Claims
- 1. A method of manufacturing a GaP green light emitting diode comprising the steps of:
- a) forming a first monocrystalline epitaxial layer of n-type formed on a semiconductor substrate by bringing said semiconductor substrate into contact with a first growth solution at a first temperature and thereafter, lowering the temperature to a second temperature;
- b) forming a second monocrystalline epitaxial layer of p-type formed on said formed first epitaxial layer by further lowering the second temperature to a third temperature and then cutting off said first growth solution to form an epitaxial wafer; and
- c) forming a third monocrystalline epitaxial layer of p-type formed on said second epitaxial layer by causing a second growth solution to contact said second epitaxial layer of said epitaxial wafer at a fourth temperature, and thereafter, lowering the temperature to a fifth temperature so that said third epitaxial layer forms a base for mounting the diode.
- 2. The method of claim 1, wherein said step c) said second growth solution is a GaP--Ga growth solution in which a p-type impurity of Zn has been preliminarily dissolved.
- 3. The method of claim 1, wherein said second monocrystalline epitaxial layer has a thickness of greater than 35 .mu.m.
- 4. The method of claim 1, wherein the first temperature of the first growth solution is 1000.degree. C.
- 5. The method of claim 1, where the second temperature is 900.degree. C. and first temperature is lowered to the second temperature at a rate in the range of 0.1.degree. C./minute to 3.0.degree. C./minute.
- 6. The method of claim 1, wherein the third temperature is 830.degree. C. and the second temperature is lowered to the third temperature at a rate in the range of 0.1.degree. C./minute to 5.0.degree. C./minute.
- 7. The method of claim 1, wherein the epitaxial wafer is pretreated with a aqua regia etching solution prior to formation of the third monocrystalline epitaxial layer.
- 8. The method of claim 1, wherein the epitaxial wafer is pretreated with a sulfuric acid etching solution prior to formation of the third monocrystalline epitaxial layer.
- 9. The method of claim 1, wherein the fourth temperature of the second growth solution is in the range of 1000.degree. C. to 1020.degree. C.
- 10. The method of claim 1, wherein the fifth temperature is 750.degree. C. and the fourth temperature is lowered to the fifth temperature at a rate in the range of 0.1.degree. C./minute to 5.0.degree. C./minute.
- 11. A method of manufacturing a light emitting diode for emitting red and green light comprising the steps of:
- (a) manufacturing a GaP green light emitting diode including the steps of,
- (a)(1) forming a first monocrystalline epitaxial layer of n-type formed on a first semiconductor substrate by bringing said first semiconductor substrate into contact with a first growth solution at a first temperature and thereafter lowering the temperature to a second temperature,
- (a)(2) forming a second monocrystalline epitaxial layer of p-type formed on said first epitaxial layer by further lowering the second temperature to a third temperature and then cutting off said first growth solution to form an epitaxial wafer, and
- (a)(3) forming a third monocrystalline epitaxial layer of p-type formed on said epitaxial layer by causing a second growth solution to contact said second epitaxial layer of said epitaxial wafer at a fourth temperature so that said third epitaxial layer forms a base for mounting said GaP green light emitting diode;
- (b) manufacturing a GaAlAs red light emitting diode wherein a p-n junction of said GaAlAs red light emitting diode is matched to a p-n junction of said GaP green light emitting diode; and
- (c) mounting said GaP green light emitting diode and said GaAlAs red light emitting on a mounted surface such that the p-n junction heights of both diodes are matched.
- 12. The method of claim 1, wherein the GaAlAs red light emitting diode includes:
- a second semiconductor substrate of p-type for forming the base for mounting said GaAlAs red light emitting diode,
- a fourth epitaxial layer of p-type disposed on said second substrate, and
- a fifth epitaxial layer of n-type disposed on said fourth epitaxial layer.
- 13. The method of claim 11, wherein said second monocrystalline epitaxial layer of said GaP green light emitting diode has a thickness of greater than 35 .mu.m.
- 14. The method of claim 11, wherein the first temperature of the first growth solution is 1000.degree. C.
- 15. The method of claim 11, wherein the second temperature is 900.degree. C. and the first temperature is lowered to the second temperature at a rate in the range of 0.1.degree. C./minute to 3.0.degree. C./minute.
- 16. The method of claim 11, wherein the third temperature is 830.degree. C. and the second temperature is lowered to the third temperature at a rate in the range of 0.1.degree. C./minute to 5.0.degree. C./minute.
- 17. The method of claim 11, wherein the epitaxial wafer is pretreated with a aqua regia etching solution prior to formation of the third monocrystalline epitaxial layer.
- 18. The method of claim 11, wherein the epitaxial wafer is pretreated with a sulfuric acid etching solution prior to formation of the third monocrystalline epitaxial layer.
- 19. The method of claim 11, wherein the fourth temperature of the second growth solution is in the range of 1000.degree. C. to 1020.degree. C.
- 20. The method of claim 11, wherein the fifth temperature is 750.degree. C. and the fourth temperature is lowered to a fifth temperature at a rate in the range of 0.1.degree. C./minute to 5.0.degree. C./minute.
Priority Claims (2)
Number |
Date |
Country |
Kind |
1-109931 |
Apr 1989 |
JPX |
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3-134116 |
Jun 1991 |
JPX |
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Parent Case Info
This application is a divisional of copending application Ser. No. 07/798,130, filed on Nov. 26, 1991, and Continuation-In-Part of Ser. No. 07/513,885, filed on Apr. 24, 1990, abandoned, the entire contents of which are hereby incorporated by reference.
US Referenced Citations (11)
Foreign Referenced Citations (6)
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Date |
Country |
37486 |
Mar 1979 |
JPX |
53974 |
Apr 1979 |
JPX |
24985 |
Mar 1981 |
JPX |
91688 |
May 1983 |
JPX |
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Non-Patent Literature Citations (2)
Entry |
Thin Film Process, edited by J. Vossen and W. Kern, RCA Laboratories, Academic Press 1978. |
O.G. Lorimor, et al. "Very High Efficiency GaP Green Light Emitting Diodes" J. Electrochem. Soc. (USA) vol. 122, No. 3 (Mar. 1975). |
Divisions (1)
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Number |
Date |
Country |
Parent |
798130 |
Nov 1991 |
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