Patent Application
20220281132
The present invention relates to a method of making a wooden board assembly which is capable of enhancing an aesthetic appearance of the wooden board assembly.
Wooden materials or boards for wall panels or furniture in a building can not only bring warm color texture but also have the natural fragrance of woody fragrance. Thus, wooden materials or boards are the most advanced and expensive decoration material.
However, the growth rate of trees is slow. If a large amount of solid wood (such as fir, pine, etc.) is used, excessive felling will damage the earth's environment. Because solid wood with sufficient area and thickness is not easy to obtain, the price is relatively expensive and will be difficult to obtain the solid wood. Also, cutting trees excessively will cause nature damage. Therefore, there are many alternative products on the market to replace solid wooden material or board, such as plywood or foam board.
The outer layer of the plywood or foamed board is pasted with a wooden texture veneer, but aforementioned veneer is printed by a printing machine, and the repeatability of the texture is high, which is quite unnatural when used in decoration. Moreover, the printed lamination lacks the multiple functions of the log material that can absorb infrared rays, ultraviolet rays, and emit natural warm colors and natural log aroma.
In order to solve this problem, some manufacturers have developed wooden board assembly to obtain natural veneer through string cutting, rotary cutting, diameter cutting or slitting, and then through the laminating process, the plywood or the outer layer of the foam board or the top layer of non-woven fabric is made into a paste, thus obtaining wooden board assembly.
But, the traditional veneer cutting technology fails to take the material for the growth of the tree material, which leads to the scattered and fragmented natural wood grain visual effects of the composite whole surface of the wood grain board, especially when it encounters large size and large size. When laying a large area of the board or wall, aforementioned manufacturing method will have high repeatability of the texture, or the texture of the veneer will be extremely unnatural, and the installation effect of the natural wood will be lost.
It is possible to adhere the technical veneer on a plywood or stiff material, but this technical veneer requires pre-treatment before lamination. Not only is the procedure cumbersome and the cost is higher. Also, it is also thicker and heavier than natural veneer, and it is more labor-intensive and labor-intensive during paving and construction.
The present invention has arisen to mitigate and/or obviate the afore-described disadvantages.
The primary objective of the present invention is to provide a method of making a wooden board assembly which is capable of enhancing an aesthetic appearance of the wooden board assembly.
Secondary objective of the present invention is to provide a method of making a wooden board assembly which is capable of enhancing using efficiency of a trunk and simplifying manufacture process of the wooden board assembly.
Further objective of the present invention is to provide a method of making a wooden board assembly which is capable of enhancing productivity of the wooden board assembly.
Another objective of the present invention is to provide a method of making a wooden board assembly which is capable of expanding usage of the wooden board assembly to a wall, a curtain, furniture, or equipment.
To obtain above-mentioned objective, a method of making a wooden board assembly provided by the present invention contains steps of:
A) determining a scrap portion on a center of a trunk, wherein the scrap portion is rectangular or circular, the trunk includes two wide board areas located on an upper end and a lower end of the scrap portion, and the trunk includes two narrow board areas located on a left side and a right side of the scrap portion;
B) cutting the trunk horizontally in a predetermined thickness to form multiple boards, wherein the multiple boards includes multiple wide boards, multiple narrow scraps;
C) removing multiple narrow scraps and two trimmed sections of the multiple boards of the trunk to obtain the multiple wide boards;
D) removing a part of the scrap portion and two trimmed sections from a respective peripheral board of multiple peripheral boards;
E) connecting the multiple wide boards and the multiple peripheral boards to form a substrate, wherein a respective wide board and the multiple peripheral boards are cut in a same length and different widths;
F) adhering two straps on two ends of the substrate to produce a wood pattern assembly;
G) cutting the wood pattern assembly in a horizontal cutting manner to form multiple cut films;
H) adhering a respective cut film with a nonwoven fabric by using a transparent adhesive and connecting the multiple cut films on a fixing lamination; and
I) cutting the fixing lamination in a desired length and a desired width.
With reference to
A) determining a scrap portion on a center of a trunk;
B) cutting the trunk horizontally in a predetermined thickness to form multiple boards, wherein the multiple boards includes multiple wide boards and multiple narrow scraps;
C) removing multiple narrow scraps and two trimmed sections of the multiple boards of the trunk to obtain the multiple wide boards;
D) removing a part of the scrap portion and two trimmed sections from a respective peripheral board of multiple peripheral boards;
E) connecting the multiple wide boards and the multiple peripheral boards to form a substrate;
F) adhering two straps on two ends of the substrate to produce a wood pattern assembly;
G) connecting multiple cut films onto the wood pattern assembly;
H) adhering a respective cut film with a nonwoven fabric 5 by using a transparent adhesive and connecting the multiple cut films on a fixing lamination; and
I) cutting the fixing lamination in a desired length and a desired width.
Preferably, a simulated pattern film 7 is adhered on the fixing lamination 6 to obtain various patterns, thus enhancing aesthetic appearance.
Referring to
The trunk 2 is cut in the predetermined thickness to form multiple boards in a cutting horizontal manner S1, the two wide board areas 2A are removed from multiple narrow scraps 2C, and two trimmed sections 2D of the multiple boards of the trunk 2 are trimmed, thus obtaining multiple wide boards 22. A respective wide board 22 has two planes formed on two side walls thereof.
The scrap portion 21 is cut in a longitudinal cutting manner S2 from a respective narrow board area 2B, and the left side and the right side of the scrap portion 21 are trimmed straightly to form multiple peripheral boards 23.
As shown in
With reference to
Since diameters of various trunks 2 are not equal, widths of multiple scrap portions 21 of the various trunks 2 are not determined accurately, thus producing the multiple wide boards 22 and the multiple peripheral boards 23 with different widths. To solve such a problem, the various trunks 2 of a same species are chosen so that the total length and the total width of the respective wide board 22 and the multiple peripheral boards 23 are more than those of the wood pattern assembly after connecting the respective wide board 22 and the multiple peripheral boards 23.
Preferably, one or multiple wide boards 22 and one or more peripheral boards 23 are connected to form multiple vertical connection patterns.
Furthermore the multiple wide boards 22 or the multiple peripheral boards 23 are connected to obtain different connection patterns.
Referring to
As shown in
As illustrated in
With reference to
Referring to
The nonwoven fabric 5 is connected on the simulated pattern film 7 so that the simulated pattern film 7 is adhered on a wall, a curtain, furniture, or equipment vividly.
While the preferred embodiments of the invention have been set forth for the purpose of disclosure, modifications of the disclosed embodiments of the invention as well as other embodiments thereof may occur to those skilled in the art. Accordingly, the appended claims are intended to cover all embodiments which do not depart from the spirit and scope of the invention
