Claims
- 1. A method of fabricating a device comprising:
providing a support; providing a first layer configured to be placed in fluid-tight contact with the support, the first layer having an upper surface and defining a pattern of micro-orifices, each micro-orifice of the pattern of micro-orifices having walls and defining a micro-region on the support when the first layer is placed in fluid-tight contact with the support such that the walls of said each micro-orifice and the micro-region on the support together define a micro-well; and providing a second layer configured-to be placed in fluid-tight contact with the upper surface of the first layer, the second layer defining a pattern of macro-orifices, each macro-orifice of the pattern of macro-orifices having walls and defining a macro-region when the first layer is placed in fluid-tight contact with the support and the second layer is placed in fluid-tight contact with the first layer such that the walls of the macro-orifice and the macro-region together define a macro-well.
- 2. The method of claim 1, wherein providing a first layer comprises providing a first layer configured to be placed in conformal contact with the support when the first layer is placed against the support.
- 3. The method of claim 1, wherein providing a second layer comprises providing a second layer configured to be placed in conformal contact with the first layer when the second layer is placed against the first layer.
- 4. The method of claim 2, wherein providing a first layer comprises providing a first layer made of an elastomer.
- 5. The method of claim 3, wherein providing a second layer comprises providing a second layer made of an elastomer.
- 6. The method of claim 4, wherein providing a first layer comprises providing a first layer made of PDMS.
- 7. The method of claim 5, wherein providing a second layer comprises providing a second layer made of PDMS.
- 8. The method of claim 1, further comprising placing the second layer against the first layer such that each macro-region encompasses at least one micro-region.
- 9. The method of claim 8, wherein placing comprises placing the second layer against the first layer such that each macro-region encompasses a plurality of micro-regions.
- 10. The method of claim 1, wherein at least one of providing a first layer and providing a second layer comprises:
providing a mold; applying an elastomeric material in liquid form to a mold having a pattern of micro-posts corresponding to the pattern of micro-orifices; curing the elastomeric material; and removing the cured elastomeric material from the mold
- 11. The method of claim 10, wherein applying an elastomeric material includes spin-coating the elastomeric material.
- 12. The method of claim 1, further comprising providing an adhesive adapted to be applied between the first layer and the second layer when the second layer is placed against the first layer.
- 13. A method of fabricating a device comprising:
providing a first precursor layer; curing the first precursor layer to form a first layer, the first layer having an upper surface and defining a pattern of micro-orifices, each micro-orifice of the pattern of micro-orifices having walls and defining a micro-region in a plane defined by a lower surface of the first layer; placing a mold having a pattern of macro-posts on an upper surface of the first layer; providing a second precursor layer on the upper surface of the first layer; curing the second precursor layer to form a second layer, the second layer defining a pattern of macro-orifices, each macro-orifice of the pattern of macro-orifices having walls and defining a macro-region in a plane defined by a lower surface of the second layer.
- 14. The method of claim 13, further comprising placing the first layer against a support for establishing a fluid-tight contact of the first layer with the support, each micro-orifice of the pattern of micro-orifices having walls and defining the micro-region on the support when the first layer is placed in fluid-tight contact with the support such that the walls of said each micro-orifice and the micro-region on the support together define a micro-well, and each macro-orifice of the pattern of macro-orifices having walls and defining the macro-region such that the walls of said each macro-orifice and the macro-region together define a macro-well.
- 15. The method of claim 13, wherein providing a second precursor layer comprises providing the second precursor layer on the mold having the pattern of macro-posts such that a macro-orifice created by each macro-post encompasses at least one micro-region.
- 16. The method of claim 15, wherein providing a second precursor layer comprises providing the second precursor layer on the mold having the pattern of macro-posts such that a macro-orifice created by each macro-post encompasses a plurality of micro-regions.
- 17. The method of claim 13, wherein:
providing a first precursor layer comprises applying an elastomeric precursor in liquid form to a mold having a pattern of micro-posts corresponding to the pattern of micro-orifices; and curing the first precursor layer comprises providing a first layer made of an elastomeric material.
- 18. The method of claim 17, wherein the first layer is made of PDMS.
- 19. The method of claim 17, wherein applying an elastomeric precursor comprises spin-coating the elastomeric precursor to the mold having the pattern of micro-posts.
- 20. A method of fabricating a device, comprising:
providing a first mold having a pattern of micro-posts; providing a second mold having a pattern of macro-posts; placing the second mold on the first mold; applying an elastomeric precursor in liquid form to the first mold and to the second mold after the step of placing so as to fill spaces around the micro-posts and the macro-posts with the elastomeric precursor; curing the elastomeric precursor after the step of applying for providing an elastomeric element; separating the elastomeric element from the first mold and from the second mold, wherein the pattern of micro-posts and the pattern of macro-posts are configured such that the micro-posts form a pattern of micro-orifices in the elastomeric element, and the macro-posts define a pattern of macro-orifices in the elastomeric element.
- 21. The method of claim 20, further comprising:
providing a support; placing the elastomeric element against the support for establishing fluid-tight contact of the elastomeric element with the support, thereby forming micro-wells bounded by walls of the micro-orifices and a corresponding portion of the support, and so as to form macro-wells partially bounded by walls of the macro-orifices.
- 22. The method of claim 20, further comprising applying a vacuum to the elastomeric precursor in liquid form disposed in the spaces around the micro-posts and the macro-posts.
- 23. The method of claim 20, wherein placing the second mold comprises placing the second mold such that a macro-orifice created by a corresponding macro-post encompasses at least one micro-orifice created by a corresponding micro-post.
- 24. The method of claim 20, wherein placing the second mold comprises placing the second mold such tat a macro-orifice created by a corresponding macro-post encompasses a plurality of micro-orifices created by a corresponding micro-post.
RELATED APPLICATIONS
[0001] This application claims the benefit of and incorporates herein by reference, in their entirety: U.S. application Ser. No. 09/709,776, filed on Nov. 8, 2000; U.S. Provisional Application No. 60/307,886, filed on Jul. 27, 2001; U.S. Provisional Application No. 60/323,742, filed on Sep. 21, 2001; U.S. Provisional Application No. 60/328,103, filed on Oct. 11, 2001; U.S. Provisional Application No. 60/330,456, filed on Oct. 22, 2001; U.S. Provisional Application No. 60/334,548, filed on Dec. 3, 2001; U.S. Provisional Application No. 60/363,355, filed on Mar. 12, 2002; and U.S. Provisional Application No. 60/374,799, filed on Apr. 24, 2002.
Provisional Applications (7)
|
Number |
Date |
Country |
|
60307886 |
Jul 2001 |
US |
|
60323742 |
Sep 2001 |
US |
|
60328103 |
Oct 2001 |
US |
|
60330456 |
Oct 2001 |
US |
|
60334548 |
Dec 2001 |
US |
|
60363355 |
Mar 2002 |
US |
|
60374799 |
Apr 2002 |
US |
Continuation in Parts (1)
|
Number |
Date |
Country |
Parent |
09709776 |
Nov 2000 |
US |
Child |
10206329 |
Jul 2002 |
US |