, thermoplastic, polymers including polyethylene and polypropylene, as well as a laminate formed from two or more different materials, etc. The preferred material is cardboard. The support member


36


should have a thickness of less than about 2 millimeters. Preferably, when the support member


36


is cardboard, it will have a thickness of from between about 0.01 inches to about 0.03 inches (about 0.25 mm to about 0.76 mm).




The primary function of the support member


36


is to facilitate singular dispensing of the tissue


32


from the carton


10


. This is accomplished by minimizing the distance “d” which the uppermost tissue


32


can be spaced away from the dispensing opening


28


. Even if the uppermost tissue should separate from the next adjacent tissue


34


, the distance the next adjacent tissue


34


is located away from the dispensing opening


28


will be kept to a minimum. This will prevent “fallback” so a consumer is able to insert their fingers into the carton


10


and retrieve the next adjacent tissue


34


in a non-arduous manner. The support member


36


will also prevent a partial clip of tissue


30


from collapsing upon itself.




Still referring to

FIG. 3

, the support member


36


is shown as a flat, rectangular member having a predetermined length l


1


and width w


1


. The support member


36


can have other shapes, if desired such as trapezoidal, square, oval, etc. The support member


36


also has a first end


38


and a second end


40


that are spaced apart from one another. The support member


36


is shown being positioned on a clip of tissue


30


. The clip of tissue


30


has a first surface


42


, an oppositely aligned second surface


44


and a doubled fold


46


formed only in the uppermost tissue


32


. The double fold


46


facilitates removal of the uppermost tissue


32


from the carton


10


. The support member


36


is depicted as being positioned adjacent to the second surface


44


although it could be positioned adjacent to the first surface


42


, if desired. The support member


36


is positioned below the clip of tissue


30


when placed in the carton


10


. However, when assembling both the clip of tissue


30


and the support member


36


, the support member


36


can be positioned so that the plurality of tissues


32


can be stacked on top of it. Alternatively, the support member


36


can be positioned above the clip of tissue


30


once it has been assembled.




The clip of tissue


30


can include from between about 25 to about 500 individual tissues


32


. Each of tissues


32


forming the clip of tissues


30


can be interfolded or somehow directly or indirectly connected or arranged relative to the next adjacent tissue


32


. Each tissue


32


has a predetermined length l


2


and width w


2


. The length l


2


of each individual tissue


32


can be any desired dimension but normally will range from between about 8 inches to about 10 inches (about 203 mm to about 254 mm). The width w


2


of each individual tissue


32


can be any desired dimension but normally will range from between about 3 inches to about 5 inches (about 76 mm to about 127 mm) after it has been folded once along its longitudinal centerline. The length l


1


of the support member


36


should be less than the length l


2


of the individual tissues


32


. Preferably, the length l


1


of the support member


36


should be from between about 10 percent to about 40 percent shorter than the length l


2


of the tissue


32


. Another way of forming the support member


36


is to size it from between about 1 inch to about 3.5 inches (about 25.4 mm to about 89 mm) shorter than the length l


2


of the tissue


32


. Preferably, the length l


1


of the support member


36


will be greater than about 6.5 inches (about 165 mm) so as to facilitate its insertion into the upright facial tissue carton


10


having a height of about 5.25 inches (about 133 mm). The reason the length l


1


of the support member


36


should be less than the length l


2


of the individual tissues


32


is that if the support member


36


is longer, it could interfere with the total number of tissues


32


that can be inserted into the carton


10


.




The support member


36


has a width “w


1


” which can be equal to or less than the width “w” of the carton


10


. The width “w


1


” of the support member


36


can vary but preferably will be about 4.25 inches (about 108 mm) so as to be easily assembled with the clip of tissue


30


. The support member


36


has a thickness “t


1


” (see

FIG. 2

) of from between about 0.01 inches to about 0.03 inches (about 0.25 mm to about 0.76 mm). Preferably, the thickness “t


1


” is about 0.01 inches (about 0.25 mm) so that it is easy to fold and low in cost. The width w


1


of the support member


36


can be greater than, equal to or less than the width w


2


of the individual tissues


32


. In addition, the width w


1


of the support member


36


will be equal to or less than the width “w” of the carton


10


. The width w


1


of the support member


36


preferably will be approximately equal to the width w


2


of the individual tissues


32


.




Referring to

FIGS. 4 and 5

, the combination clip of tissue


30


and support member


36


are folded together along a fold line a—a (see

FIG. 5

) to obtain an inverted U-shaped configuration


48


. The fold line a—a can be aligned along the transverse axis y—y or be aligned parallel thereto. The fold line a—a can also be offset from the y-axis, if desired. The support member


36


should be flat or planar and relatively thin such that it will fold easily. The combination clip of tissue


30


and support member


36


is folded simultaneously with the support member


36


being located on the inside of the inverted U-shaped configuration


48


. The support member


36


can be completely folded such that the first end


38


touches or contacts the second end


40


or it can be folded such that the first end


38


is disposed at an angle alpha (α) to the second end


40


. The angle alpha (α) can range from between about 1° to about 60°. Preferably, the angle alpha (α) ranges from between about 5° to about 30°, and more preferably, from between about 5° to about 20°.




It should be noted that the combination clip of tissue


30


and support member


36


is shown folded once but additional folds may be employed if desired.




Referring now to

FIG. 5

, the inverted U-shaped configuration


48


is shown being ready to be inserted into an upright carton


10


. The inverted U-shaped configuration


48


is preferably inserted such that the fold line a—a is aligned perpendicular to the dispensing opening slit


28


formed in the top wall


12


of the carton


10


. This will assure that the first tissue


32


with its double fold


46


will be readily available to be withdrawn through the dispensing opening slit


28


by the user. If the carton


10


does not utilize a dispensing opening slit


28


but instead only has an aperture


24


, the inverted U-shaped configuration


48


can be inserted such that the fold line a—a is either parallel or perpendicularly aligned to the longitudinal axis y—y of the aperture


24


. After being inserted into the carton


10


, the support member


36


will retain its inverted U-shaped configuration


48


. Initially, the first and second ends,


38


and


40


respectively, will be spaced away from the two sidewalls,


14


and


18


respectively. The first and second ends,


38


and


40


respectively, can be in contact with an inside surface


58


of the bottom wall


22


. It is not necessary that both of the first and second ends


38


and


40


contact the inside surface


58


of the bottom wall


22


but at least one of the ends


38


or


40


should. As the tissue


32


is withdrawn from the carton


10


, the first and second ends


38


and


40


are free to gradually move outward and closer towards the respective sidewalls


14


and


18


. This action will prevent the tissue


32


from collapsing upon itself and falling down towards the bottom wall


22


and away from the dispensing opening


28


. The support member


36


also facilitates singular dispensing of the tissue


32


from the carton


10


by keeping the tissues


32


in close proximity to the dispensing opening


28


.




In

FIG. 5

, the carton


10


is shown having four flaps


50


,


52


,


54


and


56


that form the sidewall


16


. Other arrangements for forming the sidewall can also be utilized. The four flaps


50


,


52


,


54


and


56


are opened to allow the inverted U-shaped configuration to be inserted and are then closed and/or sealed to form a box shaped carton


10


. The flaps


50


-


56


can be closed by interfolding one or more of the flaps


50


-


56


and can be sealed by using an adhesive, glue, staples, or any other known attachment or securement means.




METHOD




The method of filling an upright facial tissue carton


10


with a clip of tissue


30


and a support member


36


to facilitate individual dispensing of the tissue


32


will now be explained with reference to the flow diagrams shown in

FIGS. 6 and 7

. In

FIG. 6

, one method of filling the carton


10


is to assemble a plurality of tissue


32


into a clip of tissue


30


having a first surface


42


and a second surface


44


. The clip of tissue


30


can contain at least 50 individual tissues


32


. Preferably, the clip of tissue


30


can contain at least 100 individual tissues


32


and, most preferably, the clip of tissue


30


can contain at least 150 individual tissues


32


. A support member


36


is placed adjacent to the second surface


44


. Preferably, the support member


36


is a flat, planar member that is longitudinally centered on the clip of tissue


30


. A support member


36


formed from a thin piece of cardboard works well and is inexpensive. Both the clip of tissue


30


and the support member


36


are folded into an inverted U-shaped configuration


48


. The clip of tissue


30


and the support member


36


can be folded on a fold line a—a that is transversely aligned to the clip of tissue


30


. The clip of tissue


30


and the support member


36


are preferably only folded once.




An upright facial tissue carton


10


is constructed having a top wall


12


, four sidewalls


14


,


16


,


18


, and


20


and a bottom wall


22


. The top wall


12


has an aperture


24


formed therein. The aperture is preferably an enlarged opening having a longitudinal axis y—y. A flexible, plastic film


26


can optionally be secured to the top wall


12


. The plastic film


26


has a dispensing opening


28


formed therein which holds an individual tissue


32


in an upright orientation as it passes by the film


26


. The dispensing opening


28


can be formed from one or more intersecting slits. The carton


10


is opened to receive the inverted U-shaped configuration


48


. One way to open the carton


10


is to open the flaps


50


,


52


,


54


and


56


that form a sidewall


16


. The inverted U-shaped configuration


48


is then inserted such that the first surface


42


of the clip of tissue


30


is positioned adjacent to the aperture


24


formed in the top wall


12


of the carton


10


. When the plastic film


26


is utilized, the first surface


42


of the clip of tissue


30


will be aligned adjacent to the dispensing opening


28


formed in the plastic film


26


. Furthermore, when the plastic film


26


is present, the sidewall


16


that is opened should be aligned parallel to the longitudinal axis y—y of the aperture


24


. When the dispensing opening


28


is a single elongated slit, the sidewall


16


should be aligned parallel to it. This orientation allows the length l


2


of each tissue


32


to be aligned parallel to the longitudinal axis y—y of the aperture


24


and/or parallel to the slit


28


. The carton


10


is then closed to form a filled upright facial tissue carton. When the sidewall


16


is constructed from four flaps


50


,


52


,


54


and


56


, the flaps


50


-


56


can be closed and sealed to form a box shaped carton


10


. The carton


10


can be sealed with an adhesive.




In the above method, the support member


36


can be sized to have a shorter length l


1


than the length l


2


of the tissue


32


. This facilitates getting the maximum number of tissues


32


into the carton


10


along with the support member


36


. It is also advantageous in dispensing the tissue


32


if each tissue


32


is interfolded with an adjacent tissue


32


. The apparatus and method of interfolding individual tissues


32


is known to those skilled in the tissue art.




Referring now to

FIG. 7

, an alternative method of filling an upright facial tissue carton


10


with a clip of tissue


30


is taught. In this method, a support member


36


is positioned in a predetermined location. A plurality of tissue


32


are then assembled on the support member


36


to form a combination clip of tissue


30


and support member


36


. The combination has a first surface


42


. It should be noted that the tissue


32


can first be assembled into a clip of tissue


30


which is positioned on the support member


36


or each tissue


32


can be individually stacked onto the support member


36


. The combination is then folded to obtain an inverted U-shaped configuration


48


. The carton


10


is opened and the U-shaped configuration


48


is inserted such that the first surface


42


is positioned adjacent to the aperture


24


formed in the top wall


12


of the carton


10


. The carton


10


is then closed and sealed to form a filled upright facial tissue carton


10


.




While the invention has been described in conjunction with two specific embodiments, it is to be understood that many alternatives, modifications and variations will be apparent to those skilled in the art in light of the a foregoing description. Accordingly, this invention is intended to embrace all such alternatives, modifications and variations that fall within the spirit and scope of the appended claims.



Claims
  • 1. A method of filling an upright facial tissue carton with tissues and a support member to facilitate individual dispensing of said tissues, said upright facial tissue carton having a top wall, four sidewalls and a bottom wall, and said top wall having an aperture formed therein, said method comprising the steps of:a) assembling a plurality of tissues into a clip of tissues having a first surface and a second surface; b) placing a support member adjacent to said second surface; c) folding both said clip of tissues and said support member into an inverted U-shaped configuration; d) opening said carton and inserting said inverted U-shaped configuration, said first surface of said clip of tissues being positioned adjacent to said aperture; and e) closing said carton to form a filled upright facial tissue carton.
  • 2. The method of claim 1 further comprising sizing said support member to a shorter length than said plurality of tissues.
  • 3. The method of claim 1 further comprising interfolding said plurality of tissues.
  • 4. The method of claim 1 further comprising assembling at least 50 tissues into said clip of tissues.
  • 5. The method of claim 1 further comprising folding said inverted U-shaped configuration on a fold line that transversely crosses said clip of tissues.
  • 6. The method of claim 1 further comprising longitudinally centering said support member on said clip of tissues.
  • 7. A method of filling an upright facial tissue carton with tissues and a support member to facilitate individual dispensing of said tissues, said upright facial tissue carton having a top wall, four sidewalls and a bottom wall, and said top wall having an aperture formed therein, said method comprising the steps of:a) positioning a support member in a predetermined location; b) assembling a plurality of tissues on said support member to form a combination clip of tissues and support member, said combination having a first surface; c) folding said combination to obtain an inverted U-shaped configuration; d) opening said carton and inserting said inverted U-shaped configuration, said first surface being positioned adjacent to said aperture; and e) closing said carton to form a filled upright facial tissue carton.
  • 8. The method of claim 7 further comprising sizing said support member to a shorter length than said plurality of tissues.
  • 9. The method of claim 7 further comprising interfolding said plurality of tissues.
  • 10. The method of claim 7 further comprising assembling at least 50 tissues into said clip of tissues.
  • 11. The method of claim 7 further comprising folding said inverted U-shaped configuration on a fold line that transversely crosses said clip of tissues.
  • 12. The method of claim 7 further comprising longitudinally centering said plurality of tissues on said support member.
  • 13. A method of filling an upright facial tissue carton with tissues and a support member to facilitate individual dispensing of said tissues, said upright facial tissue carton having a top wall, four sidewalls and a bottom wall, and said top wall having an aperture formed therein, said method comprising the steps of:a) assembling a plurality of tissues into a clip of interfolded tissue having a first surface and a second surface; b) placing a support member adjacent to said second surface; c) folding both said clip of interfolded tissues and said support member to obtain an inverted U-shaped configuration; d) opening one of said sidewalls of said carton which is aligned parallel to said longitudinal axis of said aperture and inserting said inverted U-shaped configuration, said first surface of said clip of interfolded tissues being positioned adjacent to said aperture; and e) closing and sealing said sidewall to form a filled upright facial tissue carton.
  • 14. The method of claim 13 further comprising sizing said support member to a shorter length than said plurality of tissues.
  • 15. The method of claim 13 further comprising folding said inverted U-shaped configuration on a fold line that transversely crosses said clip of tissues.
  • 16. The method of claim 13 further comprising assembling at least 50 tissues into said clip of tissues.
  • 17. The method of claim 16 further comprising assembling at least 100 tissues into said clip of tissues.
  • 18. The method of claim 13 further comprising longitudinally centering said support member on said plurality of tissues.
  • 19. A method of filling an upright facial tissue carton with tissues and a support member to facilitate individual dispensing of said tissues, said upright facial tissue carton having a top wall, four sidewalls and a bottom wall, and said top wall having an aperture formed therein, and having a flexible plastic film attached to said top wall, said flexible plastic film having a dispensing opening formed therein through which said tissues are withdrawn from said carton, said method comprising the steps of:a) assembling a plurality of tissues into a clip of interfolded tissue having a first surface and a second surface; b) placing a support member adjacent to said second surface; c) folding both said clip of interfolded tissues and said support member to obtain an inverted U-shaped configuration; d) opening one of said sidewalls of said carton and inserting said inverted U-shaped configuration, said first surface of said clip of interfolded tissues being positioned adjacent to said dispensing opening formed in said plastic film; and e) closing and sealing said sidewall to form a filled upright facial tissue carton.
  • 20. The method of claim 19 further comprising assembling at least 150 tissues into said clip of tissues.
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Number Name Date Kind
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3265241 McColgan Aug 1966 A
3395830 Buttery Aug 1968 A
3456842 Mierson Jul 1969 A
3624791 Taub Nov 1971 A
3881632 Early et al. May 1975 A
4231491 Pierson et al. Nov 1980 A
4472923 Herrington Sep 1984 A
4714643 Kuenzel Dec 1987 A
5666787 Young Sep 1997 A
5979699 Simpson Nov 1999 A
5979700 Suess Nov 1999 A