Claims
- 1. A method of forming a protective and decorative sheet material on a substrate which comprises:
- a. forming said sheet material by forming a continuous metal layer on a stretchable, theremoformable carrier film, said metal layer having a 20-degree gloss of at least 100;
- b. creating a plurality of substantially straight and parallel microscopic cracks in the metal layer at a temperature below the glass transition temperature of the carrier film without substantially changing the gloss of the metal layer, by bi-directionally bending and drawing the sheet material around a straight cracking member with the surface of the carrier film which is remote from the metal layer making contact with the cracking member; and, thereafter.
- c. stretching the sheet material at a temperature above the glass transition temperature of the carrier film, and bonding the sheet material to a substrate, said stretching enlarging the cracks in the metal layer to create a brushed metal appearance and reduce the 20-degree gloss of the metal layer to less than about 100.
- 2. The method of claim 1 wherein the sheet material is bonded to the substrate by thermoforming.
- 3. The method of claim 1 wherein, after creating said microscopic cracks in the metal layer, the sheet material is stretched at least bi-directionally at a temperature above the glass transition temperature of the carrier film.
- 4. The method of claim 1 wherein the metal layer is a titanium layer.
- 5. The method of claim 1 wherein the cracking member has a diameter of less than about 0.5 centimeters.
Parent Case Info
This is a continuation of application Ser. No. 274,214, filed Nov. 21, 1988, now abandoned.
US Referenced Citations (20)
Foreign Referenced Citations (1)
Number |
Date |
Country |
1051168 |
Dec 1966 |
GBX |
Continuations (1)
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Number |
Date |
Country |
Parent |
274214 |
Nov 1988 |
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