Claims
- 1. A method of forming a javelin having a hollow body of generally circular cross-section which tapers from a small diameter rear end through a larger diameter middle section to a reduced diameter at its front end, the interior of said body tapering more or less in the same manner as the exterior of the javelin so as to keep the wall thickness of said body more or less constant, said javelin body comprising a plurality of cross-plied bias wound fiber plies, said method comprising:
- (a) providing a removable mandrel for receiving said fiber plies;
- (b) applying a first ply formed of a resin bonded tape onto said mandrel;
- (c) reversing said mandrel and applying a second ply formed of a resin bonded tape over said first ply of resin bonded tape;
- (d) alternately reversing said mandrel and applying additional plies of resin bonded tape thereto until a finished underlayer is produced;
- (e) applying a first ply formed of a resin bonded graphite tape over said underlayer;
- (f) reversing said mandrel and applying a second ply formed of a resin bonded graphite tape over said first ply of resin bonded graphite tape;
- (g) alternately reversing said mandrel and applying additional plies of resin bonded graphite tape thereto until a finished javelin body is formed;
- (h) applying a heat shrinkable tape over said body;
- (i) removing said body from said mandrel;
- (j) curing said body;
- (k) affixing a metal tip to the front end of said body; and
- (l) wrapping a cord grip around mid-portions of said body.
- 2. A method of forming a javelin having a hollow body of generally circular cross-section which tapers from a small diameter rear end through a larger diameter middle section to reduced diameter at its front end, the interior of said body tapering more or less in the same manner as the exterior of the javelin so as to keep the wall thickness of said body mre or less constant, wherein said javelin body comprises a plurality of cross-plied bias wound fiber plies forming matably engagable front and rear sections, said method comprising:
- (a) providing a removable mandrel for receiving said fiber plies;
- (b) applying a first ply formed of a resin bonded tape; onto said mandrel;
- (c) reversing said mandrel and applying a second ply formed of a resin bonded tape over said first ply of resin bonded tape;
- (d) alternately reversing said mandrel and applying additional plies of resin bonded tape thereto until a finished front section is produced;
- (e) curing said front section and removing said front section from said mandrel;
- (f) forming said rear section on said mandrel according to steps b to e herein;
- (g) joining said front and rear sections with adjustable coupling means to produce a finished javelin body;
- (h) applying a metal tip to the front end of said body; and
- (i) wrapping a cord grip around mid-portions of said body.
- 3. The method of claim 2 wherein said method further comprises the step of applying a mold release to said mandrel so that said mandrel can be removed from said front and rear sections after curing.
- 4. The method of claim 2 wherein said joining of said front and rear sections comprises:
- (a) threadably engaging joint means with said front section;
- (b) applying ring means over said joint means such that said ring means rests against the engaged end of said front section;
- (c) threadably engaging said rear section with the remainder of said joint means so that the engaged end of said rear section rests against said ring means.
- 5. The method of claim 2 wherein the cross-ply bias winding angle is .+-.10.degree. to the central axis of said mandrel.
- 6. The method of claim 1 wherein said underlayer has a total thickness in the range of 0.4 to 0.6 mm.
- 7. The method of claim 6 wherein said overlayer has a total thickness in the range of 4 to 5 mm.
- 8. The method of claim 2 wherein said resin is a diglycidyl ether of bisphenol A having a curing temperature in the range of 250.degree. to 350.degree. F.
- 9. The method of claim 1 or 2 wherein said metal tip is a narrow right angle cone having a stud associated with its rear end and adapted to threadably engage an insert provided in the forward end of said body, and wherein the method further comprises the steps of:
- (a) placing a hollow spacer over said stud, regulating the degree of engagement between said tip and said forward end; and
- (b) engaging said stud and said insert so that said spacer contacts both said forward end of said body and the rear end of said tip.
- 10. The method of claim 9 wherein the method further comprises the step of bonding said tip to said body.
- 11. The method of claim 1 wherein the cross-ply bias winding angle is .+-.10.degree. to the central axis of said mandrel.
- 12. The method of claim 4 wherein said method further comprises the step of tuning the javelin by varying the length of the adjustable coupling means which engages said front and rear sections, thereby altering the relative weight distribution between said front and rear sections.
- 13. The method of claim 12 wherein said method further comprises the step of locking said ring means onto said joint means, maintaining said lengths of said adjustable coupling means which engage said front and rear sections.
- 14. The method of claim 9 wherein said method further comprises the step of tuning the javelin by varying the length of said hollow spacer.
Parent Case Info
This is a division of application Ser. No. 122,126, filed Feb. 19, 1980, now U.S. Pat. No. 4,333,643, issued June 8, 1982.
US Referenced Citations (29)
Foreign Referenced Citations (6)
Number |
Date |
Country |
475103 |
Apr 1929 |
DE2 |
2520624 |
Nov 1976 |
DEX |
539288 |
Mar 1922 |
FRX |
52388 |
Nov 1966 |
PLX |
178264 |
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CHX |
608240 |
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GBX |
Divisions (1)
|
Number |
Date |
Country |
Parent |
122126 |
Feb 1980 |
|