Claims
- 1. A method of manufacturing a decorative candle comprising the steps of:
- a) providing a container which defines an interior chamber;
- b) forming a candle core having a top surface and an interior bore from a first wax material having a first melting point, the candle core being sized relative to the interior chamber of the container such that a cavity will be defined between the candle core and the container when the candle core is inserted into the interior chamber;
- c) inserting a candle wick into the interior chamber of the container;
- d) placing the candle core into the interior chamber such that the wick is advanced through the bore of the candle core when the candle core is inserted into the container;
- e) pouring an outer layer of a molten wax mixture having a second melting point less than the first melting point into the cavity until the top surface of the candle core is covered thereby;
- f) cooling the outer layer of the molten wax mixture, the outer layer defining a top surface when cooled;
- g) placing at least one component having a third melting point exceeding the second melting point on the top surface of the outer layer;
- h) pouring a top layer of the molten wax mixture onto the outer layer such that the top layer at least partially encapsulates the component; and
- i) cooling the top layer to secure the component.
- 2. The method of claim 1 wherein step (b) comprises forming the candle core from a sheet of paraffin wax.
- 3. The method of claim 2 wherein step (b) comprises:
- 1) removing the candle core from the sheet of paraffin wax with a drill; and
- 2) removing the bore from the candle core with a drill.
- 4. The method of claim 1 wherein steps (e) and (h) comprise pouring a molten wax mixture of paraffin and petrolatum into the container.
- 5. The method of claim 4 wherein steps (e) and (h) comprise:
- 1) melting a prescribed quantity of paraffin wax;
- 2) melting a prescribed quantity of petrolatum; and
- 3) mixing the molten paraffin wax and the molten petrolatum to form the molten wax mixture of paraffin and petrolatum.
- 6. The method of claim 5 further comprising the step of mixing a fragrance with the molten wax mixture of paraffin and petrolatum.
- 7. The method of claim 5 further comprising the step of mixing a pigment with the molten wax mixture of paraffin and petrolatum.
- 8. The method of claim 1 wherein step (g) comprises placing at least one gelatinous component on the top surface of the outer layer.
- 9. The method of claim 8 wherein the gelatinous component is formed by:
- 1) providing a quantity of mineral oil gel;
- 2) melting the mineral oil gel;
- 3) forming the molten mineral oil gel into a generally planar sheet;
- 4) cooling the mineral oil gel until the sheet solidifies; and
- 5) cutting the sheet with a die to form the gelatinous component.
- 10. The method of claim 9 further comprising the step of mixing a pigment and a fragrance with the molten mineral oil gel.
- 11. The method of claim 8 wherein the gelatinous component is formed by:
- 1) providing a quantity of mineral oil gel;
- 2) melting the mineral oil gel;
- 3) extruding and cooling the mineral oil gel through a die to form an extruded member; and
- 4) cutting the member to form the gelatinous component.
- 12. The method of claim 11 further comprising the step of mixing a pigment and a fragrance with the melted mineral oil gel.
- 13. The method of claim 1 wherein step (g) comprises placing multiple components on the top surface of the outer layer.
- 14. A decorative candle comprising:
- a container which defines an interior chamber;
- a candle core having a top surface, an outer surface, a bottom surface and a bore, the candle core disposed within the interior chamber such that the bottom surface of the candle core is in abutting contact with the container, the candle core being sized relative to the container such that a cavity is defined between the outer surface of the candle core and the container when the candle core is inserted into the interior chamber;
- a wick disposed within the bore of the candle core;
- an outer layer of a wax mixture disposed within the cavity and covering the top and outer surfaces of the candle core, the outer layer defining a top surface;
- at least one component disposed on the top surface of the outer layer; and
- a top layer of the wax mixture disposed on the top surface of the outer layer and partially encapsulating the component.
- 15. The candle of claim 14 wherein:
- the candle core has a first melting point;
- the wax mixture of the outer and top layers has a second melting point less than the first melting point; and
- the component has a third melting point that exceeds the second melting point.
- 16. The candle of claim 14 wherein the melting point of the wax mixture for the top layer is less than the melting point for the component.
- 17. The candle of claim 14 wherein the at least one component comprises multiple components.
- 18. The candle of claim 14 wherein the wax mixture contains a fragrance.
- 19. The candle of claim 14 wherein the wax mixture contains a pigment.
- 20. The candle of claim 14 wherein the wax mixture is a mixture of petrolatum and paraffin.
- 21. The candle of claim 20 wherein the mixture of petrolatum and paraffin contains a fragrance.
- 22. The candle of claim 14 wherein the component is a gelatinous component.
- 23. The candle of claim 22 wherein the gelatinous component is formed from a mineral oil gel.
- 24. The candle of claim 14 wherein the outer layer of the wax mixture is disposed within the bore of the candle core and partially encapsulates the wick.
CROSS-REFERENCE TO RELATED APPLICATIONS
The present application is a continuation-in-part of U.S. Application Ser. No. 09/337,292 entitled PARAFFIN/PETROLEUM CANDLE AND METHOD OF FORMING THE SAME filed Jun. 21, 1999, the disclosure of which is expressly incorporated herein by reference.
US Referenced Citations (3)
Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
337292 |
Jun 1999 |
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