This invention relates generally to a fence providing security for property and occupants behind the fence and, more particularly, to a method of constructing a security fence that resists penetration through the fence of bullets up to a predetermined caliber of bullet.
Ballistic barriers have been designed and provided to resist and/or prevent the passage of bullets fired at the barrier. Such ballistic barriers have been used at indoor shooting ranges, as security fences for residences and commercial property and other establishments, and as shields for individuals advancing under fire. Ballistic barriers are typically formed of bullet resistant metal and are heavy and difficult to use because of that weight. As security fence structures, the weight of the panels are difficult to install and to maintain.
In U.S. Pat. No. 1,899,735, granted on Jan. 22, 1932, to 0. B. McClintock, a security barrier for bank tellers is disclosed in which the barrier is formed from a metal shell supporting bullet resistant glass and a complex structure to provide protection for a bank teller. A modular security fence is disclosed in U.S. Pat. No. 5,429,340, granted on Jul. 4, 1995, to Anthony M. Young, et al, in which the security fence is formed from overlapping panel modules. Each module is formed as an irregularly shaped open shell that interlocks with one or more adjoining modules or shells. Ballistic resistance is a result of opposing outer walls of the open shells when assembled together.
A ballistic barrier is disclosed in U.S. Pat. No. 8,001,880, granted to William C. White, et. al., on Aug. 23, 2011, wherein a lower barrier supports attack resistant panes extending upwardly from the barrier. The lower barrier provides protection from vehicle crashes, while the upper attack resistant panes are formed from material, such as plastic, acrylic and polycarbonates, among others, to resist penetration by bullets, particularly rounds fired by handguns. The ballistic wall structures disclosed in U.S. Patent Publication No. 2015/0354926, published on Dec. 10, 2015, by MGM Holdings, LLC, are designed for use in shooting ranges. The intent of this ballistic wall structure is to retain bullets within the wall structure. A ballistic curtain formed of ballistic rubber allows the passage of a bullet, while slowing the speed of the bullet so that the inner plate 54 stops the penetration of the bullet. The rubber curtain also prevents ricochets and fragments from passing back through the curtain.
Another ballistic barrier is disclosed in U.S. Pat. No. 10,012,479, granted to Michael Boviall on Jul. 3, 2018. This ballistic barrier is formed by a wall incorporating louvers or slats angled and overlapping to provide resistance to the passage of bullets by deflecting the path of the bullets downwardly to the ground. IN an alternative embodiment, the angled slats are backed by a backer plate that serves to further deflect the path of the bullets. A ballistic barrier designed to be portable in discrete panels and assembled in a selected location is disclosed in U.S. Pat. No. 10,281,245, granted on May 7, 2019, to Michael J. DeKort. Each panel can be connected to adjoining panels by hinges, and can, thereby, be folded for portability. Each panel is formed with a single pane of solid metal to provide bullet resistance.
Accordingly, it would be desirable to provide a bullet resistant fence structure that can be formed and assembled easily and be effective to resist the passage of bullets therethrough up to a predetermined caliber of weapon.
It is an object of this invention to overcome the disadvantages of the prior art by providing a bullet resistant security fence that provides an aesthetically pleasing appearance.
It is another object of this invention to provide a bullet resistance security fence that is constructed from a plurality of horizontal members extending between upright I-beam support posts.
It is a feature of this invention that the individual horizontal members of the bullet resistant security fence can be formed from aluminum extrusions.
It is an advantage of this invention that each of the aluminum extrusions is hollow.
It is another advantage of this invention that the hollow void internally of each aluminum extrusion can be filled with additional optional bullet resistant material to enhance the resistance capability of the security fence.
It is another feature of this invention that the interior hollow void of each aluminum extrusion can be filled with an insert module formed as a sandwich of a metal plate between two sheets of furniture grade plywood.
It is still another feature of this invention that the interior hollow void of each aluminum extrusion can be filled with ballistic material to resist the passage of a bullet.
It is still another feature of this invention that the ballistic material placed within the interior hollow void can be formed of multiple layers or sheets of ballistic material.
It is yet another advantage of this invention that the multiple sheets of ballistic material inserted into the interior hollow void can be pressed together to form a unitary panel of ballistic material.
It is still another feature of this invention that the hollow interior void in each aluminum extrusions can have one or more grooves formed in the top and bottom surfaces to accept the metal plate therebetween.
It is still another advantage of this invention that the insert module can be formed from alternating layers of furniture grade plywood and sheets of aluminum bound together by countersunk screws binding the layers together.
It is still another object of this invention to provide a method of construction of a bullet resistant security fence by providing interlocking modules forming the security fence structure.
It is still another feature of this invention that damaged components of the security fence can be replaced without requiring complete reconstruction of the security fence.
It is yet another feature of this invention that the security fence is assembled by first constructing the I-beam support posts at a predetermined distance apart and then filling the span between the I-beam support posts with horizontally oriented aluminum extrusions to a cap placed on or between the I-beam support posts.
It is yet another advantage of this invention that the cap at the top of the security fence can be a louvered panel.
It is yet another feature of this invention that damaged horizontal members can be replaced by removing the cap and horizontal members above the damaged member, and then replace the damaged horizontal member before re-inserting the removed horizontal members and the cap.
It is yet another object of this invention to provide multiple configurations of the bullet resistant security fence to accommodate selected levels of bullet resistance.
It is a further feature of this invention that the thickness of the walls of the aluminum extrusion will increase bullet resistance capabilities of the security fence.
It is still another feature of this invention that the size of the interior void filled with bullet resistant material will increase bullet resistant capabilities of the security fence.
It is a further advantage of this invention that the interior void could be formed with multiple grooves in the top and bottom surfaces to accommodate a multiple layer insert module within the interior hollow void.
It is another feature of this invention that the horizontal extruded members can be formed with an offset tongue and groove configuration in which the groove of one horizontal member would receive the tongue of an adjacent horizontal member.
It is another advantage of this invention that the tongue and groove structure interlocking adjacent horizontal extruded members adds to the bullet resistant capability of the security fence.
It is yet another feature of this invention to provide the capability for crash protection for the security fence by running cables through the hollow void in the lowermost horizontal extruded members and corresponding holes formed in the web of the I-beam support posts.
It is yet another feature of this invention that the cables are secured at opposing ends thereof by a concrete anchor.
It is a further object of this invention to provide a methods of forming a bullet resistant security fence including the steps of:
These and other objects, features and advantages are accomplished according to the instant invention by providing a method of constructing a bullet resistant security fence formed by a plurality of horizontally oriented metal panel members extending between I-beam support posts. Each metal panel member has a hollow void that can receive an insert module to enhance the bullet resistant capability of the fence structure. The insert module can be formed as a sandwich with alternating layers of metal sheeting and furniture grade plywood, screwed together to create an integral module. The insert module can be formed of multiple layers of ballistic material which may or may not have metal sheeting sandwiching the multiple layers of ballistic material. The multiple layers of ballistic material can be pressed together to form an integrated, unitary member. Each metal extrusion includes an interlocking configuration to resist penetration of the fence at the joint between metal panel members. Crash protection can be added by running cables through the voids in the lowermost extrusions.
The advantages of this invention will become apparent upon consideration of the following detailed disclosure of the invention, especially when taken in conjunction with the accompanying drawings wherein:
Referring to the drawings, several embodiments of a bullet resistant security fence incorporating the instant invention can be seen. In general, the security fence 10 is formed from a plurality of horizontally extending panels 15 formed from bullet resistant material having a required material thickness to prevent the passage of a desired caliber of weapon. The panels 15 are preferably formed from extruded 6061 or 6063 aluminum to define an interior cavity in the interior of the panel 15, which provides an economical and effective panel 15. Alternatively, the panel members can be formed from extruded or cast metal panels 15a, 15b, as depicted in
The fence 10 includes a plurality of support posts 12 that have a base portion 13 that terminates at ground level and embeds an H-beam or perhaps an I-beam 14 that extends upwardly from the base portion 13 to receive the panels 15, as is best seen in
The primary bullet resistant part of the security fence 10 is formed by a plurality of interlocking, vertically stacked, horizontally extending panels 15, best seen in
The thickness of the front and rear walls 16, 17 can be a function of the extent of bullet resistance that is desired. The security fence 10 can be a Class 1 variety capable of stopping small caliber bullets, such as from 9 mm and .357 caliber hand guns, and even shotguns by using 6063 aluminum extrusions having 5/16 inch thick front and rear walls 16, 17. By using 6061 aluminum forming an extrusion with 11/16 inch thick front and rear walls 16, 17, a Class 2 security fence can be formed to stop bullets from most all caliber weapons, except perhaps high powered .50 caliber weapons. The cross-sectional view of
The top and bottom portions 19 of each panel 15 have an interlocking structure 20 that enables an interlocking connection between vertically adjacent panels 15. Alternate configurations of the interlocking structure 20 is shown in
The tongue and groove configuration 20 includes an outwardly projecting tongue 22 and an adjacent groove 24 that will mesh with the tongue and groove configuration 20 of the vertically adjacent panels 15. With the intermeshing tongue and groove configurations 20, the security fence 10 provides adequate bullet resistance at the intersection between adjacent panels 15 by providing sufficient thickness of metal to resist passage of a bullet through the intersection of the adjacent panels 15. One of ordinary skill in the art will recognize that the lowermost panel 15a may be fabricated without a tongue and groove configuration 20 at the bottom edge thereof; however, from the standpoint of economics, making the lowermost panel 15a, as well as the uppermost panel, different from the intermediate panels 15 is not economically efficient. Therefore, both the lowermost panel 15a and the uppermost panel are preferably formed in the same manner as all other panels 15.
To further enhance the bullet resistant nature of the security fence 10, the interior cavity 18 of each panel 15 can be provided with one or more insert modules 25, as is depicted in
A bullet passing through the front wall 16 expands upon impact and then encounters the soft substrate defined by the plywood plate 28 where the energy of the bullet is partially dissipated. If passing through the first plywood plate 28, the bullet would then encounter the aluminum plate 26 whereupon the bullet would expand again. Then, if passing through the aluminum plate 26, the bullet encounters the second plywood plate 28 and dissipates more energy. The rear wall 17 should then be able to prevent the passage of the bullet completely through the panel 15. One skilled in the art will recognize that the preferred materials of an aluminum plate and plywood substrates are not the only materials from which the insert modules can be constructed, as other bullet resistant materials can be substituted for the aluminum plate and other energy dissipating materials can be substituted for the plywood.
An alternative embodiment of panel 15 for a Class 2 security fence is shown in
As an alternative embodiment, the insert module 25 can be formed of ballistic material trapped between two plates of metal, e.g., aluminum or steel, to provide the bullet resistant properties, even if the front and rear walls 16, 17 are made of sheet steel. One skilled in the art will recognize that if the front and rear walls 16, 17 are formed from sheet steel, and that the insert module 25 is providing the desired bullet resistant properties for the panel 15, the joints between vertically adjacent panels 15 would require reinforcement, such as having the ballistic material overlap into the joint. Another alternative embodiment of the insert module 25 is to have the insert module 25 formed exclusively of pressed ballistic material, in which multiple layers of ballistic material are pressed together with a large amount of pressure to make the individual layers of ballistic material fuse together into an integral member.
The upper portion of the security fence 10 can be formed with an optional louvered panel 30, which is best seen in
One skilled in the art will recognize that a preferred embodiment of the bullet resistant security fence 10 could include a stacked configuration of metal panels 15 that are each formed with to separate front and rear wall members 16a, 17a, as is shown in
Another alternative embodiment for the security fence 10 can be seen in
In operation, the extruded panels 15 are formed and cut to proper length to fit between adjacent support posts 12. If inserts 25 are to be used in the fabrication of the security fence 10, the inserts are constructed separately from plywood layers 28 and the metal layers 26, as is described above. The metal of preference in the formation of the extruded panel 15 and in the metal layer 26 is either 6061 or 6063 aluminum. The insert or inserts 25 are installed into the cavity 18 of each of the extruded panels 15 and then placed between adjacent support posts 12 by sliding the panels 15 one at a time from the tops of the H-beams 14 of the support posts 12 until resting on the base 13 of the support post 12, if the first panel 15a, or into engagement with the previously installed panel 15. If inserts 25 are not being utilized internally of the panels 15, the panels 15 are installed in the same manner as described above.
The vertically adjacent panels 15 are provided with interlocking structures, such as tongue and groove configurations, 20 that interengage to secure one panel 15 to the other panel 15. The process of installing panels 15 is repeated until the desired height of the primary bullet resistant portion of the security fence 10 has been completed. An angle iron 33 can be placed onto the uppermost panel 15, with the inverted V-shape of the angle iron 33 covering the uppermost tongue and groove configuration 20. If desired, a louvered panel 30 can be placed between the adjacent support posts 12 above the uppermost panel 15 and angle iron 33, if used, to provide additional height to the security fence 10 and to provide an improvement to the aesthetic appearance of the security fence 10. When the construction of the security fence 10 has been completed, a cap 38 can be secured to the top of the H-beam 14 of each support post 12 to capture the stack of panels 30. The alternative structure of the metal panels 15 is to have separate front and rear walls 16, 17 formed with latching hook members 40a, 40b that once engaged provide a metal panel having an interior hollow cavity therein for the insertion of an appropriate insert module 25, as described in detail above.
In the event that vehicle crash protection is desired, the cables 35 are secured to a concrete anchor 36 and threaded through respective panels 15 passing through holes drilled through the central web 14a of each H-beam 14 so that the cables 35 can extend through the entire portion of the security fence 10 for which vehicle crash protection is desired. The cables 35 are then tightened and secured to a second concrete anchor 26 at the opposing end of the portion of the security fence 10 for which vehicle crash protection is provided.
If any particular panels 15, 30 are damaged in some manner, replacement is simple and convenient. The section of the security fence 10 that has damage and be disassembled in the opposite manner described above by removing the caps 38 and the panels 15, 30 by sliding the respective panels 15, 30 upwardly through the H-beams 14 until the damaged panel(s) 15, 30 have been removed. The damaged panel 15, 30 can then be replaced with a new panel formed in the same manner as the original panels 15, 30, and the undamaged panels 15, 30 returned to the stack as noted above in greater detail. Accordingly, the entire security fence 10 does not require replacement with the security fence 10 formed according to the principles of the instant invention. One of ordinary skill in the art will recognize the great advantage the instant invention provides to the art.
As best seen in
The top and bottom portions 19 of each panel 15 can have a single tongue and groove configuration 20 that enables the interlocking connection between adjacent panels 15. The tongue and groove configuration 20 includes an outwardly projecting tongue 22 in one panel and a corresponding groove 24 in the adjacent panel 15 that mesh together. With the intermeshing tongue and groove configurations 20, the security fence provides adequate bullet resistance at the intersection between adjacent panels 15 by providing sufficient thickness of metal to resist passage of a bullet through the intersection of the adjacent panels 15. One of ordinary skill in the art will recognize that the lowermost panel 15a may be fabricated without a tongue and groove configuration 20 at the bottom edge thereof; however, from the standpoint of economics, making the lowermost panel 15a, as well as the uppermost panel, different from the intermediate panels 15 is not economically efficient. Therefore, both the lowermost panel 15a and the uppermost panel are preferably formed in the same manner as all other panels 15.
It will be understood that changes in the details, materials, steps and arrangements of parts which have been described and illustrated to explain the nature of the invention will occur to and may be made by those skilled in the art upon a reading of this disclosure within the principles and scope of the invention. The foregoing description illustrates the preferred embodiment of the invention; however, concepts, as based upon the description, may be employed in other embodiments without departing from the scope of the invention.
This application claims priority on U.S. patent application Ser. No. 17/095,053, filed on Nov. 11, 2020, and granted on Sep. 5, 2023, as U.S. Pat. No. 11,747,114, which claims domestic priority on U.S. Provisional Patent Application Ser. No. 62/936,435, filed on Nov. 16, 2019, the content of which is incorporated herein by reference.
Number | Date | Country | |
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62936435 | Nov 2019 | US |
Number | Date | Country | |
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Parent | 17095053 | Nov 2020 | US |
Child | 18241936 | US |