Patent Application
20240018160
The present invention relates to a method of making and/or isolating isoidide, to a composition comprising a mixture comprising non-esterified isoidide and one or both compounds selected from the group consisting of esterified isosorbide and esterified isomannide and to the use of such composition in a method for making and/or isolating isoidide. The present invention further pertains to the use of a method comprising a step of selective esterification of a mixture of dianhydrohexitol isomers comprising isoidide, for separating isoidide from said mixture of dianhydrohexitol isomers. Moreover, the present invention pertains to a method of making a polymer comprising isoidide monomers or modified isoidide monomers.
Dianhydrohexitols, also sometimes referred to as “isohexides”, are bicyclic, oxygen-containing heterocycles formed from two anellated tetrahydrofuran rings. The dianhydrohexitols comprise the compounds isosorbide, isomannide and isoidide. Said dianhydrohexitols can e.g be obtained from twofold dehydration of the sugar alcohols sorbitol, mannitol or iditol, respectively, by processes known in the art.
Isoidide is a compound which has received attention because of its usefulness in industrial synthesis, e.g. as building block for polymers which are derived from renewable resources and/or which are bio-degradable.
Because isosorbide can be made from D-glucose via D-sorbitol as intermediate and isomannide can be made from D-fructose via D-mannitol as intermediate, both, isosorbide and isomannide are usually available in industrial quantities without particular difficulties. However, iditol as starting material for the production of isoidide is not available in technical quantities. Efforts have therefore been made in the past for preparing isoidide in larger amounts, including epimerization methods using isosorbide or isomannide as starting materials.
The following literature deals with certain aspects of modifying dianhydrohexitols:
Document U.S. Pat. No. 4,417,065 describes a process for the preparation of isosorbide 2-nitrate.
Document EP 3 056 496 A1 pertains to a method of making isoidide.
Document US 2012/116101 A1 discloses a method for preparing dianhydrohexitol diester compositions.
Document U.S. Pat. No. 3,023,223 deals with a process for producing isoidide.
Document WO 2013/125950 A1 discloses a method of making isoidide.
P. Stoss et al. in Synthesis 1987, 174-176, report of regioselective acylation of 1,4:3,6-dianhydro-D-glucitol.
In the light of the existing prior art, there is still a need for a more convenient method of making and/or isolating isoidide, more in particular for a method of making and/or isolating isoidide with increased efficiency, including increased yield from a step of isolating isoidide.
Correspondingly, it was a primary object of the present invention to provide a convenient method of making and/or isolating isoidide and a composition for use in such method.
It was another object of the present invention to provide a method of separating isoidide from a mixture of dianhydrohexitol isomers comprising isoidide, by applying a method of selective derivatization of dianhydrohexitol isomers.
In addition, it was a more specific object of the present invention to provide a method of making a polymer comprising isoidide monomers or modified isoidide monomers which are obtained by a more convenient method of making and/or isolating isoidide.
It has now been found that the primary object and other objects of the present invention can be accomplished by a method of making and/or isolating isoidide of formula I
comprising the following steps:
and
The invention as well as preferred variants and preferred combinations of parameters, properties and elements thereof are defined in the appended claims. Preferred aspects, details, modifications and advantages of the present invention are also defined and explained in the following description and in the examples shown below.
It has now been found that the method of making and/or isolating isoidide according to the present invention is highly efficient (e.g. in terms of energy consumption and/or cost) and allows a very convenient isolation of isoidide under mild conditions and in high yields from a mixture comprising non-esterified isoidide and esterified dianhydrohexitol isomers.
In particular, it has been found in own experiments that isoidide (under the conditions of the method of making and/or isolating isoidide according to the present invention) is esterified, in particular is acylated, more in particular is acetylated, much slower than isosorbide or isomannide.
In the context of the present invention, the compound isoidide, in accordance with the usual meaning in the technical field, means the compound which is also known under the chemical name “1,4:3,6-dianhydro-L-iditol” (CAS RN: 24332-71-6). In the context of the present invention the compound isosorbide, in accordance with the usual meaning in the technical field, means the compound which is also known under the name “D-isosorbide” or under the chemical names “1,4:3,6-dianhydro-D-sorbitol” or “1,4:3,6-dianhydro-D-glucitol” (CAS RN: 652-67-5). In the context of the present invention the compound isomannide, in accordance with the usual meaning in the technical field, means the compound which is also known under the chemical name “1,4:3,6-dianhydro-D-mannitol” (CAS RN: 641-74-7).
In the context of the present invention, the terms “isoidide” and “non-esterified isoidide” are used synonymously.
In the context of the present invention, the term “selective esterification” or “stereoselective esterification”, in accordance with the usual meaning in the field, means the property of a reactant mixture (here: a mixture of dianhydrohexitol isomers) where a non-stereospecific mechanism (here: non-stereospecific esterification) allows for the formation of multiple products (here: monoester of a dianhydrohexitol, diester of a dianhydrohexitol or non-esterified dianhydrohexitol), but where only one (or only a subset) of the products is favored by factors, such as steric access, that are independent of the reaction mechanism.
In the context of the present invention, the terms “esterified isoidide”, “esterified isosorbide”, “esterified isomannide” and “esterified dianhydrohexitol” in each case comprise the monoesterified (specifically: the mono-acylated or mono-acetylated) respective compounds, respectively their monoesters, and the bis-esterified (specifically: the bis-acylated or bis-acetylated) respective compounds, respectively their diesters, as well as mixtures of the respective mono-esterified and bis-esterified compounds. Depending on the particular dianhydrohexitol observed and on the reaction conditions applied for its esterification, the monoester, the diester or a mixture of monoester and diester may result, while either the monoester or the diester may prevail in such mixture (“selective esterification”, see above). Where the present text refers to “esterified isosorbide”, usually the monoester of isosorbide (specifically: the mono-acylated or mono-acetylated isosorbide) prevails under the conditions of the method of making and/or isolating isoidide according to the present invention. Where the present text refers to “esterified isomannide”, usually the diester of isomannide (specifically: the bis-acylated or bis-acetylated isomannide) prevails under the conditions of the method of making and/or isolating isoidide according to the present invention. In certain cases, in particular when the reaction time is short and/or when only relatively small amounts of acylating agent are available, the monoester of isomannide may predominate over other forms of isomannide.
In step M4) as defined above, the mixture comprising non-esterified isoidide and one or both compounds selected from the group consisting of esterified isosorbide and esterified isomannide may also comprise esterified isoidide to a certain extent, as explained and specified in more detail below.
Under a particular aspect, the present invention also pertains to a method of making and/or isolating 1,4:3,6-dianhydro-L-iditol, comprising the following steps:
All aspects of the present invention discussed herein in the context of the steps M3) and M4) of the method of making and/or isolating isoidide according to the present invention as defined herein apply mutatis mutandis to the steps M3a) and M4a) of the method of making and/or isolating isoidide according to the present invention, as defined here above.
Preferred is a method of making and/or isolating isoidide according to the present invention as defined herein (or a method of making and/or isolating isoidide according to the present invention as described above or below as being preferred) wherein the selective esterification in step M4) (or step M4a)
and/or
and/or (preferably “and”)
and/or
and/or
Preferred is a method of making and/or isolating isoidide according to the present invention as defined herein (or a method of making and/or isolating isoidide according to the present invention as described above or below as being preferred) wherein the selective esterification in step M4) (or step M4a) comprises reacting the mixture of compounds of formula II with a reagent selected from the group consisting of carboxylic acid anhydrides, or a preferred subgroup thereof (as defined in more detail here above).
Where in the method of making and/or isolating isoidide according to the present invention as defined here above the selective esterification in step M4) is performed in the presence of a metal catalyst, the metal catalyst is present in homogenous phase or in heterogeneous phase, preferably in homogenous phase. Preferably, the total amount of metal catalyst present in step M4) is in the range of from 0.01 to 10.0 mole-%, more preferably in the range of from 0.05 to 5.0 mole-% and yet more preferably in the range of from 0.1 to 3.0 mole-%, relative to the molar amount of the mixture of compounds of formula II present in step M4).
Where in the method of making and/or isolating isoidide according to the present invention as defined here above, the reagent for reacting with the mixture of compounds of formula II is or comprises a sulfonic acid anhydride or a carboxylic acid anhydride, the anhydride can in each case be symmetrical (i.e. be composed of two acid moieties from the same acid) or unsymmetrical (i.e. be composed of two acid moieties from different acids). For the purposes of the present invention, symmetrical sulfonic acid anhydrides and symmetrical carboxylic acid anhydrides are preferred as reagents for reacting with the mixture of compounds of formula II.
Where in the method of making and/or isolating isoidide according to the present invention as defined here above, the reagent for reacting with the mixture of compounds of formula II is or comprises a sulfonic acid ester or a carboxylic acid ester, the ester moiety of said sulfonic acid ester or of said carboxylic acid ester preferably is or comprises in each case an unbranched or (where structurally possible) a branched alkyl ester comprising 1 to 6, preferably 2 to 4, carbon atoms.
Where in the method of making and/or isolating isoidide according to the present invention as defined here above the reagent for reacting with the mixture of compounds of formula II is or comprises a carboxylic acid, a carboxylic acid ester, a carboxylic acid halide and/or a carboxylic acid anhydride, the carboxylic acids representing said carboxylic acid or the carboxylic acids forming (as explained above) said carboxylic acid ester, said carboxylic acid halide and/or said carboxylic acid anhydride are preferably selected from the group consisting of acetic acid; acetic acid which is substituted one to three times by fluorine, chlorine, bromine and/or iodine; propionic acid; propionic acid which is substituted one to three times by fluorine, chlorine, bromine and/or iodine; butyric acid; butyric acid which is substituted one to three times by fluorine, chlorine, bromine and/or iodine; pivalic acid; pivalic acid which is substituted one to three times by fluorine, chlorine, bromine and/or iodine; valeric acid; valeric acid which is substituted one to three times by fluorine, chlorine, bromine and/or iodine; caproic acid; caproic acid which is substituted one to three times by fluorine, chlorine, bromine and/or iodine; benzoic acid, benzoic acid which is substituted once by fluorine, chlorine, bromine or iodine; nicotinic acid and nicotinic acid which is substituted once by fluorine, chlorine, bromine or iodine.
In the method of making and/or isolating isoidide according to the present invention as defined here above, the total molar amount of the reagent for reacting with the mixture of compounds of formula II present in step M4) is preferably in the range of from 0.5 to 2 moles, more preferably in the range of 0.5 to 1.5 moles, of reagent, relative to the molar amount of the mixture of compounds of formula II present in step M4).
Generally, the mixture of compounds of formula II can be reacted with a reagent as defined above (or a reagent defined above as being preferred) in step M4) (or M4a) of the method of making and/or isolating isoidide according to the present invention according to methods known in the art for esterification of the particular reagent chosen with compounds of formula II (or their mixtures, respectively). As explained above, the stereoselective course of the esterification reaction is in principle independent of the reaction mechanism but will predominantly be controlled by the configuration of the (different) compounds of formula II and can to some extent also be influenced by the nature of the reagent chosen and/or by the nature of the catalyst chosen. Nonetheless, adjusting certain parameters of the reaction in step M4) (or M4a)) can beneficially influence the result of the selective esterification, e.g. in terms of the amount (or ratio) of the desired reaction product received.
The temperature ranges and the reaction time ranges as defined for the method of making and/or isolating isoidide according to the present invention here above (for step M4) or M4a)) characterize favorable parameters which result in a mixture comprising non-esterified isoidide and one or both compounds selected from the group consisting of esterified isosorbide and esterified isomannide (and usually also esterified isoidide) which comprises a high content of non-esterified isoidide and a high content of esterified other dianhydrohexitol isomers.
Said temperature ranges and said reaction time ranges as defined here above (for step M4) or M4a)) are particularly suited for the method of making and/or isolating isoidide according to the present invention wherein the reagent for reacting the mixture of compounds of formula II is or comprises a carboxylic acid anhydride or a sulfonic acid anhydride, preferably a carboxylic acid anhydride, more preferably a carboxylic acid anhydride wherein the carboxylic acid or carboxylic acids forming the carboxylic acid anhydride in each case (i.e. the carboxylic acid moieties of the carboxylic acid anhydride, of the general formula Ra—C(O)— or Rb—C(O)—, respectively) are selected from the group consisting of carboxylic acids comprising a total number of carbon atoms in the range of from 2 to 8, preferably of from 2 to 6.
Similarly, said temperature ranges and said reaction time ranges as defined here above (for step M4) or M4a)) are particularly suited for the method of making and/or isolating isoidide according to the present invention wherein the reaction is performed in the presence of a metal catalyst, preferably in the presence of a preferred or more preferred metal catalyst as defined here above.
In certain variants of the method of making and/or isolating isoidide according to the present invention as defined here above, step M4) is performed in the presence of one or more organic solvents which are inert (or which are only catalytically active) under the reaction conditions, or step M4) is performed in the absence of such organic solvent or solvents. Suitable inert (or only catalytically active) organic solvents are selected from ether solvents, ester solvents, nitrile solvents, ketone solvents, amide solvents, aromatic solvents, aliphatic solvents, haloaromatic solvents, haloaliphatic solvents and their mixtures, as is generally known in the art. Solvents which are only catalytically active in the reaction are not consumed in the reaction, as is generally known in the art.
In preferred variants of the method of making and/or isolating isoidide according to the present invention, the reagent for reacting with the mixture of compounds of formula II is used as (or is also functioning as) solvent in step M4). In these preferred variants, preferably no additional organic solvents which are inert (or which are only catalytically active, as specified above) under the reaction conditions are present in step M4).
Also preferred is a method of making and/or isolating isoidide according to the present invention as defined herein (or a method of making and/or isolating isoidide according to the present invention as described above or below as being preferred) wherein the mixture of compounds of formula II provided or prepared in step M3) comprises a mixture comprising or consisting of isoidide, isosorbide and isomannide,
wherein preferably
or
Where in the method of making and/or isolating isoidide according to the present invention as defined here above the mixture of compounds of formula II provided or prepared in step M3) comprises a mixture comprising or consisting of isoidide, isosorbide and isomannide, this is preferably prepared from isomerization, respectively from epimerization, in particular under the conditions of a transfer hydrogenation (as explained and specified in more detail below, cf. in particular step M2)), from one or more compounds selected from the group consisting of isosorbide, isomannide, and mixtures thereof, more preferably from isosorbide.
Under the conditions of the method of making and/or isolating isoidide according to the invention as defined herein, preferably under the conditions of step M2), isoidide is usually found to be present in the mixture comprising or consisting of isoidide, isosorbide and isomannide in a total amount in the range of from 40 to 70 mole-%, (or in the preferred amounts as defined above), relative to the total molar amount of the mixture of compounds of formula II, as defined above. Said total amount of isoidide amount in the range of from 40 to 70 mole-% is therefore believed to represent the thermodynamic equilibrium amount of isoidide as resulting from the conditions of the method of making and/or isolating isoidide according to the invention as defined herein, specifically under the conditions of step M2).
Said mixture comprising or consisting of isoidide, isosorbide and isomannide received under the conditions of the method of making and/or isolating isoidide according to the invention as defined herein can, however, be further enriched in isoidide, e.g. by physico-chemical methods generally known in the field, comprising e.g. distillation methods, crystallization methods and chromatographic methods. As a result from these steps of enriching said mixture comprising or consisting of isoidide, isosorbide and isomannide in isoidide, isoidide may be present in a so enriched mixture in a total amount of up to 95 mole-%, as defined above.
Further preferred is a method of making and/or isolating isoidide according to the present invention as defined herein (or a method of making and/or isolating isoidide according to the present invention as described above or below as being preferred) wherein,
and/or
It has been found in our own experiments that, depending on the reaction time allowed, the molar ratio of any present esterified (in particular: acetylated) isosorbide:any present non-esterified isosorbide in a mixture comprising non-esterified isoidide and esterified (in particular: mono-acylated, more in particular: mono-acetylated) isosorbide and optionally esterified (in particular: bis-acylated, more in particular: bis-acetylated) isomannide received in step M4) can become 99:1. Receiving such a high molar excess of esterified isosorbide from the method of making and/or isolating isoidide of the present invention is particularly beneficial as it considerably simplifies separation of isosorbide (respectively: esterified isosorbide) from the mixture received in step M4).
Under a further aspect, a method of making and/or isolating isoidide according to the present invention as defined herein (or a method of making and/or isolating isoidide according to the present invention as described above or below as being preferred) is also preferred wherein,
Moreover, preferred is a method of making and/or isolating isoidide according to the present invention as defined herein (or a method of making and/or isolating isoidide according to the present invention as described above or below as being preferred), comprising the following additional step (preferably conducted before step M3) as defined above):
Where in the method of making and/or isolating isoidide according to the present invention as defined here above, step M2) is conducted in an organic and preferably polar solvent as defined above, i.e. in a non-aqueous solvent, this preferred alternative of the method of making and/or isolating isoidide according to the present invention has the beneficial effect that the resulting product from step M2) (i.e. the mixture of compounds of formula II as defined above) can conveniently be used for step M3) and/or step M4) without time-consuming efforts for removing water which might otherwise be necessary, because the reagent for reacting the mixture of compounds of formula II preferably used in step M4) is usually water-sensitive.
Where in the method of making and/or isolating isoidide according to the present invention as defined here above, step M2) is conducted in the presence of a transition metal catalyst, the transition metal catalyst is present in homogenous phase or in heterogeneous phase, preferably in heterogeneous phase. Preferred as transition metal catalyst present in heterogeneous phase in step M2) is a catalyst selected from the group consisting of (i) supported heterogeneous transition metal catalysts, preferably ruthenium on carbon, and (ii) skeletal heterogeneous transition metal catalysts, preferably skeletal heterogeneous nickel catalysts, more preferably skeletal heterogeneous nickel catalysts prepared from a nickel alloy, e.g. as described in U.S. Pat. No. 1,628,190, and generally known in the art as “Raney nickel”, even more preferably skeletal heterogeneous nickel catalysts (as defined here before or defined here before as preferred) which are molybdenum-promoted and yet even more preferably molybdenum-promoted Raney nickel catalysts.
Preferably, a transition metal catalyst present in heterogeneous phase in step M2) in the method of making and/or isolating isoidide according to the present invention as defined here above is present in a solid form selected from the group consisting of powder, slurry and formed body (where the formed body preferably comprises extrudates and tablets).
In a preferred variant of the method of making and/or isolating isoidide according to the present invention as defined herein (or a method of making and/or isolating isoidide according to the present invention as described above or below as being preferred), said method comprises the following additional step:
The reaction defined in step M1) is generally known in the art per se (e.g. at least aspects thereof are known from document US 2009/0259057) as an acid-catalyzed bimolecular dehydration reaction, proceeding via the respective intermediate compounds sorbitans, mannitans or iditans.
In one preferred specific variant of the method of making and/or isolating isoidide according to the present invention as defined herein (or a method of making and/or isolating isoidide according to the present invention as described above or below as being preferred), the one or more compounds selected from the group consisting of isosorbide, isomannide and mixtures thereof which is or which are preferably used in (or for) step M2) (as defined here above) is used as a mixture of organic (preferably cycloheteroaliphatic) hydroxyl compounds, comprising a total amount of isosorbide in the range of from 90 to 99.5 mass-%, preferably of from 95 to 99.5 mass-%, relative to the total mass of sorbitol, mannitol, isosorbide, isomannide and sorbitan derivatives selected from the group consisting of 1,4-sorbitan, 3,6-sorbitan, 2,5-mannitan, 2,6-sorbitan, 1,5-sorbitan, 2,5 iditan and mixtures thereof (as specified below) present in the mixture of organic (preferably cycloheteroaliphatic) hydroxyl compounds. In this preferred specific variant of the method of making and/or isolating isoidide, the mixture of organic (preferably cycloheteroaliphatic) hydroxyl compounds (in addition to isosorbide as defined here before) preferably further comprises a total amount of sorbitan derivatives of 0.5 mass-%, preferably in the range of from 0.5 mass-% to 5 mass-%, relative to the total mass of sorbitol, mannitol, isosorbide, isomannide and sorbitan derivatives (as defined above) present in the mixture of organic (preferably cycloheteroaliphatic) hydroxyl compounds. Said mixture or mixtures of organic (preferably cycloheteroaliphatic) hydroxyl compounds are known per se in the art (e.g. as “crude isosorbide”), e.g. from C. Dussenne et al., Green Chemistry (2017) 19, 5332-5344. Said sorbitan derivatives as mentioned above which are selected from the group consisting of 1,4-sorbitan, 3,6-sorbitan, 2,5-mannitan, 2,6-sorbitan, 1,5-sorbitan 2,5-iditan and mixtures thereof, have the following chemical structures (as is known in the art):
Furthermore, preferred is a method of making and/or isolating isoidide according to the present invention as defined herein (or a method of making and/or isolating isoidide according to the present invention as described above or below as being preferred), further comprising the following additional step:
to obtain and/or isolate non-esterified isoidide.
In the method of making and/or isolating isoidide according to the present invention as defined here above (step M5)), the non-esterified isoidide can be separated from the mixture comprising non-esterified isoidide and one or both compounds selected from the group consisting of esterified isosorbide and esterified isomannide (and optionally also esterified isoidide), received in step M4) preferably by phase separation or by chromatography. Phase separation is a preferred method for separating non-esterified isoidide in step M5) of the method of making and/or isolating isoidide according to the present invention.
Where in the method of making and/or isolating isoidide according to the present invention as defined here above (step M5)) the non-esterified isoidide is separated from the mixture comprising non-esterified isoidide and one or both compounds selected from the group consisting of esterified isosorbide and esterified isomannide (and optionally esterified isoidide), received in step M4), by phase separation, said phase separation preferably comprises liquid-liquid extraction, crystallization and distillation. Liquid-liquid extraction is a preferred method of phase separation of step M5) of the method of the present invention.
It has been found in own experiments that liquid-liquid extraction of an aqueous phase (comprising or receiving at least the majority of the non-esterified isoidide received in step M4)) in step M5) with an organic, water-immiscible solvent, preferably selected from the group consisting of chloroform, 2-methyltetrahydrofuran, isopropyl methyl ketone, ethyl acetate and mixtures thereof, more preferably the organic, water immiscible organic solvent is or comprises ethyl acetate, (comprising or receiving the mixture comprising at least the majority of the one or both compounds selected from the group consisting of esterified isosorbide and esterified isomannide, received in step M4), and optionally also any esterified isoidide) is a particularly mild, convenient and efficient method of separating (by phase separation) non-esterified isoidide in high yield from a mixture comprising non-esterified isoidide and one or both compounds selected from the group consisting of esterified isosorbide and esterified isomannide, and optionally also esterified isoidide.
A method of making and/or isolating isoidide according to the present invention as defined herein (or a method of making and/or isolating isoidide according to the present invention as described above or below as being preferred), is therefore preferred, comprising at least the following steps (i.e. the method of making and/or isolating isoidide according to the present invention may comprise further additional steps, e.g. one or more or all of steps M1), M2), M6) and/or M7), as disclosed herein, preferably in consecutive order of their numbering):
and
to obtain and/or isolate non-esterified isoidide.
Also preferred is a method of making and/or isolating isoidide according to the present invention as defined herein (or a method of making and/or isolating isoidide according to the present invention as described above or below as being preferred), further comprising the following additional step or steps:
and/or (preferably “or”)
By steps M6) and/or M7) of the method of making and/or isolating isoidide according to the present invention, any esterified dianhydrohexitol isomers which have not been converted into the desired product isoidide can be recovered and re-cycled into the method or process according to the invention to further increase the overall yield in the desired product isoidide. By performing a method of making and/or isolating isoidide according to the present invention including step M6) and/or M7), the effectiveness of the method can therefore be beneficially further increased.
The present invention also pertains to a composition comprising a mixture comprising (at least) non-esterified isoidide and one or both compounds selected from the group consisting of esterified isosorbide and esterified isomannide, preferably as defined above in (or for) step M4) of the method of making and/or isolating isoidide according to the present invention (or a respective method of making and/or isolating isoidide according to the present invention as described herein as being preferred). Said composition may comprise further components. For example, said composition may in addition also comprise esterified isoidide and usually comprises in addition esterified isoidide. The term “esterified isoidide” as used in the context of the present invention comprises the group consisting of monoesters of isoidide, diesters of isoidide and mixtures of monoesters of isoidide and diesters of isoidide, as explained above.
Generally, all aspects of the present invention discussed herein in the context of the method of making and/or isolating isoidide according to the present invention, apply mutatis mutandis to the composition comprising a mixture comprising non-esterified isoidide and one or both compounds selected from the group consisting of esterified isosorbide and esterified isomannide according to the present invention, as defined here above and below. And vice versa, all aspects of the present invention discussed herein in the context of the composition comprising a mixture comprising non-esterified isoidide and one or both compounds selected from the group consisting of esterified isosorbide and esterified isomannide according to the present invention, apply mutatis mutandis to the method of making and/or isolating isoidide according to the present invention as defined herein.
Preferred is a composition according to the present invention as defined above (or a composition according to the present invention as described above or below as being preferred) wherein any present esterified isosorbide, any present esterified isomannide and any present esterified isoidide is esterified in each case with a carboxylic acid comprising a total number of carbon atoms in the range of from 2 to 8. Preferably, any present esterified isosorbide, any present esterified isomannide and any present esterified isoidide is esterified in each case with an equal carboxylic acid, comprising in each case a total number of carbon atoms in the range of from 2 to 8. For example, in a so preferred composition according to the present invention, any present esterified isosorbide, any present esterified isomannide and any present esterified isoidide is esterified in each case with acetic acid (i.e. all of said esterified compounds present in the composition are present as acetate esters).
Further preferred is a composition according to the present invention as defined above (or a composition according to the present invention as described above or below as being preferred) wherein
and/or
Also preferred is a composition according to the present invention as defined above (or a composition according to the present invention as described above or below as being preferred), wherein
and/or
and/or
and/or
and/or
Particularly preferred is a composition according to the present invention as defined above (or a composition according to the present invention as described above or below as being preferred) wherein
and
The composition according to the present invention as defined above is a valuable starting material for the method of making and/or isolating isoidide according to the present invention and/or a valuable intermediate in the method of making and/or isolating isoidide according to the present invention.
Also preferred is a composition according to the present invention as defined above (or a composition according to the present invention as described above or below as being preferred), wherein
and
and
The present invention further pertains to a composition according to the present invention as defined above (or a composition according to the present invention as described above or below as being preferred), obtained or obtainable by a method of making and/or isolating isoidide according to the present invention as defined herein (or by a method of making and/or isolating isoidide according to the present invention as described above or below as being preferred).
Generally, all aspects of the present invention discussed herein in the context of the method of making and/or isolating isoidide according to the present invention as defined above and in the context of the composition comprising a mixture comprising non-esterified isoidide and one or both compounds selected from the group consisting of esterified isosorbide and esterified isomannide according to the present invention, as defined above, apply mutatis mutandis to the composition according to the present invention obtainable by a method of making and/or isolating isoidide according to the present invention as defined above and below. And vice versa, all aspects of the present invention discussed herein in the context of the composition according to the present invention obtainable by a method of making and/or isolating isoidide according to the present invention as defined above and below apply mutatis mutandis to the method of making and/or isolating isoidide according to the present invention as defined above and to the composition comprising a mixture comprising non-esterified isoidide and one or both compounds selected from the group consisting of esterified isosorbide and esterified isomannide according to the present invention, as defined above.
Moreover, the present invention pertains to the use of a composition according to the present invention as defined above (or a composition according to the present invention as described above or below as being preferred),
and/or
Generally, all aspects of the present invention discussed herein in the context of the method of making and/or isolating isoidide according to the present invention as defined above, in the context of the composition comprising a mixture comprising non-esterified isoidide and one or both compounds selected from the group consisting of esterified isosorbide and esterified isomannide according to the present invention, as defined above, and/or in the context of the composition according to the present invention obtainable by a method of making and/or isolating isoidide according to the present invention as defined above apply mutatis mutandis to the use of a composition according to the present invention as defined above. And vice versa, all aspects of the present invention discussed herein in the context of the use of a composition according to the present invention as defined above apply mutatis mutandis to the method of making and/or isolating isoidide according to the present invention as defined above, to the composition comprising a mixture comprising non-esterified isoidide and one or both compounds selected from the group consisting of esterified isosorbide and esterified isomannide according to the present invention, as defined above, and to the composition according to the present invention obtainable by a method of making and/or isolating isoidide according to the present invention as defined above and below. Furthermore, the present invention pertains to the use of a method comprising a step of selective esterification of a mixture of dianhydrohexitol isomers comprising isoidide (preferably a mixture of compounds of formula II as defined above), preferably a method of making and/or isolating isoidide according to the present invention as defined herein (or a method of making and/or isolating isoidide according to the present invention as described above or below as being preferred), for separating isoidide from said mixture of dianhydrohexitol isomers, preferably from a mixture of compounds of formula II as defined above (or a mixture of compounds of formula II as described above as being preferred).
Generally, all aspects of the present invention discussed herein in the context of the method of making and/or isolating isoidide according to the present invention as defined above, in the context of the composition comprising a mixture comprising non-esterified isoidide and one or both compounds selected from the group consisting of esterified isosorbide and esterified isomannide according to the present invention, as defined above, in the context of the composition according to the present invention obtainable by a method of making and/or isolating isoidide according to the present invention as defined above and/or in the context of the use of a composition as defined above apply mutatis mutandis to the use of a method comprising a step of selective esterification according to the present invention as defined above. And vice versa, all aspects of the present invention discussed herein in the context of the use of a method comprising a step of selective esterification according to the present invention as defined above apply mutatis mutandis to the method of making and/or isolating isoidide according to the present invention as defined above, to the composition comprising a mixture comprising non-esterified isoidide and one or both compounds selected from the group consisting of esterified isosorbide and esterified isomannide according to the present invention, as defined above, to the composition according to the present invention obtainable by a method of making and/or isolating isoidide according to the present invention as defined above and below and to the use of a composition according to the present invention as defined above.
Preferred is the use of a method comprising a step of selective esterification according to the present invention as defined above (or the use of a method comprising a step of selective esterification according to the present invention as described above as being preferred), wherein the method comprises selectively esterifying the dianhydrohexitol isomers other than isoidide and subsequently separating the non-esterified isoidide from the mixture of esterified dianhydrohexitol isomers.
As mentioned, isoidide or modified isoidide is of particular interest as a building block (specifically as a monomer) for polymers, e.g. for bio-degradable polymers and/or for polymers derived from renewable natural resources. Examples include polyesters made by polycondensation of isoidide and a dicarboxylic acid or anhydride, and polycarbonates made by reaction with a bifunctional carboxyl compound such as phosgene. Isoidide is also useful in other polymerizations wherein conventionally other diols are used. E.g., bisglycidyl ethers of isoidide can be used as a substitute for bisphenol-A in epoxy resins.
The present invention therefore also pertains to a method of making a polymer comprising isoidide monomers or modified isoidide monomers (and/or to the use of isoidide monomers or modified isoidide monomers for making a polymer) wherein the method (or the use) comprises making or isolating the isoidide monomers and/or the modified isoidide monomers by a method of making and/or isolating isoidide according to the present invention as defined herein (or according to a method of making and/or isolating isoidide according to the present invention as described herein as being preferred), or involving a method of making and/or isolating isoidide according to the present invention as defined herein (or according to a method of making and/or isolating isoidide according to the present invention as described herein as being preferred).
Generally, all aspects of the present invention discussed herein in the context of the method of making and/or isolating isoidide according to the present invention as defined above, in the context of the composition comprising a mixture comprising non-esterified isoidide and one or both compounds selected from the group consisting of esterified isosorbide and esterified isomannide according to the present invention, as defined above, in the context of the composition according to the present invention obtainable by a method of making and/or isolating isoidide according to the present invention as defined above, in the context of the use of a composition as defined above and/or in the context of the use of a method comprising a step of selective esterification according to the present invention as defined above apply mutatis mutandis to the method of making (or use for) a polymer as defined above. And vice versa, all aspects of the present invention discussed herein in the context of the method of (or use for) making a polymer according to the present invention as defined above apply mutatis mutandis to the method of making and/or isolating isoidide according to the present invention as defined above, to the composition comprising a mixture comprising non-esterified isoidide and one or both compounds selected from the group consisting of esterified isosorbide and esterified isomannide according to the present invention, as defined above, to the composition according to the present invention obtainable by a method of making and/or isolating isoidide according to the present invention as defined above and below, to the use of a composition according to the present invention as defined above and to the use of a method comprising a step of selective esterification according to the present invention as defined above.
The present invention is further summarized and explained in the following Aspects A1 to A15:
The following examples according to the present invention are meant to further explain and illustrate the present invention without limiting its scope.
A solution of isosorbide (10.00 g, 68.4 mmole) in isopropanol (20 mL) was stirred in a reactor for 2 hrs with 500 mg of a 5% Ru/C heterogeneous catalyst (5 mass-% Ru/C catalyst, resulting in 0.25 mass-% ruthenium relative to the mass of isosorbide used) under a hydrogen pressure of 10 bar (1000 kPa) and at a temperature of 220° C. (“transfer hydrogenation conditions”). The reactor was then cooled to room temperature and depressurized. The catalyst (Ru/C) was isolated by filtration (whereby >97% recovery of the catalyst were found) and washed with fresh isopropanol (10 mL). The filtrate (comprising the organic components) was concentrated under reduced pressure to give a colorless, viscous oil, comprising a mixture of dianhydrohexitols which was found (by relative integration of characteristic 1H-NMR signals of the different dianhydrohexitol components, confirmed by gas chromatography coupled with mass spectrometry, GC-MS) to comprise isoidide (55 mole % relative to the total molar amount of dianhydrohexitols present in the mixture), isosorbide (38 mole-% relative to the total molar amount of dianhydrohexitols present in the mixture) and isomannide (7 mole-% relative to the total molar amount of dianhydrohexitols present in the mixture).
The colorless, viscous oil received from this reaction was then used for the next reaction step without further purification or isolation of its components.
To the colorless, viscous oil provided as received in example 1 above (comprising isoidide, isosorbide and isomannide; step M3)), acetic anhydride (7.12 mL, 75.3 mmole) and lead(II) acetate (556 mg, 1.71 mmole) were added and the resulting mixture was stirred at room temperature for 3 hrs. Then, ethyl acetate (30 mL) was added to the mixture, leading to precipitation of the lead (II) acetate catalyst. The precipitated catalyst was subsequently collected by filtration (whereby >96% recovery of the catalyst were found) and washed with fresh ethyl acetate (5 mL).
The combined ethyl acetate phases (comprising the esterified, specifically: acetylated, mixture of dianhydrohexitols and non-esterified dianhydrohexitols) received from this reaction were then used for the next reaction step without further purification or isolation of its components.
The combined ethyl acetate phases (comprising the esterified, specifically: acetylated, mixture of dianhydrohexitols and non-esterified dianhydrohexitols) received from example 2 above were stirred with water (30 mL) for 30 min, then the layers were separated and the aqueous layer was extracted four times with ethyl acetate (4×30 mL), whereby the aqueous phase was stirred again together with the ethyl acetate phase in each case for 30 min before each separation.
The aqueous phase was subsequently separated and the water was removed under reduced pressure to yield isoidide (4.21 g, 42%, relative to the total amount of isosorbide used as starting material in example 1 above).
The purity of the isoidide obtained in this example 3 was analyzed by gas chromatography coupled with mass spectrometry (GC-MS) and by 1H-NMR and was found to be 99%.
The organic (ethyl acetate) phases from example 3 above (comprising the esterified, specifically: acetylated, mixture of dianhydrohexitols) were combined and the solvent removed from the combined organic phases under reduced pressure to yield a colorless oil (7.21 g).
The oil so received was dissolved in water (15 mL), acidic cation exchange resin (Amberlite® IR120, 1.0 g) was added and the mixture so received was heated under reflux for 6 hrs. After cooling the mixture to room temperature, the acidic cation exchange resin was collected by filtration (>99% recovery of the acidic cation exchange resin was found) and the filtrate was concentrated under reduced pressure to yield a mixture of isosorbide, isomannide and isoidide (molar ratio of isomers: 69 (isosorbide):13 (isomannide):18 (isoidide), combined yield: 5.21 g). The isomeric ratio of the mixture was determined by 25 relative integration of characteristic 1H-NMR signals of the respective different dianhydrohexitol components.
The mixture of isosorbide, isomannide and isoidide so received in this example 4 was recycled for use in a step M2) of the method of making and/or isolating isoidide according to the present invention (see example 5 below).
The mixture of isosorbide, isomannide and isoidide received in example 4 above was subjected to step M2), using the procedure described in example 1 above, and a mixture comprising isoidide (55 mole-% relative to the total molar amount of dianhydrohexitols present in the mixture), isosorbide (38 mole-% relative to the total molar amount of dianhydrohexitols present in the mixture) and isomannide (7 mole-% relative to the total molar amount of dianhydrohexitols present in the mixture) was obtained.
A solution of isosorbide (1.00 g, 6.84 mmol) in isopropanol (10 mL) was stirred in a reactor for 3 hrs with a Raney-Nickel catalyst promoted by 1 mass-% Mo (100 mg, “Grace 3202”, comprising 92% Ni) under a hydrogen pressure of 10 bar (1000 kPa) and at a temperature of 200° C. (“transfer hydrogenation conditions”). The reactor was then cooled to room temperature and depressurized. The catalyst (Raney-Nickel) was isolated by filtration (whereby >99% recovery of the catalyst were found) and washed with fresh isopropanol (10 mL). The filtrate (comprising the organic components) was concentrated under reduced pressure to give a colorless, viscous oil, comprising a mixture of dianhydrohexitols which was found (by relative integration of characteristic 1H-NMR signals of the different dianhydrohexitol components and GC-MS) to comprise isoidide (54 mole-% relative to the total molar amount of dianhydrohexitols present in the mixture), isosorbide (39 mole-% relative to the total molar amount of dianhydrohexitols present in the mixture) and isomannide (7 mole-% relative to the total molar amount of dianhydrohexitols present in the mixture).
The colorless, viscous oil received from this reaction was then used for the next reaction step without further purification or isolation of its components.
To a colorless, viscous oil provided as received according to the method described above in example 6 (1.0 g, 6.84 mmole; comprising isoidide, isosorbide and isomannide in the molar ratio as shown above in example 6), carboxylic acid anhydride (8.21 mmoles in each case of the carboxylic acid anhydrides as specified for examples 8a to 8 f in table 1 below) and lead (II) acetate trihydrate (65 mg, 0.171 mmole) were added and the resulting mixture was stirred at room temperature for 3 hrs in each case. Then, ethyl acetate (5 mL) was added to the mixture in each case, leading to precipitation of the lead (II) acetate catalyst. The precipitated catalyst was subsequently collected by filtration and washed with fresh ethyl acetate (2 mL).
The combined ethyl acetate phases (comprising the esterified, specifically: acylated, mixture of dianhydrohexitols and non-esterified dianhydrohexitols) received from this reaction were then used in each case for the next reaction step without further purification or isolation of their components.
The combined ethyl acetate phases (comprising the esterified, specifically: acylated, mixture of dianhydrohexitols and non-esterified dianhydrohexitols) received from example 7 above (from several experiments, cf. table 1 below) were evaporated under reduced pressure to receive an oily residue in each case. Each oily residue so received was then dissolved in water (15 mL) and extracted six times with ethyl acetate (6×15 mL), using a separatory funnel.
The water was subsequently removed in each case from the aqueous phase under reduced pressure and the organic residue remaining in each case was analyzed by 1H-NMR and by GC-MS. The respective absolute yields of organic residues (in g) and the results of these analyses of the organic residues are shown in table 1 below for examples 8a to 8f:
The “Composition” shown in table 1 above refers in each case to the composition of the organic residue obtained, wherein the “mole-%” shown in table 1 for the “Composition” are mole-% of the components of said composition, relative to the total molar amount of dianhydrohexitols (including acylated dianhydrohexitols) present in the organic residue obtained.
From the data shown in table 1 it can i.a. be concluded that at least anhydrides of carboxylic acids with a total number of carbon atoms ≤5 allow particularly efficient liquid-liquid extraction with low loss in desired yield, however, at higher cost of reagents if anhydrides of carboxylic acids with a higher total number of carbon atoms are used. Pivalic (acid) anhydride and isobutyric (acid) anhydride (both comprising branched carbon chains) showed the most favorable results in terms of isoidide yield and purity of isoidide so received. It can therefore further be concluded that symmetrical anhydrides of carboxylic acids with a total number of carbon atoms ≤5, preferably symmetrical anhydrides of carboxylic acids with a total number of carbon atoms in the range of from ≥2 to ≤5, wherein preferably the carbon atoms present form (where structurally possible) a branched carbon chain, are particularly preferred as reagents for reacting the mixture of compounds of formula II in step M4) of the method of making and/or isolating isoidide according to the present invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 19198984.7 | Sep 2019 | EP | regional |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2020/076254 | 9/21/2020 | WO |
