Patent Application
20080005849
Reference will now be made in detail to the preferred embodiment of the present invention. The embodiments are described below so as to explain and illustrate the present invention.
As discussed above, the present invention provides a method of manufacturing a genuine leather comprising the steps of Beamhouse, tanning, dyeing, drying and Finishing, wherein anion-emitting material is used in the Finishing step.
A process of manufacturing genuine leathers comprises the steps of Beamhouse, tanning, dyeing, drying and Finishing, each of which will be described below in detail.
The Beamhouse step comprises the sub-steps of soaking, liming and fleshing.
Soaking process removes impurities or water-soluble proteins by replenishing moisture to the salted rawhide. Liming process removes hairs, keratin or other unwanted proteins and relaxing fibrous tissues through alkalization. Fleshing process removes flesh side fats and unfolds the wrinkles of the rawhide.
In the tanning step, heat resistance and flexibility are conferred to the leather through addition of mineral substances, for commercialization of leather
The dyeing step comprises the sub-steps of retanning, neutralization and fatliquoring.
In the retanning sub-step, a polymer or other materials at the belly part of the rawhide is used to reduce the friction between fibers and improve flexibility, elasticity, fullness of the leather, etc., as the organization of soft fibers at the belly part of rawhide is comparatively loose and it is difficult to obtain thin leather with good fullness from chromium tanning only.
In the fatliquoring sub-step, dye matching is conducted to improve softness and elasticity.
The drying step is carried out to unfold wrinkles and maintain constant moisture.
The Finishing step is carried out in order to cover natural defects from the surface of the leather. The step comprises the following sub-steps: flesh side coating, sealing coating, base coating, color coating and top coating. In a preferred embodiment of the present invention, 10 to 20 parts by weight of an anion-emitting material having a particle size in the range between 0.7 and 50 μm may be coated, per 100 parts by weight of the flesh side coating composition, as a mixture with binder, auxiliary, etc., in the sub-step of the flesh side coating. An amount less than 10 parts by weight may produce less anions. On the other hand, an amount more than 20 parts by weight may cause the coating film to be thick, thereby reducing the adhesiveness or impairing other physical properties, e.g., worsening the texture of the genuine leather.
Preferably, in the base coating sub-step, 15 to 25 parts by weight of an anion-emitting material having a particle size in the range between 0.7 and 50 μm may be coated, per 100 parts by weight of the base coating composition, as a mixture with pigment, binder, auxiliary, etc. An amount less than 15 parts by weight may produce less anions. On the other hand, an amount more than 25 parts by weight may cause the coating film to be thick, thereby reducing the adhesiveness or impairing other physical properties, e.g., worsening the texture of the genuine leather.
A preferred example of anion-emitting material includes, but not limited to, fine charcoal, cloisonné and a mixture thereof. Fine charcoal can be obtained by burning oak at 1,000° C. or above, and it is composed of 90% carbon, 9% water and trace of ash content. Charcoal is weakly alkaline with pH 8-9 and is porous with an internal area of approximately 300 m2 per 1 g. It further contains about 230 or more kinds of minerals. Fine charcoal serves to purify air through anion emission, promote the metabolism of the human body through far infrared radiation and absorb odor and moisture by its porosity. Moreover, it offers superior preservation and filtering properties.
Cloisonné is an ore with more than seven colors, which emits energy 250 times stronger than that of jade. It also emits 36 kinds of characteristic energies and is composed of granites, schist, gneisses, limestone, quartzite, shale, and andesite, etc.
Anion-emitting material with a particle size of less than 0.7 μm may increase the price of the final product. In contrast, anion-emitting material with a particle size of more than 50 μm can reduce the adhesiveness of the final product and cause a rough and hard surface of the coated surface, which in turn can impair the texture properties of genuine leathers.
Table 1 below enlists the materials used in each sub-step of the Finishing step in accordance with a preferred embodiment of the present invention. The contents represented by percentages based on the weight of the Finishing composition after drying procedure.
In Table 1, the pigment may include, but not limited to, any one commonly used in the related field, although resin, melamine, polyurethane, protein, etc., is preferably used.
Preferred embodiments of the present invention are illustrated as shown in the following examples. However, it will be appreciated that those skilled in the art may, in consideration of this disclosure, make modifications and improvements within the spirit and scope of the present invention.
A sample of genuine leather according to a preferred embodiment of the present invention was prepared by coating 100 parts by weight of Finishing composition that passed through the steps of Beamhouse, tanning, dyeing and drying. The Finishing composition is shown in Table 2 below.
A comparative sample of genuine leather was prepared in the same manner as in Example 1, except the anion-emitting materials are not used. The Finishing composition is shown in Table 3 below.
Anion emission was measured under the condition of room temperature of 21-25° C., humidity of 45-55% RH, and anion counts in air of 30-100. The result is given in Table 4 below.
As shown in Table 4, the leather prepared by using the composition comprising the anion-emitting material showed a significantly larger anion counts, compared to the leather prepared by a conventional Finishing method.
As apparent from the above description, the genuine leather prepared in accordance with the present invention using anion-emitting material such as fine charcoal and cloisonné shows significant increase in anion emission. It can also increase the value added to the products by enhancing immune system and physiological metabolism of human body and stimulating fatigue relief.
The invention has been described in detail with reference to preferred embodiments thereof. However, it will be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2006-0064038 | Jul 2006 | KR | national |
