Claims
- 1. A method of reproducibly forming a large high sensitivity negative electron affinity infrared transmission mode, single crystalline GaAs on AlGaAs photocathode structure by hybrid epitaxy, the steps of forming said photocathode structure comprising:
- providing and preparing a high quality single crystalline seed crystal by chemically etching a growth surface;
- epitaxially growing a lightly p-doped (0.5-1.0.times.10.sup.18 cm.sup.-3) 60-80 micron thick Al.sub.y Ga.sub.1-y As passivating window layer on the chemically etched growth surface of said single crystalline seed crystal by liquid phase epitaxy in which the step is carried out in a ultra high purity hydrogen atmosphere where the composition corresponds to a bandgap greater than 1.8 eV by adjusing the GaAl composition of the melt wherein elemental zinc is added to the melt to provide the p-type dopant;
- mechanically-chemically polising the liquid phase epitaxially grown surface of said passivating window layer to eliminate any surface irregularities and produce a blemish free specular surface of high optical quality;
- growing a high transmission photosensitivity p-doped (5.times.10.sup.18 cm.sup.-3) GaAs photoemitting layer of controlled homogeneous thickness of about one micron onto said passivating window layer by vapor phase epitaxy technique using an open tube process with HCl-Ga-AsH.sub.3 -H.sub.2 as reagents and elemental zinc as the p-type dopant;
- activating said GaAs photoemitting layer to a state of negative electron affinity by heat cleaning in vacuum and applying monolayers of cesium and oxygen; and
- providing a window area and supporting said photoemitting layer-passivating window layer composite of said photocathode structure by a support means.
- 2. A method as set forth in claim 1, wherein the steps of providing and preparing said single crystalline seed crystal is comprised of providing a (100) oriented GaAs seed crystal of about 18 millimeters in diameter and chemically etching the growth surface in Caro's acid (5H.sub.2 SO.sub.4 :1H.sub.2 O.sub.2 :1H.sub.2 O), wherein said step of liquid phase epitaxially growing a passivating window layer is comprised of epitaxially growing a lightly p-doped (0.5-1.0.times.10.sup.18 cm.sup.-3) Al.sub.y Ga.sub.1-y As passivating window layer on the growth surface of said GaAs seed crystal, wherein said step of mechanically-chemically polishing is comprised of first precision mechanically polishing the surface of said passivating window layer to remove any surface irregularities and then chemically etching to remove any mechanical damage, and wherein said step of providing a window area is comprised of chemically removing said GaAs seed crystal from the desired active region and leaving the remainder thereof as said support means and applying an antireflection coating on the back of said GaAs photoemitting layer to reduce the amount of reflected light from the photon receiving side of said photocathode structure and applying a contact ring on the outer periphery of the front of said GaAs photoemitting layer to provide electrical contact for activating said photocathode structure.
- 3. A method as set forth in claim 1, wherein steps of providing and preparing said single crystalline seed crystal is comprised of providing a (100) oriented GaP seed crystal of about 18 millimeters in diameter and chemically etching the growth surface in a hot bromine-phosphoric acid polish etch to remove mechanical damage, wherein said step of liquid phase epitaxially growing a passivating window layer is comprised of epitaxially growing a lightly p-doped Al.sub.y Ga.sub.1-y As (y.gtoreq.0.25) passivating window layer on the growth surface of said GaP seed crystal, and wherein said step of providing a window area is comprised of applying an antireflection coating on the back of said GaAs photoemitting layer to reduce the amount of reflected light from the photon receiving side of said photocathode structure and applying a contact ring on the outer periphery of the front of said GaAs photoemitting layer to provide electrical contact for said photocathode structure.
- 4. A method as set forth in claim 1 wherein the steps of providing and preparing said single crystalline seed crystal is comprised of providing a (100) oriented GaAs seed crystal of about 18 millimeters in diameter and chemically etching the growth surface in Caro's acid (5H.sub.2 SO.sub.4 :1H.sub.2 O.sub.2 :1H.sub.2 O), wherein said step of liquid phase epitaxially growing a passivating window layer is comprised of epitaxially growing a lightly p-doped Al.sub.y Ga.sub.1-y As (y.gtoreq.0.25) passivating window layer on the growth surface of said GaAs seed crystal, and wherein said step of providing a window area is comprised of attaching a glass window support with the surface of said passivating window layer interfacing said glass window support and attaching thereto by using a molten glass bonded material;
- removing said GaAs seed crystal completely by a chemical-mechanical means and preparing the exposed passivating window layer by polish etching the growth surface in 5H.sub.2 SO.sub.4 :1H.sub.2 O.sub.2 :1H.sub.2 O etch prior to said step of growing said GaAs photoemitting layer;
- and wherein said step of supporting said photoemitting layer-passivating window layer composite is comprised of applying a contact ring on the outer periphery of the front of said GaAs photoemitting layer to provide electrical contact for said photocathode structure.
- 5. A method as set forth in claim 1 wherein said step of growing a GaAs photoemitting layer further comprises incorporating indium therein during the vapor phase epitaxy growing step to form a lower bandgap solid solution of In.sub.x Ga.sub.1-x As (0<x.ltoreq.0.2) which serves as said photoemitting layer and wherein the long wavelength response of said photocathode structure is extended.
- 6. A method as set forth in claim 5 wherein the steps of providing and preparing said single crystalline seed crystal is comprised of providing a (100) oriented GaAs seed crystal of about 18 millimeters in diameter and chemically etching the growth surface in Caro's acid (5H.sub.2 SO.sub.4 :1H.sub.2 O.sub.2 :1H.sub.2 O), wherein said step of liquid phase epitaxially growing a passivating window, layer is comprised of epitaxially growing a lightly p-doped (0.5-1.0.times.10.sup.18 cm.sup.-3)Al.sub.y Ga.sub.1-y As passivating window layer on the growth surface of said GaAs seed crystal, wherein said step of mechanically-chemically polising is comprised of first precision mechanically polishing the surface of said passivating window layer to remove any surface irregularities and then chemically etching to remove any mechanical damage, and wherein said step of providing a window area is comprised of chemically removing said GaAs seed crystal from the desired active region and leaving the remainder thereof as said support means and applying an antireflection coating on the back of said InGaAs photoemitting layer to reduce the amount of reflected light from the photon receiving side of said photocathode structure and applying a contact ring on the outer periphery of the front of said InGaAs photoemitting layer to provide electrical contact for activating said photocathode structure.
- 7. A method as set forth in claim 5 wherein steps of providing and preparing said single crystalline seed crystal is comprised of providing a (100) oriented GaP seed crystal of about 18 millimeters in diameter and chemically etching the growth surface in a hot bromine-phosphoric acid polish etch to remove mechanical damage, wherein said step of liquid phase epitaxially growing a passivating window layer is comprised of epitaxially growing a lightly p-doped AlyGa.sub.1-y As (y.gtoreq.0.25) passivating window layer on the growth surface of said GaP seed crystal, and wherein said step of providing a window area is comprised of applying an antireflection coating on the back of said InGaAs photoemitting layer to reduce the amount of reflected light from the photon receiving side of said photocathode structure and applying a contact ring on the outer periphery of the front of said InGaAs photoemitting layer to provide electrical contact for said photocathode structure.
- 8. A method as set forth in claim 5 wherein the steps of providing and preparing said single crystalline seed crystal is comprised of providing a (100) oriented GaAs seed crystal of about 18 millimeters in diameter and chemically etching the growth surface in Caro's acid (5H.sub.2 SO.sub.4 :1H.sub.2 O.sub.2 :1H.sub.2 O), wherein said step of liquid phase epitaxially growing a passivating window layer is comprised of epitaxially growing a lightly p-doped Al.sub.y Ga.sub.1-y As(Y.gtoreq.0.25) passivating window layer on the growth surface of said GaAs seed crystal, and wherein said step of providing a window area is comprised of attaching a glass window support with the surface of said passivating window layer interfacing said glass window support and attaching thereto by using a molten glass bonded material;
- removing said GaAs seed crystal completely by a chemical-mechanical means and preparing the exposed passivating window layer by polish etching the growth surface in 5H.sub.2 SO.sub.4 :1H.sub.2 O.sub.2 :1H.sub.2 O etch prior to said step of growing said InGaAs photoemitting layer;
- and wherein said step of supporting said photoemitting layer-passivating window layer composite is comprised of applying a contact ring on the outer periphery of the front of said InGaAs photoemitting layer to provide electrical contact for said photocathode structure.
- 9. A method as set forth in claim 5 wherein in said step of epitaxially growing a passivating window layer the Al content of the Al.sub.y Ga.sub.1-y As melt is high and the surface of said passivating window layer is treated by an additional step of vapor etching in situ at about 800.degree. C. with HCl prior to the step of growing said InGaAs photoemitting layer to remove any native oxide film formed on the surface of said passivating window layer when exposed to air.
- 10. A method as set forth in claim 9 wherein the steps of providing and preparing said single crystalline seed crystal is comprised of providing a (100) oriented GaAs seed crystal of about 18 millimeters in diameter and chemically etching the growth surface in Caro's acid (5H.sub.2 SO.sub.4 :1H.sub.2 O.sub.2 :1H.sub.2 O), wherein said step of liquid phase epitaxially growing a passivating window layer is comprised of epitaxially growing a lightly p-doped (0.5-1.0.times.10.sup.18 cm.sup.-3)Al.sub.y Ga.sub.1-y As passivating window layer on the growth surface of said GaAs seed crystal, wherein said step of mechanically-chemically polishing is comprised of first precision mechanically polishing the surface of said passivating window layer to remove any surface irregularities and then chemically etching to remove any mechanical damage, and wherein said step of providing a window area is comprised of chemically removing said GaAs seed crystal from the desired active region and leaving the remainder thereof as said support means and applying an antireflection coating on the back of said InGaAs photoemitting layer to reduce the amount of reflected light from the photon receiving side of said photocathode structure and applying a contact ring on the outer periphery of the front of said InGaAs photoemitting layer to provide electrical contact for activating said photocathode structure.
- 11. A method as set forth in claim 9 wherein steps of providing and preparing said single crystalline seed crystal is comprised of providing a (100) oriented GaP seed crystal of about 18 millimeters in diameter and chemically etching the growth surface in a hot bromine-phosphoric acid polish etch to remove mechanical damage, wherein said step of liquid phase epitaxially growing a passivating window layer is comprised of epitaxially growing a lightly p-doped Al.sub.y Ga.sub.1-y As (y.gtoreq.0.25) passivating window layer on the growth surface of said GaP seed crystal, and wherein said step of providing a window area is comprised of applying an antireflection coating on the back of said InGaAs photoemitting layer to reduce the amount of reflected light from the photon receiving side of said photocathode structure and applying a contact ring on the outer priphery of the front of said InGaAs photoemitting layer to provide electrical contact for said photocathode structure.
- 12. A method as set fort in claim 9 wherein said steps of providing and preparing said single crystalline seed crystal is comprised of providing a (100) oriented GaAs seed crystal of about 18 millimeters in diameter and chemically etching the growth surface in Caro's acid (5H.sub.2 SO.sub.4 :1H.sub.2 O.sub.2 :1H.sub.2 O), wherein said step of liquid phase epitaxially growing a passivating window layer is comprised of epitaxially growing a lightly p-doped Al.sub.y Ga.sub.1-y As (y.gtoreq.0.25) passivating window layer on the growth surface of said GaAs seed crystal, and wherein said step of providing a window area is comprised of attaching a glass window support with the surface of said passivating window layer interfacing said glass window support and attaching thereto by using a molten glass bonded material;
- removing said GaAs seed crystal completely by a chemical-mechanical means and preparing the exposed passivating window layer by polish etching the growth surface in 5H.sub.2 S.sub.4 :1H.sub.2 O.sub.2 :1H.sub.2 O etch prior to said step of growing said InGaAs photoemitting layer;
- and wherein said step of supporting said photoemitting layer-passivating window layer composite is comprised of applying a contact ring on the outer periphery of the front of said InGaAs photoemitting layer to provide electrical contact for said photocathode structure.
Parent Case Info
This application is a division of application Ser. No. 260,958, filed May 6, 1981, and now abandoned.
Government Interests
The invention described herein may be manufactures, used, and licensed by the U.S. Government for governmental purposes without the payment of any royalties thereon.
US Referenced Citations (10)
Divisions (1)
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Number |
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Parent |
260958 |
May 1981 |
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