Method of forming downhole tubular string connections

Information

  • Patent Grant
  • 6749026
  • Patent Number
    6,749,026
  • Date Filed
    Thursday, March 21, 2002
    22 years ago
  • Date Issued
    Tuesday, June 15, 2004
    20 years ago
Abstract
A method of forming a downhole connection between tubular strings includes the step of crimping the tubular strings together. The tubular strings may be positioned in the same wellbore, or the tubular strings may be positioned in different intersecting wellbores during the crimping step. One of the tubular strings may be expanded outwardly within the other tubular string prior to the crimping step.
Description




BACKGROUND




The present invention relates generally to operations performed in conjunction with subterranean wells and, in an embodiment described herein, more particularly provides a method of forming connections between tubular strings downhole.




It is common practice to use a packer or other anchoring device, such as a liner hanger, to secure a liner to a casing string downhole. However, the use of such anchoring devices unduly restricts access and fluid flow through the casing. In addition, these conventional anchoring devices are costly and sometimes difficult to set in certain circumstances.




Some anchoring devices, such as packers, also provide sealing between the liner and the casing. However, this sealing engagement requires a substantial amount of annular space between the liner and the casing, to accommodate the mechanical setting apparatus of a typical packer. Thus, the liner drift diameter must be substantially less than the casing drift diameter.




Furthermore, conventional anchoring devices cannot be used with expandable tubular strings, such as casings or liners which are expanded downhole. For example, a typical packer is not designed to be expanded outward along with the tubular string in which it is interconnected.




From the foregoing, it can be seen that it would be quite desirable to provide an improved method of forming connections between tubular strings downhole, which method overcomes some or all of the above described deficiencies in the art.




SUMMARY




In carrying out the principles of the present invention, in accordance with an embodiment thereof, a method is provided for connecting tubular strings downhole. The method does not require the use of packers or other anchoring devices, yet the method secures the tubular strings to each other and provides a seal between the tubular strings.




In one aspect of the invention, a method is provided which includes the steps of installing a first tubular string in a wellbore, conveying a second tubular string into the first tubular string and then crimping the tubular strings to each other. The step of crimping the tubular strings together may form a metal to metal seal between the tubular strings. Alternatively, a sealing material may be positioned between the tubular strings. The sealing material may be compressed between the tubular strings in the crimping step.




In another aspect of the invention, the first and second tubular strings may be bonded to each other downhole. For example, a bonding agent, such as an adhesive, may be used between the tubular strings. The bonding agent may also serve to seal between the tubular strings. The bonding agent may be compressed between the tubular strings in the crimping step.




In yet another aspect of the invention, the second tubular string may be displaced through a window formed through a sidewall of the first tubular string. The crimping step may be performed on a portion of the second tubular string which remains within the first tubular string. The crimping step may be performed on an end of the second tubular string positioned at the window. The crimping step may be performed on a portion of the second tubular string extending laterally across a longitudinal bore of the first tubular string.




In still another aspect of the invention, the second tubular string may be expanded within the first tubular string. The first tubular string may also be an expandable string. Preferably, the first and second tubular strings have substantially equal inner drift diameters after the connection is formed between the tubular strings.




These and other features, advantages, benefits and objects of the present invention will become apparent to one of ordinary skill in the art upon careful consideration of the detailed description of a representative embodiment of the invention hereinbelow and the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic cross-sectional view of a first method of forming a connection between tubular strings downhole, the method embodying principles of the present invention;





FIG. 2

is a schematic cross-sectional view of the first method, wherein further steps of the method have been performed;





FIG. 3

is a schematic cross-sectional view of a second method embodying principles of the present invention;





FIG. 4

is a schematic cross-sectional view of a third method embodying principles of the present invention;





FIG. 5

is a schematic cross-sectional view of a fourth method embodying principles of the present invention; and





FIGS. 6A & 6B

are schematic cross-sectional views of a fifth method embodying principles of the present invention.











DETAILED DESCRIPTION




Representatively illustrated in

FIG. 1

is a method


10


which embodies principles of the present invention. In the following description of the method


10


and other apparatus and methods described herein, directional terms, such as “above”, “below”, “upper”, “lower”, etc., are used only for convenience in referring to the accompanying drawings. Additionally, it is to be understood that the various embodiments of the present invention described herein may be utilized in various orientations, such as inclined, inverted, horizontal, vertical, etc., and in various configurations, without departing from the principles of the present invention.




In the method


10


as depicted in

FIG. 1

, a tubular string, such as casing string


12


, is installed in a wellbore


14


, and then another tubular string, such as liner string


16


, is conveyed into the wellbore. However, it is to be clearly understood that the casing and liner strings


12


,


16


are merely representative of a wide variety of tubular strings which may be used in methods embodying principles of the invention. For example, both of the tubular strings could be casing strings or liner strings, or one or both of the tubular strings could be a production tubing string, etc. Thus, it will be appreciated that the invention is not limited by the specific details of the exemplary method


10


described herein.




The casing string


12


may be an expandable casing string, in which case it may be expanded outward prior to conveying the liner string


16


into the wellbore


14


. In the embodiment of the method


10


shown in

FIG. 1

, the liner string


16


is actually conveyed through the casing string


12


, and so it is desirable at this point for the liner string to have an outer diameter which is smaller than an inner drift diameter


18


of the casing string. However, it is not necessary in keeping with the principles of the invention for one tubular string to be conveyed through another tubular string.




The liner string


16


is conveyed through the casing string


12


using a running tool


20


which engages an inner side surface of the liner string. Attached above the running tool


20


is a crimping tool


22


, and attached below the running tool is an expansion tool


24


. The crimping tool


22


is used in the method


10


in forming a connection between the casing and liner strings


12


,


16


, as will be described more fully below.




The expansion tool


24


is used to expand the liner string


16


outward after it is properly positioned within the casing string


12


. Specifically, the expansion tool


24


includes an actuator


26


, such as an electric, hydraulic, mechanical, etc. actuator, which displaces a conically-shaped wedge


28


through the liner string


16


to outwardly expand the liner string. Other expansion devices, such as inflation-type devices, etc., may be used in place of the expansion tool


24


, without departing from the principles of the invention.




Preferably, the liner string


16


is expanded within a radially enlarged lower end portion


30


of the casing string


12


. In this manner, the liner string


16


may be expanded so that its inner drift diameter


32


is substantially equal to the inner drift diameter


18


of the casing string


12


. Preferably, the liner string drift diameter


32


is no less than the casing string drift diameter


18


after the liner string


16


is expanded outward, but it may be smaller without departing from the principles of the invention.




Note that the liner string


16


could be conveyed into the wellbore


14


prior to conveying the casing string


12


into the wellbore. For example, the liner string


16


could be positioned in the wellbore


14


first, and then the casing string


12


could be installed in the wellbore so that the enlarged lower end


30


thereof passes over the upper end of the liner string. In that case, there would be no need to convey the liner string


16


through the casing string


12


, and the method


10


would permit a bottom up assembly of tubular strings in the wellbore.




Carried externally on the liner string


16


is a material


34


which may be a sealing material and/or a bonding agent. Alternatively, or in addition, a material


36


may be carried internally on the casing string


12


at its lower end


30


. Where the materials


34


,


36


are sealing materials, they may be resilient materials, elastomers, nonelastomers, or any other type of sealing material which may be used to form a seal between the casing and liner strings


12


,


16


.




Where the materials


34


,


36


are bonding agents, they may be adhesives or any other type of bonding agent which may be used to secure the casing and liner strings


12


,


16


to each other. Of course, one type of material may serve more than one function. For example, an epoxy material, other polymer resin, etc. may serve to seal between the casing and liner strings


12


,


16


and to bond the tubular strings together. It is, however, to be understood that the use of the materials


34


,


36


, or either of them, is not necessary in keeping with the principles of the invention.




Referring additionally now to

FIG. 2

, the method


10


is representatively illustrated wherein further steps of the method have been performed. The liner string


16


has been expanded outwardly after its upper end was positioned within the lower end


30


of the casing string


12


, so that its drift diameter


32


is now substantially equal to the casing string


12


drift diameter


18


. Thus, no substantial restriction to access or flow is presented through the connection between the casing and liner strings


12


,


16


.




After the liner string


16


was expanded, the crimping tool


22


was used to form multiple crimps


38


in the casing and liner strings. The crimping tool


22


forms the crimps


38


by outwardly displacing multiple dies


40


carried thereon (see FIG.


1


). The dies


40


may be displaced outward in the same manner as slips on a packer are displaced outward, or in any other manner well known to those skilled in the art.




The dies


40


may form the crimps


38


as circumferentially extending corrugations, as depicted in

FIG. 2

, or the dies may be used otherwise in forming the connection between the casing and liner strings


12


,


16


, such as by forming folds, creases, notches, projections, etc. As used herein, the terms “crimp” and “crimping” are used broadly to designate any such manner in which one or more multiple elements are mechanically formed so that they securely engage each other. In an important aspect of the invention, this forming step is performed after the elements are positioned downhole.




The crimps


38


secure the casing and liner strings


12


,


16


together. The crimps


38


may also serve to form a seal between the casing and liner strings


12


,


16


. For example, a metal to metal seal may be formed when the casing and liner strings


12


,


16


are crimped together. Alternatively, or in addition, the materials


34


,


36


may be compressed between the casing and liner strings


12


,


16


when the crimps


38


are formed. If the materials


34


,


36


, or either of them, are a bonding agent, this compression between the casing and liner strings


12


,


16


may serve to further secure the tubular strings to each other.




After the crimping step, cement


42


is flowed into an annulus


44


between the wellbore


14


and the casing and liner strings


12


,


16


. The relatively low outer profile of the connection between the casing and liner strings


12


,


16


, and the minimal, if any, inner restriction provided by the connection enhances the efficiency of the cementing operation. Other subsequent operations, such as production operations, are similarly enhanced by the connection provided by the present invention.




Referring additionally now to

FIG. 3

, another method


50


embodying principles of the invention is representatively illustrated. In the method


50


, a casing string


52


is installed in a parent wellbore


54


either prior to or subsequent to drilling a branch wellbore


56


intersecting the parent wellbore. The casing string


52


as depicted in

FIG. 3

includes a window


58


formed through a sidewall thereof. The window


58


may be formed before or after the casing string


52


is installed in the wellbore


54


.




The casing string


52


also includes a generally tubular flange


60


extending outward somewhat from the window


58


. A liner string


62


is conveyed through the casing string


52


, and outward through the window


58


into the branch wellbore


56


. An upper end of the liner string


62


is positioned within the flange


60


, and the upper end of the liner string is crimped to the flange


60


, for example, using a crimping tool such as the crimping tool


22


described above.




As depicted in

FIG. 3

, only one crimp


64


has been formed, but multiple crimps may be formed as desired. The crimp


64


circumscribes the window


58


. The crimp


64


may be formed prior to milling off an upper end of the liner string


62


extending into the interior of the casing string


52


, to thereby stabilize the liner string during the milling process.




Alternatively, the upper end of the liner string


62


may be preformed so that it does not extend significantly into the casing string


52


during the crimping step (as depicted in FIG.


3


), and no milling process may be necessary. In that case, the liner string


62


would be noncoaxial with any portion of the casing string


52


internal to the window


58


during the crimping step.




The crimp


64


may form a seal between the casing and liner strings


52


,


62


, for example, by forming a metal to metal seal therebetween. Alternatively, or in addition, materials such as the materials


34


,


36


described above may be used to seal between the casing and liner string


52


,


62


and/or to secure the tubular strings together.




The liner string


62


may be an expandable liner string, in which case it may be expanded as described above for the liner string


16


. For example, the liner string


62


may be expanded outward after it is positioned in the branch wellbore


56


with its upper end within the flange


60


. The casing string


52


could also be expandable, in which case it is preferably expanded outward prior to conveying the liner string


62


through the casing string.




Referring additionally now to

FIG. 4

, another method


70


embodying principles of the invention is representatively illustrated. In the method


70


, a casing string


72


is installed in a parent wellbore


74


either prior to or subsequent to drilling a branch wellbore


76


intersecting the parent wellbore. The casing string


72


as depicted in

FIG. 4

includes a window


78


formed through a sidewall thereof. The window


78


may be formed before or after the casing string


72


is installed in the wellbore


74


.




A liner string


82


is conveyed through the casing string


72


, and outward through the window


78


into the branch wellbore


76


. An upper end of the liner string


82


is positioned longitudinally and coaxially within the casing string


72


above the window


78


, and the upper end of the liner string is crimped therein, for example, using a crimping tool such as the crimping tool


22


described above.




As depicted in

FIG. 4

, only one crimp


84


has been formed, but multiple crimps may be formed as desired. The crimp


84


may form a seal between the casing and liner strings


72


,


82


, for example, by forming a metal to metal seal therebetween. Alternatively, or in addition, materials such as the materials


34


,


36


described above may be used to seal between the casing and liner strings


72


,


82


and/or to secure the tubular strings together.




The liner string


82


may be an expandable liner string, in which case it may be expanded as described above for the liner string


16


. For example, the liner string


82


may be expanded outward after it is positioned in the branch wellbore


76


with its upper end within the casing string


72


. The casing string


72


could also be expandable, in which case it is preferably expanded outward prior to conveying the liner string


82


through the casing string.




To provide access and/or fluid communication through the casing string


72


, one or more openings


86


may be formed through a sidewall of the liner string


82


where it extends laterally across an internal longitudinal flow passage


88


of the casing string. The opening


86


may be formed through the liner string


82


sidewall after the liner string is conveyed into the branch wellbore


76


, for example, after the crimp


84


is formed, or the opening may be preformed in the liner string prior to conveying it into the well.




Referring additionally now to

FIG. 5

, another method


90


embodying principles of the invention is representatively illustrated. In the method


90


, a casing string


92


is installed in a parent wellbore


94


either prior to or subsequent to drilling a branch wellbore


96


intersecting the parent wellbore. The casing string


92


as depicted in

FIG. 5

includes a window


98


formed through a sidewall thereof. The window


98


may be formed before or after the casing string


92


is installed in the wellbore


94


.




A liner string


102


is conveyed through the casing string


92


, and outward through the window


98


into the branch wellbore


96


. An upper end of the liner string


102


is positioned longitudinally and coaxially within the casing string


92


. The upper end of the liner string


102


may be secured and/or sealed to the casing string


92


using one or more crimps


103


, similar to the crimp


84


in the method


70


described above.




The liner string


92


includes a generally tubular flange


100


extending downward somewhat from an opening


106


formed through a sidewall of the liner string


102


where it extends laterally across an inner longitudinal flow passage


104


of the casing string


92


. The flange


100


and opening


106


may be formed before or after the liner string


102


is conveyed into the well.




The flange


100


is crimped to the casing string


92


, for example, using a crimping tool such as the crimping tool


22


described above. As depicted in FIG.


5


, only one crimp


108


has been formed, but multiple crimps may be formed as desired. The crimp


108


extends circumferentially about the opening


106


, so that it circumscribes the opening.




The crimp


108


may form a seal between the casing and liner strings


92


,


102


, for example, by forming a metal to metal seal therebetween. Alternatively, or in addition, materials such as the materials


34


,


36


described above may be used to seal between the casing and liner string


92


,


102


and/or to secure the tubular strings together. The crimp


108


may be formed before, after, or at the same time as the crimp


103


.




The liner string


102


may be an expandable liner string, in which case it may be expanded as described above for the liner string


16


. For example, the liner string


102


may be expanded outward after it is positioned in the branch wellbore


96


with its upper end within the casing string


92


. The casing string


92


could also be expandable, in which case it is preferably expanded outward prior to conveying the liner string


102


through the casing string.




Referring additionally now to

FIGS. 6A & B

, another method


110


embodying principles of the invention is representatively illustrated. In the method


110


, a casing string


112


is installed in a parent wellbore


114


either prior to or subsequent to drilling a branch wellbore


116


intersecting the parent wellbore. The casing string


112


as depicted in

FIG. 6A

includes a window


118


formed through a sidewall thereof. The window


118


may be formed before or after the casing string


112


is installed in the wellbore


114


.




A liner string


120


is conveyed through the casing string


112


, and outward through the window


118


into the branch wellbore


116


. An upper end of the liner string


120


is positioned longitudinally and coaxially within the casing string


112


above the window


118


.




A running tool (not shown) for the liner string


120


engages an orienting profile


122


in the casing string


112


. The orienting profile


122


rotationally orients the liner string


120


so that an opening


124


formed laterally through a sidewall of the liner string is aligned with an inner longitudinal bore


126


of a deflection device


128


positioned in the casing string


112


below the window


118


. The deflection device


128


is used to deflect the liner string


120


from the parent wellbore


114


into the lateral wellbore


116


via the window


118


as the liner string is lowered in the casing string


112


.




The opening


124


provides access and/or fluid communication through the casing string


112


where the liner string


120


extends laterally across an internal longitudinal flow passage


136


of the casing string. The opening


124


may be formed through the liner string


120


sidewall after the liner string is conveyed into the branch wellbore


116


, or the opening may be preformed in the liner string prior to conveying it into the well.




When the liner string


120


is properly positioned in the lateral wellbore


116


with the upper end of the liner string in the casing string


112


above the window


118


, and with the opening


124


aligned with the bore


126


of the deflection device


128


, a liner hanger


130


attached to the upper end of the liner string is set in the casing string. The liner hanger


130


anchors the liner string


120


in position and seals between the liner and casing strings. Alternatively, one or more crimps could be used for this purpose, such as the crimp


84


in the method


70


described above.




The liner string


120


may be expandable, in which case it would preferably be expanded outward after it is properly positioned. Expansion of the liner string


120


may be accomplished by means of the running tool used to convey the liner string into the well, or another tool may be used to expand the liner string. The casing string


112


could also be expandable, in which case it is preferably expanded outward prior to conveying the liner string


120


through the casing string.




A generally tubular sleeve


132


is then inserted through the opening


124


and into the bore


126


of the deflection device


128


from within the liner string


120


. The sleeve


132


includes an upper radially outwardly extending flange


134


which is shaped to conform to the interior of the liner string


120


about the opening


124


. If the liner string


120


is expandable, then preferably the liner string is expanded prior to inserting the sleeve


132


through the opening


124


.




A seal


138


may be carried externally on the sleeve


132


for sealing engagement with the bore


126


of the deflection device


128


. The seal


138


may be any type of conventional seal, such as o-rings, packing, etc., or the seal may be a sealing and/or bonding material similar to the materials


34


,


36


described above. The sleeve


132


may be expandable, in which case the seal


138


may be compressed between the sleeve and the deflection device


128


in the bore


126


when the sleeve is expanded outward.




An anchoring device


140


may be attached to the sleeve


132


for securing the sleeve in position in the deflection device


128


. For example, the anchoring device


140


may be a RatchLatch® available from Halliburton Energy Services, Inc. of Houston, Tex. The anchoring device


140


preferably permits the sleeve


132


to be inserted into the bore


126


, but prevents the sleeve from being withdrawn from the bore.




As depicted in

FIG. 6B

, the sleeve


132


has been inserted into the bore


126


sufficiently far, so that the upper flange


134


contacts the interior surface of the liner string


120


about the opening


124


. If provided, the seal


138


may now be sealingly engaged within the deflection device


128


, and the anchoring device


140


may secure the sleeve


132


in position, so that the flange


134


remains in contact with the interior surface of the liner string


120


about the opening


124


.




If the sleeve


132


is expandable, then preferably it is expanded outward after it is positioned in the bore


126


of the deflection device


128


. This expansion of the sleeve


132


may be used to bring the seal


138


into sealing engagement with the bore


126


. Expansion of the sleeve


132


may be accomplished using the running tool used to convey the liner string


120


into the well, or another expansion tool may be used, such as the expansion tool


24


described above.




To secure and/or seal the sleeve


132


within the deflection device


128


, one or more crimp(s)


142


may be formed in the sleeve and deflection device. The crimp


142


may be used in place of, or in addition to, either of the seal


138


and the anchoring device


140


. If the seal


138


is used, the seal may be compressed between the sleeve


132


and the deflection device


128


when the crimp


142


is formed. A metal-to-metal seal may be formed between the sleeve


132


and the deflection device


128


, for example, if the seal


138


is not used.




The crimp


142


may be formed by the running tool used to convey the liner string


120


into the well, or another crimping tool may be used, such as the crimping tool


22


described above. Note that the crimp


142


is not necessary, since the seal


138


and anchoring device


140


may perform the functions of securing and sealing the sleeve


132


in the deflection device


128


. However, any combination of the crimp


142


, the seal


138


and the anchoring device


140


may be used in keeping with the principles of the invention.




One or more crimp(s)


144


may be used to secure and/or seal the flange


134


to the liner string


120


about the opening


124


. The crimp


144


extends circumferentially about the opening


124


and, thus, circumscribes the opening.




A sealing and/or bonding material, such as the materials


34


,


36


described above, may be used between the flange


134


and the inner surface of the liner string


120


. If such a material is used, it may be compressed between the flange


134


and the inner surface of the liner string


120


when the crimp


144


is formed. A metal-to-metal seal may also, or alternatively, be formed between the flange


134


and the inner surface of the liner string


120


when the crimp


144


is formed.




Of course, a person skilled in the art would, upon a careful consideration of the above description of representative embodiments of the invention, readily appreciate that many modifications, additions, substitutions, deletions, and other changes may be made to these specific embodiments, and such changes are contemplated by the principles of the present invention. For example, in the method


50


described above, the flange


60


could be formed on the liner string


62


, instead of being formed on the casing string


52


. Accordingly, the foregoing detailed description is to be clearly understood as being given by way of illustration and example only, the spirit and scope of the present invention being limited solely by the appended claims and their equivalents.



Claims
  • 1. A method of forming a connection between first and second tubular strings downhole, the method comprising the steps of:installing the first tubular string in a first wellbore; conveying the second tubular string into the first tubular string; and then crimping the first and second tubular strings together, thereby securing the second tubular string to the first tubular string, the second tubular string being conveyed downhole prior to conveying the first tubular string downhole.
  • 2. A method of forming a connection between first and second tubular strings downhole, the method comprising the steps of:installing the first tubular string in a first wellbore; conveying the second tubular string into the first tubular string; and then crimping the first and second tubular strings together, thereby securing the second tubular string to the first tubular string, the conveying step further comprising conveying the second tubular string through a window formed through a sidewall of the first tubular string, and the crimping step further comprising crimping the first and second tubular strings together circumscribing the window.
  • 3. A method of forming a connection between first and second tubular strings downhole, the method comprising the steps of:installing the first tubular string in a first wellbore; conveying the second tubular string into the first tubular string; and then crimping the first and second tubular strings together, thereby securing the second tubular string to the first tubular string, the conveying step further comprising conveying the second tubular string through a window formed through a sidewall of the first tubular string, and in the conveying step a portion of the second tubular string extends laterally across the first tubular string, and wherein the crimping step further comprises crimping the portion of the second tubular string to the first tubular string.
  • 4. The method according to claim 3, further comprising the step of forming an opening through a sidewall of the portion of the second tubular string, the opening providing fluid communication through the first tubular string, and wherein the crimping step further comprises crimping the first and second tubular strings together circumscribing the opening.
  • 5. A method of forming a connection between first and second tubular strings downhole, the method comprising the steps of:installing the first tubular string in a first wellbore; conveying the second tubular string into the first tubular string and then crimping the first and second tubular strings together, thereby securing the second tubular string to the first tubular string; and outwardly expanding the second tubular string, the expanding step being performed after the conveying step and prior to the crimping step.
  • 6. A method of forming a connection between first and second tubular strings downhole, the method comprising the steps of:installing the first tubular string in a first wellbore; conveying the second tubular string into the first tubular string; displacing the second tubular string through a window formed through a sidewall of the first tubular string; and then crimping the first and second tubular strings together, thereby securing the second tubular string to the first tubular string, the crimping step further comprising crimping an end Of the second tubular string to a portion of the first tubular string extending outwardly from the window.
  • 7. The method according to claim 6, wherein in the crimping step, the first tubular string portion is generally tubular and outwardly overlaps the second tubular string.
  • 8. The method according to claim 6, wherein in the crimping step, the second tubular string is noncoaxial with any portion of the first tubular string internal to the window.
  • 9. A method of forming a connection between first and second tubular strings downhole, the method comprising the steps of:installing the first tubular string in a first wellbore; conveying the second tubular string into the first tubular string; displacing the second tubular string through a window formed through a sidewall of the first tubular string; and then crimping the first and second tubular strings together, thereby securing the second tubular string to the first tubular string, the displacing step further comprising leaving a portion of the second tubular string extending laterally across a longitudinal bore of the first tubular string.
  • 10. The method according to claim 9, wherein the crimping step further comprises crimping the second tubular string portion to the first tubular string.
  • 11. The method according to claim 10, wherein the crimping step further comprises crimping about an opening formed through the second tubular string portion.
  • 12. The method according to claim 11, wherein the second tubular string portion includes a flange circumscribing the opening, and wherein the crimping step further comprises crimping the flange to the first tubular string.
  • 13. A method of forming a connection between first and second tubular strings downhole, the method comprising the steps of:installing the first tubular string in a first wellbore; conveying the second tubular string into the first tubular string; displacing the second tubular string through a window formed through a sidewall of the first tubular string; displacing a structure through an opening in a sidewall of the second tubular string; and sealing the structure between the second tubular string and the first tubular string.
  • 14. The method according to claim 13, wherein in the structure displacing step a portion Of the second tubular string is positioned within the first tubular string.
  • 15. The method according to claim 14, wherein in the structure displacing step the second tubular string portion is generally coaxial with the first tubular string.
  • 16. The method according to claim 13, wherein the structure displacing step further comprises displacing the structure into a deflection device positioned in the first tubular string.
  • 17. The method according to claim 16, wherein the sealing step further comprises sealingly engaging the structure in a bore Of the deflection device.
  • 18. The method according to claim 16, wherein the sealing step further comprises crimping the structure to the deflection device.
  • 19. The method according to claim 16, wherein the sealing step further comprises compressing a sealing material between the structure and the deflection device.
  • 20. The method according to claim 16, wherein the sealing step further comprises positioning a sealing material between the structure and the deflection device.
  • 21. The method according to claim 16, wherein the sealing step further comprises forming a metal to metal seal between the structure and the deflection device.
  • 22. The method according to claim 16, further comprising the step of anchoring the structure to the deflection device.
  • 23. The method according to claim 22, wherein the anchoring step further comprises crimping the structure to the deflection device.
  • 24. The method according to claim 22, wherein the anchoring step further comprises forming a gripping engagement between the structure and the deflection device using an anchoring device.
  • 25. The method according to claim 22, wherein the anchoring step further comprises positioning a bonding agent between the structure and the deflection device.
  • 26. The method according to claim 22, wherein the anchoring step further comprises crimping the structure to the second tubular string.
  • 27. The method according to claim 16, wherein the structure is generally tubular with a radially enlarged flange, and wherein the structure displacing step further comprises engaging the flange with the second tubular string about the opening.
  • 28. The method according to claim 27, wherein in the engaging step the structure flange is complementarily shaped relative to an interior of the second tubular string about the opening.
  • 29. The method according to claim 27, wherein the engaging step further comprises sealing the flange to the second tubular string about the opening.
  • 30. The method according to claim 29, wherein the flange sealing step further comprises crimping the flange to the second tubular string.
  • 31. The method according to claim 29, wherein the flange sealing step further comprises compressing a sealing material between the flange and the second tubular string.
  • 32. The method according to claim 29, wherein the flange sealing step further comprises positioning a sealing material between the flange and the second tubular string.
  • 33. The method according to claim 29, wherein the flange sealing step further comprises forming a metal to metal seal between the flange and the second tubular string.
  • 34. The method according to claim 27, further comprising the step of anchoring the flange to the second tubular string.
  • 35. The method according to claim 34, wherein the anchoring step further comprises crimping the flange to the second tubular string.
  • 36. The method according to claim 34, wherein the anchoring step further comprises positioning a bonding agent between the flange and the second tubular string.
  • 37. The method according to claim 13, further comprising the step of expanding the structure after the structure displacing step.
  • 38. The method according to claim 37, wherein the expanding step further comprises expanding the structure within a deflection device positioned in the first tubular string.
  • 39. The method according to claim 37, wherein the expanding step further comprises compressing a sealing material against the structure.
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Number Name Date Kind
5458209 Hayes et al. Oct 1995 A
5615740 Comeau et al. Apr 1997 A
6079493 Longbottom et al. Jun 2000 A
6089320 LaGrange Jul 2000 A
6135208 Gano et al. Oct 2000 A
6241021 Bowling Jun 2001 B1
6325148 Trahan et al. Dec 2001 B1
6457532 Simpson Oct 2002 B1
Foreign Referenced Citations (3)
Number Date Country
2692316 Dec 1993 FR
2 345 308 Jul 2000 GB
WO 0037768 Jun 2000 WO
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