1. Field of the Invention
The present invention relates to a production method of a multi-core optical fiber and a production method of a multi-core optical fiber connector.
2. Related Background of the Invention
As a method of production a multi-core optical fiber which is an optical fiber with a plurality of cores covered with a cladding, methods described in Japanese Patent Application Laid-Open No. 09-90143 (Patent Documents 1) and International Publication No. WO99/05550 (Patent Document 2) are known, for example. In Patent Document 1, disclosed is a rod-in method of producing a multi-core optical fiber preform by providing holes for inserting a plurality of core members along the direction in which a rod serving as a cladding member extends, by inserting the associated core member into each of the provided holes, and by integrating the obtained structure into one piece. In addition, in Patent Document 2, disclosed is a stacking method of production a multi-core optical fiber preform by inserting a rod constituted by a plurality of core members and a cladding member into one hole, and by integrating the obtained structure into one piece.
The present inventors have examined conventional production methods of a multi-core optical fiber, and as a result, have discovered the following problems.
The inventors have discovered problems described in the following, as a result of having investigated production methods of a conventional multi-core optical fiber.
In the case of trying to produce a preform having increased size and especially length by using a rod-in method as described in the Patent Document 1, the following problems arise. That is, in order to insert a plurality of core members into a cladding member, a plurality of holes is needed to be formed in a preform having increased length. However, it is very difficult to provide a plurality of holes without deteriorating position accuracy. In addition, it is also difficult to insert core members into formed holes. Therefore, it is difficult to manufacture a multi-core optical fiber having a high core position accuracy based on the rod-in method as described in the Patent Document 1.
In contrast, in the case of using the stacking method as described in the Patent Document 2, because of carrying out heating and integrating into one piece in a state where a rod constituted by the plurality of core members and the cladding member has been inserted in one hole, a core position is highly likely to be dislocated in a stage of the integration into one piece. Therefore, in the multi-core optical fiber preform after the integration into one piece, the core position is likely to shift from a target position. Since the core position shift is inevitably generated also in the multi-core optical fiber obtained by drawing the preform in which the core position shift has occurred in this way, the core position shift is likely to be generated also in a multi-core optical fiber connector produced by using this multi-core optical fiber.
The present invention has been developed to eliminate the problems described above. It is an object of the present invention to provide a production method of a multi-core optical fiber and a production method of a multi-core optical fiber connector, in which a core arrangement has been, controlled with high accuracy even in the case of increasing the size of the preform itself.
In order to achieve the above-mentioned objects, a production method of a multi-core optical fiber according to the present invention, as a first aspect, comprises the steps of: supporting a plurality of core members by an array fixing member; producing a multi-core optical fiber preform by integrating the plurality of core members and a cladding member into one piece; and obtaining the multi-core optical fiber by drawing the obtained multi-core optical fiber preform. Here, each of the plurality of core members has a rod shape. The array fixing member supports the plurality of core members while fixing a relative positional relation of the plurality of core members. Furthermore, the multi-core optical fiber preform is obtained by integrating at least plurality of core members and the cladding member into one piece after arranging the cladding member on the periphery of the plurality of core members whose relative positional relation has been fixed by the array fixing member.
In accordance with the production method of the multi-core optical fiber according to the first aspect, these plurality of core members and the cladding member are integrated into one piece while the plurality of core members are supported by array fixing members. Therefore, a position shift of each of core members at the time of the integration is suppressed, and the relative positional relation between the core members can be kept with high accuracy. In addition, in comparison with a method of inserting the core members into opening holes provided in the cladding member like the rod-in method, even in the case where the size of the multi-core optical fiber is increased (for example, expansion of a fiber diameter), it is possible to carry out assembling of a preform structure easily.
As a second aspect applicable to the first aspect, the array fixing member may be composed of the same material as the cladding member, and may be integrated into each of the plurality of core members as a part of the cladding member. By constituting the array fixing member with a material which functions as the cladding member like this, it becomes possible to support the plurality of core members reliably in a state where the relative positional relation of the plurality of core members has been reliably fixed. In addition, when the plurality of core members is reliably supported along each longitudinal direction, a position shift of each of core members can be suppressed effectively.
In addition, as a third aspect applicable to the first aspect, the multi-core optical fiber preform is obtained also by separating the array fixing member from an integrated part, the integrated part being obtained by directly integrating the plurality of core members and the cladding member into one piece while a part of each of the plurality of core members is supported by the array fixing member. In this way, in a state where a part of each of the plurality of core members is supported (a state where the relative positional relation of each of the core members is fixed), even in the case of a configuration where the plurality of core members and the cladding member are integrated into one piece, the multi-core optical fiber can be produced in a state where the array (relative positional relation) of the plurality of core members is maintained with high accuracy.
As a fourth aspect applicable to at least any of the first to third aspects, the array fixing member preferably has a plurality of concave portions each substantially corresponding to an outer peripheral shape of each of the plurality of core members. In addition, in this case, the relative positional relation of the plurality of core members is fixed by disposing each of the plurality of core members on the associated one of the plurality of concave portions of the array fixing member.
Note that, as a fifth aspect, the array fixing member in the first to fourth aspects may include a plurality of array holding members which hold in cooperation from a perpendicular direction with respect to a longitudinal direction of each of the plurality of core members.
Specifically, as a sixth aspect applicable to the fifth aspect, each of the plurality of array holding members is composed of the same material as the cladding member, and is integrated into each of the plurality of core members as a part of the cladding member. By constituting each of the plurality of array holding members with a material functioning as the cladding member like this it becomes possible to support the plurality of core members reliably in a state where the relative positional relation of the plurality of core members has been reliably fixed. In addition, when a plurality of core members is reliably held along each longitudinal direction, a position shift of each of core members can be suppressed effectively.
Moreover, as a seventh aspect applicable to the fifth aspect, the multi-core optical fiber preform is obtained by separating the plurality of array holding members from an integrated part, the integrated part being obtained by directly integrating the plurality of core members and the cladding member into one piece while a part of each of the plurality of core members is held by the plurality of array holding members. In this way, in a state where a part of each of the plurality of core members is held, even in the case of a configuration in which the plurality of core members and the cladding member are integrated into one piece, the multi-core optical fiber can be produced in a state where the array (relative positional relation) of the plurality of core members is maintained with high accuracy.
As a eighth aspect applicable to at least one of the fifth to seventh aspects, at least one of the plurality of array holding members preferably has a plurality of concave portions each substantially corresponding to an outer peripheral shape of each of the plurality of core members. In addition, in that case, the relative positional relation of the plurality of core members is fixed by disposing each of the plurality of core members on the associated one of the plurality of concave portions provided in at least one of the plurality of array holding members are allocated.
Furthermore, as a ninth aspect applicable to at least one of the first to eighth aspects, the multi-core optical fiber preform preferably has anisotropy on a cross section thereof which is perpendicular to a longitudinal direction of each of the plurality of core members. In addition, as a tenth aspect applicable to the ninth aspect, the multi-core optical fiber preform preferably has a flat edge on the cross section thereof which is perpendicular to the longitudinal direction of each of the plurality of core members.
As an eleventh aspect applicable to at least one of the first to tenth aspects, the cladding member may be constituted by a plurality of members.
In addition, as a twelfth aspect applicable to the ninth or tenth aspect, as for a production method of a multi-core optical fiber connector, a multi-core optical fiber is prepared, and by inserting the multi-core optical fiber into a hole provided on a ferrule, a multi-core optical fiber connector is obtained. Note that the prepared multi-core optical fiber is the multi-core optical fiber produced by the production method of the multi-core optical fiber according to the above-mentioned ninth aspect, and has anisotropy on a cross section thereof which is perpendicular to a longitudinal direction of each of a plurality of core members.
In the following, with reference to the accompanying drawings, embodiments for carrying out the present invention will be described in detail. Note that, in description of the drawings, the same symbol is given to the same component, and overlapped description is omitted. In addition, each of the accompanying drawings is shown using a common XYZ-coordinate system.
As shown in
Next, as shown in
Subsequently, as shown in
As for the multi-core optical fiber 50 obtained by the above-mentioned production method, for example, a relative refractive index difference between a core and a cladding is 0.35%, a core diameter is 8 μm, and a distance between the centers of adjacent cores is 35 μm.
Then, a production method of a multi-core optical fiber and a multi-core optical fiber connector according to a second embodiment of the present invention will be described using
First, in the same way as the first embodiment, the configuration shown in
At this time, the multi-core optical fiber 50 after the drawing has an anisotropy in the cross-sectional shape based on the preform shape, and specifically, one end in which the peripheral holding member 30 has not been provided is substantially flattened. In addition, since the plane which is substantially flattened is the plane which has been formed by the core array holding member 20, the plane which is flattened will be in parallel with the plane where the cores are arranged, Consequently, in the case of having prepared a ferrule 60 matched to the cross-section structure of the multi-core optical fiber 50, it becomes possible to produce a multi-core optical fiber connector in which the core arraying direction (here, referred to as a plane in which the core members held by one core array holding member 20 are arrayed) of the multi-core optical fiber 50 and the direction of the ferrule are matched to each other. As an example, there is shown in
Then, a production method of a multi-core optical fiber according to a third embodiment of the present invention will be described using
First, as shown in
Then, as shown in
Next, as shown in
Then, also at the edge part opposite to the edge part with the core array holding members 20 fixed, the core members 10 are held by the core array holding members 20. Because of this, the position of the core members 10 is fixed by the core array holding members 20 at the both ends of the core members 10. In this state, by heating the position covered with the pipe 40, the core members 10, the pipe 40 and the cladding member 25 are integrated into one piece. After that, the core array holding member 20 is separated from the part integrated into one piece, and thus a preform 1C for the multi-core optical fiber is obtained. The obtained preform 1C is drawn on appropriate wire drawing conditions by the wire drawing apparatus of
The pipe 40 and the cladding member 25 are the silica glass to which fluorine is added, and in the case of heating and integrating into one piece, a viscosity becomes lower than that of the core member of the pure-silica glass. In addition, the core members 10 are fixed by the core array holding members at both ends. Consequently, by heating these, a space of the cladding member 25 is filled up, and when the core members 10 and the cladding member 25 are integrated into one piece, the array and shape of the cores are kept stable. As a result, the multi-core optical fiber 50 in which the cores have been arrayed with high accuracy can be obtained.
Meanwhile, as for the multi-core optical fiber 50 obtained by the above-mentioned production method, for example, a relative refractive index difference between a core and a cladding is 0.7%, a core diameter is 5 μm, and an interval between the core centers is 25 μm. Note that, in the third embodiment, the multi-core optical fiber constituted by two core members has been described, and the number of the core members can be changed appropriately.
Then, a production method of a multi-core optical fiber according to a fourth embodiment will be described using
A method of holding the core members by the core array holding member is not limited to the method of arraying the core members on one plane as described in the above-mentioned first embodiment, and may be the method of arraying it in a circular shape, for example. In the fourth embodiment, a case where the core members are arranged on a circumference will be described.
First, there are prepared eight core members 10 which are composed of the pure-silica glass, an inner side core array holding member 20A, and outer side core array holding members 20B and 20C. Each of the inner side core array holding member 20A, and the outer side core array holding members 20B and 20C has a concave portion 21A having a peripheral shape substantially the same as the peripheral shape of the core member 10, and is obtained by uniformly adding fluorine to the silica glass so that the difference in a relative refractive index with respect to the pure silica glass may be −0.35%. The inner side core array holding member 20A has substantially a cylindrical external shape and has the concave portions 21 provided in the periphery thereof. In addition, each of outer side core array holding members 20B and 20C has substantially an arc-like external shape, and has the concave portions 21 provided in the inner side (short circumference side).
As a specific assembling method, as described in
After that, the core members 10 and the core array holding members 20A to 20C are inserted into the pipe 40 composed of the silica glass, and by heating the whole, the core members 10, the core array holding members 20A to 20C, and the pipe 40 are integrated into one piece. As a result, a preform 1D is obtained. The obtained preform 1D is drawn on appropriate wire drawing conditions by the wire drawing apparatus of
Note that, the multi-core optical fiber 50 obtained by the above-mentioned production method, for example, a relative refractive index difference between a core and a cladding is 0.35%, a core diameter is 8 an interval between the core centers is 40 μm, and a diameter of the cladding is 150 μm.
Furthermore, eight core members are used in the multi-core optical fiber 50 shown in
In addition, as shown in
In accordance with the present invention, even in the case of increasing the size, there are provided the production method of the multi-core optical fiber and the production method of the multi-core optical fiber connector, which are capable of arranging the core members with high accuracy.
Number | Date | Country | Kind |
---|---|---|---|
2011-211308 | Sep 2011 | JP | national |
Number | Date | Country | |
---|---|---|---|
61611183 | Mar 2012 | US |