METHOD OF FORMING A MULTI-COURSE PAVER FOR PAVING MULTI-COURSE ROAD SURFACES, AND MULTI-COURSE PAVER

Information

  • Patent Application
  • 20080063475
  • Publication Number
    20080063475
  • Date Filed
    August 14, 2007
    17 years ago
  • Date Published
    March 13, 2008
    16 years ago
Abstract
A method to form a multi-course paver from two independent pavers, namely a lower base paver (10) and an upper paver (11) saddled thereon using the piggyback principle. Both the base paver (10) and the upper paver (11) can be used as stand-alone pavers for producing single-layer road surfaces. Therefore, the invention does not require any costly add-on devices, which can be used only for multi-course paving, for paving the second course of the road surface.
Description

BRIEF DESCRIPTION OF THE DRAWINGS

A preferred exemplary embodiment of the invention will be explained in more detail below with reference to the drawing, in which:



FIG. 1 shows a simplified side view of the multi-course paver according to the invention.



FIG. 2 shows a side view of a base paver for forming the multi-course paver shown in FIG. 1.



FIG. 3 shows a side view of an upper paver for forming the multi-course paver shown in FIG. 1.



FIG. 4 shows a side view of a carrier device of the multi-course paver shown in FIG. 1.





DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS


FIG. 1 shows a multi-course paver for simultaneously producing two courses of a multi-course road surface. The multi-course paver can preferably be used to produce a binder course and a wearing course situated above it simultaneously, that is to say in direct succession, thus making it possible for two courses, especially the binder course and wearing course, to be paved “hot-on-hot”.


The multi-course paver shown in FIG. 1 comprises two fully proficient standard commercial pavers which can each be used individually for producing a single-course road surface. To this end, an upper stand-alone paver 11 is arranged above a lower base paver 10. In the exemplary embodiment shown, the upper paver 11 is smaller than the lower base paver 10, because the wearing course is usually thinner and therefore the mass of material is less than for the lower course. However, if required, the upper paver 11 may be exactly the same size as the base paver 10, thus having the same paving performance


The upper paver 11 is arranged on the piggyback principle above the base paver 10, which hence serves as a carrier unit, specifically for the upper paver 11. In the exemplary embodiment shown, the travelling gear has been removed from the paver 11 for weight reduction purposes. The said paver is thus arranged without its travelling gear above the base paver 10 in the exemplary embodiment of FIG. 1. The travelling gear of the paver 11 is not required in order to form the multi-course paver, because according to the invention the upper paver 11 is arranged above the base paver 10 in a raised position in which the travelling gear is in any case situated at a distance from the ground 12, that is to say is not supported on the ground 12.


According to an exemplary embodiment which is not shown, it is possible for the upper paver 11 to be arranged together with its travelling gear above the base paver 10. In that case, too, the travelling gear of the paver 11 is located at a distance above the ground 12, with the result that the travelling gear hangs “in the air” and does not carry the upper paver 11 and is consequently inactive during the multi-course paving operation, which also means that it does not need to be driven. The piggyback arrangement according to the invention of the upper paver 11 above the base paver 10 has the advantage that the multi-course paver is driven only by the travelling gear 13 of the base paver 10, thereby avoiding any synchronization of the drives of the base paver 10 and the upper paver 11—even if the travelling gear of the said upper paver were used to support it on the ground 12.


The base paver 10 shown comprises travelling gear 13 which is designed as crawler-type travelling gear. However, the invention is not limited thereto. The base paver 10 of the multi-course paver can also have different travelling gear, for example wheel-type travelling gear.


The base paver 10 contains all the equipment it needs for paving one of the bottom courses of the road surface to be produced, that is to say a front storage container 15 as seen in the paving direction 14, at least one distributing auger 16 behind the travelling gear 13, and a paving screed 17 behind the distributing auger 16. The paving screed 17 is preferably a high-compaction screed. Accordingly, no alterations are required on the base paver 10 to convert it to the multi-course paver.


From the upper paver 11, which according to the invention is placed on the base paver 10 serving as carrier, have been removed the travelling gear, the distributing auger 18 and the paving screed 19 in the exemplary embodiment shown. However, if required, the travelling gear may remain on the paver 11.


In addition to the base paver 10 and the paver 11, the multi-course paver shown in FIG. 1 comprises a carrier device, here designed as a carrier frame 20. The three-dimensional carrier frame 20 spans the base paver 10. In the exemplary embodiment of FIG. 1, the carrier frame 20 is completely supported on the ground by front wheels 21 and rear wheels 22. The front wheels 21 are situated in front of the travelling gear 13 of the base paver 10 as seen in the paving direction 14, while the rear wheels 22 are situated alongside the rear region of the travelling gear 13. The wheels 21 and 22 are not provided with a drive and so are able to rotate freely. In addition, in the exemplary embodiment shown, the carrier frame 20 is connected to the base paver 10 via at least one coupling point 23. In the case of the carrier frame 20 shown, having front wheels 21 and rear wheels 22, this coupling point 23 may be dispensed with, if appropriate. When the coupling point 23 is present, it is also conceivable to dispense with the rear wheels 22, so that the carrier frame 20 is supported on the ground 12 by the front wheels 21 only. Furthermore, the carrier frame 20 is coupled to the base paver 10 via a push point 24. The push point 24 is formed in such a way that it only transmits horizontal forces between the carrier frame 20 and the base paver 10, but not vertical forces. As a result, the push point 24 serves only to allow the carrier frame 20, which does not have a drive of its own, together with the paver 11 arranged thereon, to be moved forward, in particular pushed on ahead, by the base paver 10 in the paving direction 14.


When the coupling point 23 is present, the push point 24 may be dispensed with, if appropriate. Provision is also made to relieve the load on the base paver 10, in particular the paving screed 17 suspended thereon, during the paving of the road surfaces by adjusting the height of at least the rear wheels 22 and/or the coupling point 23. For this purpose, a height adjustment of the rear wheels 22 and/or the coupling point 23 is brought about by means of suitable mechanically, electrically, hydraulically or pneumatically operated lifting means.


The upper paver 11 is placed on the carrier frame 20. This means that, with the aid of the carrier frame 20, the upper paver 11 is saddled on the lower base paver 10. The lower base paver 10 here serves as a carrier unit and at the same time also serves to drive the carrier frame 20 together with the paver 11 arranged thereon. The upper paver 11 is connected releasably to the carrier frame 20, specifically at suitable points. The upper paver 11 is preferably connected to approximately horizontally extending upper bearers 25 of the carrier frame 20, for example by screwing. To obtain exact positioning of the upper paver 11 on the carrier frame 20, stops or positioning means may be provided on the upper paver 11 and/or carrier frame 20.


The distributing auger 18 and the paving screed 19 for the upper paver 11 are also carried by the carrier frame 20. The distributing auger 18 of the paver 11 and, behind it, the paving screed 19 of the upper paver 11 are fastened to the carrier frame 20 behind the paving screed 17 of the base paver 10. At least the paving screed 19 is arranged height-adjustably at the rear end of the carrier frame 20. As an alternative, the paving screed 19 or else the distributing auger 18 can be adjusted in height by adjusting the height of the rear wheels 22 of the carrier frame 20 or the height of the coupling point 23 between the base paver 10 and the carrier frame 20.



FIG. 4 shows the carrier frame 20 with the front wheels 21 and the rear wheels 22 along with the paving screed 19 and the distributing auger 18 for the upper paver 11. It can be seen from this figure that the rear wheels 22 are mounted on a rear end of a rocker 26. The opposite, front end of the rocker 26 can be pivoted about a horizontal axis of rotation 27. In the exemplary embodiment shown, at least one pressure-medium cylinder 28 serves to pivot the rocker 26. The paving screed 19 is suspended on the rear end of a levelling arm 29, preferably a pair of parallel levelling arms. Mutually opposite front ends of the levelling arms 29 are pivotally mounted on the carrier frame 20. The levelling arms 29 are height-adjustable by means of at least one pressure-medium cylinder 30.


The carrier frame 20 shown in FIG. 4 is provided on its front side with a storage container 31. This can be designed in such a way that it enlarges the storage container 15 of the base paver 10. However, it is also conceivable for the storage container 31 on the carrier frame 20 to replace the storage container 15 of the base paver 10. In this case, prior to converting the base paver 10 into the multi-course paver, the storage container 15 should be disassembled from the base paver 10. Furthermore, in the case of the multi-course paver shown here, the storage container 31 is assigned a tilting hopper 32 at the front end of the carrier frame 20. Likewise a tilting hopper 33 is assigned to the storage container 34 of the upper paver 11. The storage container 31 on the carrier frame 20 serves to hold the material for the road course situated beneath the wearing course, preferably the binder course, which is paved by the base paver 10. By contrast, the storage container 34 serves to hold the wearing course material which is paved by the upper paver 11.


As an alternative, it is also possible for the front part of the carrier frame 20 to be assigned a conveying device, which serves to charge the storage container 34 of the upper paver 11 with wearing course material. A separate charger is then unnecessary. Instead, a lorry can be used to fill the storage container 34 of the upper paver 11 by means of the conveying device. Here, the lorry is, as usual, pushed forwards by the multi-course paver. For this purpose, push rollers 35 which are shown by way of indication in FIGS. 1 and 4, are provided in front of the front wheels 21 of the carrier frame 20.


Between the upper paver 11 and the associated distributing auger 18 is provided a device for transferring the wearing course material, which is transported from the scraper conveyer of the paver 11 to behind the latter, to in front of the lower distributing auger 18. In the exemplary embodiment shown, this device is a simple chute 36. The wearing course material passes under gravitational force along the chute 36 to in front of the distributing auger 18.


The method according to the invention proceeds with the multi-course paver represented in FIG. 1 as follows:


Independent pavers are used to form the base paver 10 and the upper paver 11. The carrier frame 20 is additionally required. The base paver 10 and the upper paver 11 can be used independently of one another, that is to say each individually, to pave single-layer road surfaces. This means that the multi-course paver according to the invention can be formed from two standard pavers, it being the case that, in the exemplary embodiment shown, the upper paver 11 is smaller than the lower base paver 10.


No alterations whatsoever are required on the lower base paver 10 to form the multi-course paver. Only if, as in the exemplary embodiment shown, the carrier frame 20 has a relatively large storage container 31, the storage container 15 of the base paver 10 may be disassembled beforehand.


From the upper paver 11 are to be removed the distributing auger 18, the paving screed 19 and, if appropriate, the travelling gear. The upper paver 11 is then arranged above the base paver 10 on the piggyback principle. In the case of the multi-course paver shown here, the upper paver 11 is placed on the carrier frame 20. This can take place after the carrier frame 20 has been connected to the base paver 10. However, it is also conceivable first to place the upper paver 11 on the carrier frame 20 and then, if the distributing auger 18 and the paving screed 19 have not yet been fastened to the carrier frame 20, to move the base paver 10 into the carrier frame 20 from behind, as a result of which the lower base paver 10 passes below the upper paver 11. Next, the paving screed 19 for the wearing course material is fastened to the levelling arms 29 on the carrier frame 20, and the distributing auger 18 assigned to the upper paver 11 is connected to the carrier frame 20.


The multi-course paver is converted back into two stand-alone pavers in the reverse order. Then only the carrier frame 20 remains unused.


As a departure from the above-described method, it is also conceivable for the travelling gear of the upper paver 11, which may be crawler-type travelling gear or wheel-type travelling gear, to remain thereon. In that case the upper paver 11 is arranged with its travelling gear on the carrier frame 20 above the base paver 10. However, the travelling gear of the upper paver 11 here hangs in the air because the upper paver 11 is lifted onto the carrier frame 20, its travelling gear being situated at a considerable distance from the ground 12, thus not having any contact with the ground 12. The weight of the entire multi-course paver with the upper paver 11 rests either on the travelling gear 13 of the base paver 10 or to some extent on the at least front wheels 21 and, if appropriate, also rear wheels 22 of the carrier frame 20. The entire multi-course paver is advanced exclusively and solely by the travelling gear 13 of the lower base paver 10. The entire multi-course paver is also steered only with the aid of the travelling gear 13 of the base paver 10. To ensure that the wheels 21 and 22 of the carrier frame 20 do not interfere here, it is possible for at least the front wheels 21 to be able to rotate freely about vertical axes of rotation and thus to follow curving movements of the multi-course paver, without steering being required particularly for the front wheels 21 of the carrier frame 20.


As a departure from the exemplary embodiment described above, it is possible according to the invention for the multi-course paver to be formed even without the additional carrier frame 20. In that case the multi-course paver consists essentially only of the base paver 10 and the upper paver 11, which then alone rests, without contact with the ground 12, on the base paver 10 serving as carrier. The distributing auger 18 and the paving screed 19 for the upper paver 11 are then suspended on the base paver 10 in a suitable manner, specifically behind its paving screed 17.


LIST OF REFERENCES




  • 10 base paver


  • 11 upper paver


  • 12 ground


  • 13 travelling gear


  • 14 paving direction


  • 15 storage container


  • 16 distributing auger


  • 17 paving screed


  • 18 distributing auger


  • 19 paving screed


  • 20 carrier frame


  • 21 front wheel


  • 22 rear wheel


  • 23 coupling point


  • 24 push point


  • 25 bearer


  • 26 rocker


  • 27 axis of rotation


  • 28 pressure-medium cylinder


  • 29 levelling arm


  • 30 pressure-medium cylinder


  • 31 storage container


  • 32 tilting hopper


  • 33 tilting hopper


  • 34 storage container


  • 35 push roller


  • 36 chute


Claims
  • 1. Method of forming a multi-course paver for paving multi-course road surfaces, wherein a base paver (10) for forming a road surface is provided, by way of conversion, with devices for forming a second road surface, comprising, for conversion purposes, arranging an upper paver (11) above the base paver (10).
  • 2. Method according to claim 1, wherein the upper paver (11) is arranged above the base paver (10) such that the upper paver (11) and travelling gear of the upper paver (11) are situated at a distance above a ground surface.
  • 3. Method according to claim 1, wherein the entire multi-course paver is driven by travelling gear (13) of the base paver (10).
  • 4. Method according to claim 1, wherein the upper paver (11) is saddled on the base paver (10).
  • 5. Method according to claim 1, wherein the upper paver (11) is arranged without travelling gear above the base paver (10).
  • 6. Method according to claim 1, wherein the upper paver (11) is arranged without a paving screed (19) and/or a distributing auger (18) on the base paver (10).
  • 7. Method according to claim 1, wherein the upper paver (11) is placed on the base paver (10) without contact with the ground.
  • 8. Method according to claim 1, wherein the base paver (10) is assigned a carrier device for the upper paver (11), which carries the upper paver (11).
  • 9. Method according to claim 8, wherein the carrier device for the upper paver (11) is assigned to the base paver (10) in a releasable manner.
  • 10. Method according to claim 8, wherein at least a paving screed (19), which is removed from the upper paver (11), is suspended on the carrier device.
  • 11. Method according to claim 1, wherein a base course or binder course is paved by the base paver (10) and a wearing course is paved by the upper paver (11).
  • 12. Multi-course paver for paving a multi-course road surface, comprising a base paver (10) and a device for producing a second course of the road surface, wherein an upper paver (11) is arranged above the base paver (10) to form the device for producing the second course of the road surface.
  • 13. Multi-course paver according to claim 12, wherein the upper paver (11) is placed on the base paver (10).
  • 14. Multi-course paver according to claim 12, wherein at least one paving screed (19) of the upper paver (11), separated therefrom, is suspended on the base paver (10).
  • 15. Multi-course paver according to claim 12, wherein a carrier device is arranged between the base paver (10) and the upper paver (11) arranged above the base paver.
  • 16. Multi-course paver according to claim 15, wherein the carrier device is coupled to the base paver (10) such that the upper paver (11), without an active travel drive of its own, can be moved with the carrier device by the base paver (10).
  • 17. Multi-course paver according to claim 15, wherein the carrier device is supported at least in part on a different ground surface.
  • 18. Multi-course paver according to claim 17, wherein the carrier device is supported on the ground by at least one wheel (21, 22).
  • 19. Multi-course paver according to claim 18, wherein at least one wheel (22) of the carrier device is height-adjustable.
  • 20. Multi-course paver according to claim 15, wherein the carrier device is supported on the base paver (10) via at least one push point (24) for transmitting a horizontal force or movement of the base paver.
  • 21. Multi-course paver according to claim 15, wherein the carrier device is assigned at least one storage container (31) for one type of road-building material.
  • 22. Multi-course paver according to claim 15, wherein the carrier device is assigned a conveyor for filling a storage container (34) of the upper paver (11).
  • 23. Multi-course paver according to claim 15, wherein the carrier device is assigned at least one means for transferring road-building material from the upper paver (11) to a rear distributing auger (18).
  • 24. Multi-course paver according to claim 15, wherein the carrier device is assigned at least a paving screed (19) of the upper paver (11).
  • 25. Multi-course paver according to claim 24, wherein the paving screed (19) of the upper paver (11) is suspended on the carrier device.
  • 26. Multi-course paver according to claim 15, wherein a paving screed (19) and a distributing auger (18) of the upper paver (11) are suspended on the carrier device.
  • 27. Multi-course paver according to claim 15, wherein the carrier device is designed as a three-dimensional carrier frame (20).
  • 28. Method according to claim 9, wherein at least a paving screed (19), which is removed from the upper paver (11), is suspended on the carrier device.
  • 29. Multi-course paver according to claim 13, wherein at least one paving screed (19) of the upper paver (11), separated therefrom, is suspended on the base paver (10).
  • 30. Multi-course paver according to claim 16, characterized in that the carrier device is supported at least in part on a different ground surface.
  • 31. Multi-course paver according to claim 30, characterized in that the carrier device is supported on the ground by at least one wheel (21, 22).
  • 32. Multi-course paver according to claim 31, characterized in that at least one wheel (22) of the carrier device is height-adjustable.
Priority Claims (2)
Number Date Country Kind
102006042846.3 Sep 2006 DE national
102006047332.9 Oct 2006 DE national