Aspects of the present disclosure are described in T. Saikia, J. Al-Jaberi, A. Sultan; “Synthesis and Testing of Monoethylene Glycol Carbon Quantum Dots for Inhibition of Hydrates in CO2 Sequestration”; Jun. 1, 2021; ACS Omega; 6(23): 15136, incorporated herein by reference in its entirety.
The present disclosure is directed to a method of inhibiting carbon dioxide (CO2) hydrate formation and particularly to a method of inhibiting carbon dioxide (CO2) hydrate formation in a CO2 pipeline.
The “background” description provided herein is for the purpose of generally presenting the context of the disclosure. Work of the presently named inventors, to the extent it is described in this background section, as well as aspects of the description which may not otherwise qualify as prior art at the time of filing, are neither expressly nor impliedly admitted as prior art against the present invention.
Carbon capture for decarbonization and storage (CCS) is a method for addressing the problem of greenhouse gases in the atmosphere and reducing anthropogenic carbon dioxide (CO2) emissions. A network of pipelines is used to transport the CO2 from a source, such as a power plant, to a sink, such as a underground geological formation. CO2 hydrate formation in the pipelines is a significant problem during transportation and injection phases. Clathrates, or CO2 hydrates, are water-based crystalline solids in which non-polar molecules (CO2) are trapped inside ‘cages’ of hydrogen-bonded, frozen water molecules. Several hydrate inhibitors, such as ethylene glycol, ethanol, methanol, and glycerol, are used to prevent the growth of the CO2 hydrates. However, conventional hydrate inhibitors may require high concentrations, and solvent regeneration requiring high energy demand, exhibit toxicity, and/or may also need early replacements. Hence, there is a need for efficient methods which may substantially reduce or eliminate the above limitations.
In an exemplary embodiment, a method of inhibiting a CO2 hydrate formation in a CO2 pipeline is described. The method includes injecting a composition including monoethylene glycol carbon quantum dots (MEG CQDs) into the CO2 pipeline to deposit the MEG CQDs on an inside surface of the CO2 pipeline. The method further includes pressurizing the CO2 pipeline with a gas stream containing CO2 and water vapor at a pressure of 200-2,000 pounds per square inch (psi). The MEG CQDs are present on the inside surface of the CO2 pipeline in an amount effective to reduce the formation of CO2 hydrates in the CO2 pipeline during the pressurizing in comparison to the formation of the CO2 hydrates in the CO2 pipeline under the same conditions but in the absence of the MEG CQDs.
In some embodiments, the MEG CQDs have an average size of 1-10 nanometers (nm), a substantially spherical shape, and a substantially crystalline structure.
In some embodiments, the MEG CQDs have a fluorescence emission at 320-420 nm after excitation with light at 280-370 nm.
In an exemplary embodiment, a method of making the MEG CQDs is disclosed. The method includes heating monoethylene glycol (MEG) to a temperature of 150-200 degrees Celsius (° C.) for 20-30 hours to form a reaction solution. The method further includes centrifuging and filtering the reaction solution to separate the MEG CQDs.
In some embodiments, the method includes pressurizing the CO2 pipeline with a gas stream containing the CO2 and water vapor at a pressure of 300-1,000 psi.
In some embodiments, the method includes pressurizing the CO2 pipeline with a gas stream containing the CO2 and water vapor at a pressure of 400-600 psi.
In some embodiments, the temperature of the inside surface of the CO2 pipeline on which the MEG CQDs are deposited is 0-20° C. when pressurizing the CO2 pipeline.
In some embodiments, inhibition of the CO2 hydrate formation is maintained above 4° C. when pressurizing the CO2 pipeline.
In some embodiments, inhibition of the CO2 hydrate formation is maintained while pressurizing the CO2 pipeline for at least 4,000 minutes.
In some embodiments, the MEG CQDs prevent agglomeration of the CO2 hydrates in the CO2 pipeline.
In some embodiments, the gas stream contains 3-7 volume percentage of (v.%) water based on the total volume of the gas stream.
In some embodiments, the amount effective of the MEG CQDs to reduce the formation of the CO2 hydrates is 10-15 v.% of the volume of water in the gas stream.
In some embodiments, the gas stream contains 80-95 v.% CO2, 3-7 v.% water, 0.1-2 v.% nitrogen gas, 0-1 v.% of at least one hydrocarbon, 0-1 v.% sulfur dioxide, and 0-1 v.% of at least one nitrogen oxide (NOX) gas, based on the total volume of the gas stream. The hydrocarbon is selected from a group including methane, ethane, propane, n-butane, iso-butane, n-pentane, and iso-pentane.
In some embodiments, the CO2 pipeline connects a CO2 emission source and a geological formation. The gas stream is injected into the geological formation for CO2 sequestration.
In some embodiments, the geological formation is a depleted oil reservoir, a depleted gas reservoir, a saline formation, or an un-minable coal bed.
In some embodiments, the CO2 pipeline connects a CO2 source and an oil and/or gas reservoir. The gas stream is injected into the oil and/or gas reservoir for enhanced oil and/or gas recovery.
The foregoing general description of the illustrative present disclosure and the following detailed description thereof are merely exemplary aspects of the teachings of this disclosure and are not restrictive.
A more complete appreciation of this disclosure and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
In the drawings, like reference numerals designate identical or corresponding parts throughout the several views. Further, as used herein, the words “a,” “an” and the like generally carry a meaning of “one or more,” unless stated otherwise.
Furthermore, the terms “approximately,” “approximate,” “about,” and similar terms generally refer to ranges that include the identified value within a margin of 20%, 10%, or preferably 5%, and any values there between.
Aspects of the present invention are directed towards inhibiting CO2 hydrate formation in a CO2 pipeline. The method involves capturing and storing CO2 and further treating the captured CO2 with hydrothermally synthesized monoethylene glycol carbon quantum dots (MEG CQDs), also referred to as CQDs, of the present disclosure. The prepared MEG CQDs were characterized using various analytical techniques, and the impact of the MEG CQDs on CO2 hydrates was studied. The CO2 hydrate inhibition properties of the MEG CQDs were compared to MEG. Although the description herein refers to inhibition of the CO2 hydrate, it may be understood by a person skilled in the art that aspects of the present disclosure may be directed towards inhibition of other gases, as well. The method of the present disclosure inhibits the CO2 hydrate formation by delaying a nucleation stage and preventing the CO2 hydrate crystal growth process at lower concentrations than that of other commercial hydrate inhibitors. The CO2 may be interchangeably referred to as the “gas”.
Formation of the CO2 hydrate, also referred to as the ‘hydrate’ or the ‘gas hydrate’, is the combination of the hydrate crystal nucleation process and the hydrate crystal growth process. The CO2 consumption varies in the nucleation stage and the hydrate crystal growth stage of the hydrate formation. A first stage in the hydrate formation includes the dissolution of the CO2 in water to form a solution. The second stage includes the nucleation of hydrate crystals. The third stage includes the hydrate crystal growth process. The hydrate crystal nucleation process is a microscopic phenomenon where tens of thousands of molecules participate. Hydrate nuclei are formed at the second stage, the nuclei are small labile clusters made up of water and gas molecules. The hydrate nuclei further grow and disperse in water. The hydrate nuclei gather gas in clusters until critical nuclei required for the hydrate crystal formation are obtained. The hydrate crystal grows and starts agglomerating. Mass transfer of the CO2, growth kinetics, the hydrate crystal exothermic growth process, heat transfer from the hydrate crystal surface to the solution are associated with the hydrate crystal growth.
In some embodiments, the MEG CQDs are made by heating MEG to a temperature of 150-200° C., preferably 160-190° C., or 170-180° C. for 20-30 hours, preferably 22-28 hours, or 24-26 hours, to form a reaction solution. In some embodiments, the MEG CQDs are made by heating MEG to a temperature of 180° C. for 24 hours to form the reaction solution. The method further includes centrifuging and filtering the reaction solution to separate the MEG CQDs. In some embodiments, the MEG CQDs have an average size of 1-10 nm, preferably 2-8 nm, or 4-5 nm, a substantially spherical shape, and a substantially crystalline structure. In some embodiments, the average interlayer distance of CQDs corresponds to crystalline graphite spacing (002) of 0.33-0.36 nm, preferably 0.34-0.35 nm. In an embodiment, the FTIR spectra of MEG and MEG CQDs are shown in
Referring to
At step 102, the method 100 includes injecting a composition including the MEG CQDs into the CO2 pipeline to deposit the MEG CQDs on an inside surface of the CO2 pipeline. At step 104, the method 100 further includes pressurizing the CO2 pipeline with a gas stream containing the CO2 and water vapor at a pressure of 200-2,000 psi. In some embodiments, the pressure while pressurizing the CO2 pipeline with the gas stream is 300-1000 psi. In some embodiments, the pressure while pressurizing the CO2 pipeline with the gas stream is 400-600 psi. The MEG CQDs are present on the inside surface of the CO2 pipeline in an amount effective to reduce the formation of the CO2 hydrates in the CO2 pipeline while pressurizing the CO2 pipeline with the gas stream in comparison to the formation of the CO2 hydrates in the CO2 pipeline under the same conditions but in the absence of the MEG CQDs. In some embodiments, if hydrates are formed, the MEG CQDs prevent agglomeration of the CO2 hydrates in the CO2 pipeline.
The MEG CQDs are preferably injected into the CO2 pipeline at a location that is downstream of the upstream-most end of the CO2 pipeline. This arrangement accommodates a CO2 feed port that is unobstructed by the CQD injection facilities. The CO2 pipeline may terminate at an upstream end at one or more CO2 sources. Typically the CO2 pipeline is connected to a plurality of CO2 sources which sequentially join the CO2 pipeline at locations that are upstream of the CQD injection point. In this manner the CQDs are injected downstream of all points at which CO2 is injected or fed into the CO2 pipeline. Other additives and/or adjuvants may be injected downstream from the CO2 CQD injection point such as anti-corrosives, lubricants or sealants. However, preferably no additional CO2-containing gas or liquid is injected into the CO2 pipeline downstream of the point from which CQDs are injected.
Preferably a single CO2 pipeline has multiple CQD injection points, each preferably located downstream from all CO2 injection points. For example, the CO2 pipeline may have CQD injection points regularly spaced along its length downstream from the downstream-most CO2 addition point. CQD injection points are preferably regularly spaced along the circumference of the inner surface of the CO2 pipeline such that a single CQD injection facility has a ring-like tube with injection points for a CQD-containing composition regularly spaced around the inner circumference of the CO2 pipeline. Similar facilities may be located regularly lengthwise along the CO2 pipeline, for example, each 10 m, 50 m, 100 m, 200 m, 300 m, 500 m or each kilometer along the length of the CO2 pipeline.
The injection point at which a CQD-containing composition is injected into the CO2 pipeline is preferably in the form of a nozzle which dispenses liquid compositions in a fine mist or spray such as a spray nozzle equipped with ultrasonic transducer and a low profile face. Preferably, the nozzle extends no further into the CO2 pipeline than 0.1 mm, 0.25 mm, 0.5 mm or 1 mm. Preferably the CQD-dispensing nozzle has a face that is coplanar with the inside surface of the CO2 pipeline.
In some embodiments, the temperature of the inside surface of the CO2 pipeline on which the MEG CQDs are deposited is 0-20° C., preferably 4-15° C., or 8-10° C. when pressurizing the CO2 pipeline with the gas stream. In some embodiments, inhibition of the CO2 hydrate formation is maintained above 4° C., preferably 4-40° C., or 4-20° C. when pressurizing the CO2 pipeline with the gas stream. In some embodiments, inhibition of the CO2 hydrate formation is maintained while pressurizing the CO2 pipeline with the gas stream for at least 4,000 minutes, preferably 4,000-10,000 minutes, or throughout the entire pressurization.
In some embodiments, the gas stream contains 3-7 volume % (v %) water, preferably 3-5 v % or 3-4 v % based on the total volume of the gas stream. In some embodiments, the effective amount of the MEG CQDs to reduce the formation of the CO2 hydrates is 10-15 v %, preferably 10-13 v %, or 10-11 v %, of the volume of the water. In an embodiment, the gas stream contains 80-95 v % CO2, preferably 85-95 v %, or 90-95 v %, 3-7 v % water, preferably 3-5 v %, or 3-4 v %, 0.1-2 v.% nitrogen gas, preferably 0.5-1.5 v %, or 1-1.2 v %, 0-1 v % of one or more hydrocarbons, preferably 0-0.5 v %, or 0-0.1 v %. 0-1 v % sulfur dioxide, preferably 0-0.5 v %, or 0-0.1 v % and 0-1 v % of one or more nitrogen oxide (NOX) gases preferably 0-0.5 v %, or 0-0.1 v %., based on the total volume of the gas stream. In some embodiments, the hydrocarbon is selected from a group including methane, ethane, propane, n-butane, iso-butane, n-pentane, and iso-pentane. In an embodiment, the gas stream contains 95 v % CO2, 3 v % water, 1 v % nitrogen gas, and 1 v % sulfur dioxide.
In some embodiments the CO2 pipeline connects a CO2 emission source and a geological formation. In some embodiments, the CO2 emission source may include, but is not limited to, facilities burning oil, coal, and/or gas. In some embodiments, the geological formation is a depleted oil reservoir, a depleted gas reservoir, a saline formation, or an un-minable coal bed. In some embodiments, the CO2 pipeline connects a CO2 source and an oil and/or gas reservoir. In an embodiment, the gas stream is injected into the geological formation for CO2 sequestration. In an alternate embodiment, the gas stream is injected into the oil and/or gas reservoir for enhanced oil and/or gas recovery.
The following examples describe and demonstrate exemplary embodiments of the method 100 described herein. The examples are provided solely for the purpose of illustration and are not to be construed as limitations of the present disclosure, as many variations thereof are possible without departing from the spirit and scope of the present disclosure.
Monoethylene glycol, CO2 gas was provided with a purity of 99.9%.
A hydrothermal method was used for the synthesis of the MEG CQDs. An undiluted MEG sample was subjected to a high temperature of 180° C. for 24 h in a hydrothermal cell to form a reaction solution. The hydrothermal cell was made up of Teflon™-encapsulated stainless steel. The MEG sample was placed inside the hydrothermal cell and sealed using a spring-loaded cap to maintain the high pressure inside the hydrothermal cell developed during heating. The reaction solution was further centrifuged and filtered to obtain the MEG CQDs. The MEG CQDs obtained were stored in a refrigerator below 4° C.
The optical properties of the MEG CQDs were tested using 365 nm UV light, UV-VIS absorption spectroscopy (USB-2000, OceanOptics, USA), and PL spectroscopy (HoribaFluorolog 3 fluorescence spectrometer). Size and structure analyses of the MEG CQDs were performed using HRTEM (JOEL JEM 2100F). The TENSOR 27 (BRUKER) FT-IR spectrometer was used to study an infrared spectrum of absorption or emission of the MEG CQDs. The MEG and MEG CQDs FTIR spectra were compared to compare chemical functional groups. Raman spectra of the MEG and MEG CQDs were acquired with a LabRAM HR Evolution Raman spectrometer. The spectrometer was furnished with a Helium-Neon (HeNe) laser (<20 milliwatts (mW)). The Raman spectra were obtained at an excitation wavelength of 633 nm.
Referring to
The first and second sapphire cells 206A 206B further include a first ball 208A and a second ball 208B, respectively. The first ball 208A and the second ball 208B are collectively referred to as the ‘balls 208’ or individually referred to as the ‘ball 208’ unless otherwise specified. In an embodiment, the balls 208 are made up of stainless steel. In some embodiments, the balls 208 may be made up of a material such as iron, aluminum, copper, bronze, brass. In the present embodiment, the balls 208 have a diameter of 10.16 mm. The balls 208 provide agitation in experimental solutions during the working of the system 200. Further, time taken by the ball 208 to travel from the first end of the sensor to the second end of the sensor in the sapphire cell 206 refers to ball run time. The ball run time provides information about agglomeration characteristics of hydrate crystals, pumpability of a dispersed hydrate crystal solution, and intrinsic viscosity changes in a multiphase hydrate crystal slurry. A longer ball running time indicates the increase in viscosity of the hydrate crystal slurry in sapphire cells. The rapid formation and growth of the hydrate crystals in the solution lead to increased viscosity of the hydrate crystal slurry. Finally, the agglomeration of the hydrate crystals increases the ball run time to higher values.
The system 200 also includes an automated temperature control unit 211, including a water bath 212 and a chiller 214. The automated temperature control unit 211 controls the temperature of the sapphire cells 206. The system 200 further includes a computer system 216 for data acquisition and programming.
An experiment was started by charging the sapphire cells 206 with the experimental solutions including 10 mL of distilled water and thermodynamic hydrate inhibitors (THI) solutions (i.e., MEG or MEG CQDs were added to distilled water with 10.0% volume by volume (v/v) percentage) and placing the sapphire cells 206 inside the water bath 212. The water bath 212 was filled with water, and the sapphire cells 206 were flushed four times using the CO2 to purge air molecules from the sapphire cells 206 and the plurality of flowlines 204. The pressure was raised in the sapphire cells 206 using the CO2 to the desired pressure (i.e., ˜450-500 psi), and the temperature was lowered to 5.0° C. A rocking frequency was set to 15 times/minute. The pressure ranging between 430 and 480 psi was maintained in the sapphire cells 206 at 5.0° C. The sapphire cells 206 temperature decreased from 5.0 to 2.0° C. with a prolonged cooling rate of 0.1° C./h and then from 2.0 to 1.0° C. at a cooling rate of 0.5° C./hour (h). The temperature was stabilized for 4 h. A point where a sudden pressure drop occurs indicates the point of a gas hydrate induction. In an embodiment, data was matched with captured images of the sapphire cells 206 as the gas hydrate inhibitor slows down the hydrate formation and leads to inconspicuous pressure drop. The condition of the experimental solutions in the sapphire cells 206 was photographically captured and saved every 1.0 minute in the computer system 216. The experiment was further repeated.
The number of moles of the gas entrapped in a solid hydrate phase at any point of the experiment can be calculated with the help of an equation (1).
Here, P is the sapphire cell pressure, V is the gaseous volume, T is the sapphire cell temperature, R is the ideal gas constant, Z is the compressibility factor (the gas compressibility factor was estimated using Pitzer correlations).
In the experimental solution, the CO2 gas dissolution takes place before hydrate nucleation and the major portion of the dissolved CO2 participated in the hydrate crystal formation as a guest molecule. In the gas hydrate crystal, the CO2 is captured and separated from the gas phase. The equation (1) is valid for calculating the number of moles of the gas entrapped in the gas hydrate crystals during the experiment with variation in the sapphire cells 206 temperature, as the sapphire cells 206 form a closed system, and, during the investigation, the temperature variations lead to consequent pressure variations. Hence, temperature and pressure are considered in equation (1). The CO2 hydrate crystals form a cubic hydrate structure (SI) where each unit cell includes 46 water molecules and up to 8 CO2 molecules. The CO2 molecules occupy the hydrate crystal's pentagonal dodecahedral and tetra decahedral cavities. One-unit cell includes six large cages and two small cages. When all cages of the hydrate crystals are occupied, a hydration number is 5.75. However, based on CSMGem calculations under equilibrium conditions, a hydration number of 7.03 is considered. The water conversion to hydrates (%) can be calculated with the help of the hydration number by an equation (2).
Here, nw0 is the number of moles of water (initial) in the sapphire cell 206. To compare the experiments with different pressure and temperature conditions, the normalized gas uptake value was calculated by using an equation (3).
Volumetric gas uptake that compares the experiments with different experimental conditions can be calculated using an equation (4).
Here, MWH20 is the molecular weight of water, ρH20 is the density of water, MWhydrate is the molecular weight of the hydrate, and ρhydrate is the density of the hydrate. The volumetric gas uptake was calculated after the induction point of the hydrate in the experimental solution to study the effect of the hydrate inhibitor and the volumetric gas uptake represents the hydrate growth. The dissolution of the CO2 in the liquid phase before the hydrate crystal induction point was not considered.
MEG CQDs Characterization
Referring to
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MEG and MEG CQD Hydrate Inhibition Testing
The hydrate inhibition efficiency of the MEG and the MEG CQDs (at 10% v/v concentration) in water under the CO2 hydrate equilibrium conditions are shown in
Referring to
Referring to
Referring to
The hydrate induction point was further identified in the experiments (MEG CQD inhibition 2 and 3) by taking partial reference to ball run time. The CO2 hydrate crystal induction in the MEG CQD inhibition 2 experiment was found to be at ˜3.3° C. with an induction time of ˜5100 minutes. Similarly, in the MEG CQD inhibition 3 experiment, the CO2 hydrate crystal induction was found at ˜3.4° C. and an induction time of ˜4800 minutes (Table1).
Table 1 provides mean values of the CO2 hydrate induction temperature and induction time of the MEG inhibition experiments compared to the MEG CQD inhibition experiments. The mean hydrate induction temperature for the MEG inhibition experiment is ˜4.5° C., and the hydrate induction time is ˜2573 min. The mean values for the MEG CQD inhibition experiment are ˜3.4° C. and ˜4674 min.
Referring to
As per graph 1500 and table 2, it can be observed that the first trend line 1502 and the second trend line 1504 are steep with the total gas uptake value of about 11.21 v/v and 12.64 v/v, respectively. The third, fourth, and fifth trend lines 1506, 1508, 1510 are not as steep as the first and second trend lines 1502, 1504, and the total volumetric gas uptake values were reduced to 9.92, 8.68, and 9.02 v/v. Data in graph 1500 confirms more efficiency in restricting the hydrate crystal growth with the MEG CQDs when compared to the MEG.
To statistically compare the MEG and MEG CQD anti-agglomeration characteristics, the ball run times were compared. Referring to
Similar behavior was seen in the MEG inhibition 2 experiment; in the region I, the ball run time was maintained between 200 and 300 minutes (
In the MEG CQD inhibition 1 experiment, similar to the MEG inhibition 1 and 2 experiments, 200-300 minutes ball run time was maintained in the region I. The increase in the ball run time was limited to 400 and 600 minutes in region II and region III, respectively (
The hydrothermal method was effective in the preparation of the MEG CQDs. The prepared MEG CQDs decrease the gas hydrate induction temperature, increase the induction time, reduce the volumetric gas uptake, and provide excellent anti-agglomeration characteristics. Hence, a lower concentration of the MEG CQDs, in comparison to the MEG, can shift the hydrate equilibrium conditions toward higher pressure and lower temperature. The MEG CQDs, as prepared by the process of the present disclosure, may be used effectively at lower concentrations to prevent the CO2 hydrate formation at any particular temperature and pressure range. The improved hydrate equilibrium conditions may positively affect economic and environmental issues associated with the CO2 hydrate inhibition. The MEG CQDs include an increase in induction time and retardation of the hydrate crystal growth. The enhanced performance of the MEG CQDs may be attributed to the rise in the surface area of the MEG CQDs or to lower molecular weight.
Obviously, numerous modifications and variations of the present disclosure are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.