1. Field of the Invention
The present invention relates to a method of manufacturing a semiconductor device and, more particularly, to a method of manufacturing a semiconductor device including a MOSFET formed on a thin-film SOI (Silicon On Insulator).
2. Description of the Background Art
A procedure for the formation of a MOSFET having a partial trench isolation structure on a thin film SOI in a conventional semiconductor device will be described.
First, a buried oxide film, an SOI layer, and an underlying oxide film are formed in the order named on a Si substrate. Next, an isolation oxide film is formed to extend through the underlying oxide film to some mid-portion in the SOI layer. Next, impurities are implanted as a channel dopant. Thereafter, the underlying oxide film is removed. Next, a gate oxide film and a gate polysilicon layer are formed on the SOI layer and the isolation oxide film, and are then patterned. Next, impurities are implanted onto the SOI layer to form an extension. Thereafter, an oxide film and a nitride film are formed. Next, anisotropic etching is performed on the oxide film and the nitride film to form sidewalls. Next, impurities are implanted to form a source/drain region in an upper portion of the SOI layer. The above-mentioned steps are executed to produce the MOSFET having the partial trench isolation structure.
Conventional methods of manufacturing MOSFETs or conventional partial trench isolation structures are disclosed in: Japanese Patent Application Laid-Open No. 5-218072 (1993); Japanese Patent Application Laid-Open No. 2004-31492; DIGEST OF TECHNICAL PAPERS, pp. 131-132, “Bulk-Layout-Compatible 0.18 μm SOI-CMOS Technology Using Body-Fixed Partial Trench Isolation (PTI)”, Y. Hirano, S. Maeda, T. Matsumoto, K. Nii, T. Iwamatsu, Y. Yamaguchi, T. Ipposhi, H. Kawashima, S. Maegawa, M. Inuishi and T. Nishimura, 1999 IEEE International SOI Conference, October 1999; DIGEST OF TECHNICAL PAPERS, pp. 154-155, “Impact of 0.18 μm SOI CMOS Technology using Hybrid Trench Isolation with High Resistivity Substrate on Embedded RF/Analog Applications”, S. Maeda, Y. Wada, K. Yamamoto, H. Komurasaki, T. Matsumoto, Y. Hirano, T. Iwamatsu, Y. Yamaguchi, T. Ipposhi, K. Ueda, K. Mashiko, S. Maegawa, and M. Uniishi, VLSI Technology, 2000 Symposium; and “80 nm CMOSFET Technology Using Double Offset-Implanted Source/Drain Extension and Low Temperature SiN Process”, H. Sayama, Y. Nishida, H. Oda, J. Tsuchimoto, H. Umeda, A. Teramoto, K. Eikyu, Y. Inoue and M. Inuishi, 2000 IEEE IEDM.
For the formation of the source/drain region in the conventional method of manufacturing the semiconductor device, implantation energy is adjusted so that the impurities reach the buried oxide film for the purpose of reduction in parasitic capacitance. However, the execution of the anisotropic etching on the oxide film and the nitride film during the formation of the sidewalls results in overetching to significantly reduce the thickness of the isolation oxide film. For this reason, when the impurities are implanted so as to reach the buried oxide film, the impurities penetrate through the isolation oxide film into the SOI layer lying under the isolation oxide film. Thus, the conventional method presents the problem of the occurrence of an isolation failure.
To prevent such an isolation failure, it is contemplated to decrease the impurity implantation energy. In such a case, however, another problem arises that the impurities for the formation of the source/drain region do not reach the buried oxide film to result in the increase in parasitic capacitance.
It is an object of the present invention to provide a method of manufacturing a semiconductor device capable of reducing a parasitic capacitance while preventing an isolation failure.
A first aspect of the present invention is intended for a method of manufacturing a semiconductor device. According to the present invention, the method includes the following steps (a) through (g). The step (a) is to form a buried oxide film and an SOI layer in the order named on a substrate. The step (b) is to form an isolation insulation film having a bottom surface positioned inside the SOI layer for partially isolating the SOI layer. The step (c) is to form a gate electrode on the SOI layer. The step (d) is to form a first oxide film so as to cover the gate electrode. The step (e) is to form a nitride film on the first oxide film. The step (f) is to etch the nitride film, with the first oxide film left unremoved, thereby to form a sidewall. The step (g) is to implant a first impurity into the SOI layer through the first oxide film to form a first source/drain region.
The method avoids the significant reduction in the thickness of the isolation oxide film to achieve the formation of the first source/drain region in contact with the buried oxide film without the occurrence of an isolation failure. Therefore, the method is capable of reducing a parasitic capacitance while preventing the isolation failure. Additionally, the first oxide film is used for the purpose of preventing silicide deposition, thereby to reduce mechanical stress on a transistor during the deposition. Furthermore, the method can make an anti-silicidation film thin to improve throughput.
A second aspect of the present invention is intended for a method of manufacturing a semiconductor device. According to the present invention, the method includes the following steps (a) through (g). The step (a) is to form a buried oxide film and an SOI layer in the order named on a substrate. The step (b) is to form an isolation insulation film having a bottom surface positioned inside the SOI layer for partially isolating the SOI layer. The step (c) is to form a gate electrode on the SOI layer. The step (d) is to form a first oxide film so as to cover the gate electrode. The step (e) is to form a nitride film and a second oxide film in the order named on the first oxide film. The step (f) is to etch the nitride film and the second oxide film, with the first oxide film left unremoved, thereby to form a sidewall. The step (g) is to implant a first impurity into the SOI layer through the first oxide film to form a first source/drain region.
The method achieves the reduction in mechanical stress on the transistor during the deposition and the prevention of the silicide deposition more effectively. Therefore, the method improves the characteristics of the transistor and improves yields.
These and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
First, as illustrated in
Next, as illustrated in
Next, as illustrated in
Next, as illustrated in
Next, as illustrated in
Next, an N-type impurity (a first impurity) including arsenic or phosphorus is implanted through the oxide film 122 to form source/drain regions 128 (a first source/drain region) in the SOI layer 106. In this step, adjusting the implantation energy so that the impurity reaches the buried oxide film 104 provides the source/drain regions 128 in contact with the buried oxide film 104. This achieves the reduction in parasitic capacitance in the source/drain regions 128. The above-mentioned process steps produce transistor regions 130 and 132 including MOSFETs in the semiconductor device having the partial trench isolation structure.
As mentioned above, the conventional method of manufacturing the semiconductor device etches the oxide film 122 in addition to the nitride film 124 during the formation of the sidewalls 126 to result in overetching, thereby significantly reducing the thickness of the isolation oxide film 110. The first preferred embodiment etches only the nitride film 124 to avoid the significant reduction in the thickness of the isolation oxide film 110. Therefore, the first preferred embodiment prevents the impurity from penetrating through the isolation oxide film 110 when the impurity is implanted so as to reach the buried oxide film 104 for the formation of the source/drain regions 128.
Next, as illustrated in
As described hereinabove, the method of manufacturing the semiconductor device according to the first preferred embodiment includes the step of performing anisotropic etching only on the nitride film 124 for the formation of the sidewalls 126. This avoids the significant reduction in the thickness of the isolation oxide film 110 to achieve the formation of the source/drain regions 128 in contact with the buried oxide film 104 without the occurrence of an isolation failure. Therefore, the first preferred embodiment is capable of reducing a parasitic capacitance while preventing the isolation failure.
Additionally, the oxide film 122 is used for the purpose of preventing the deposition of the silicide by patterning the oxide film 122 at the same time as the anti-silicidation film 134. Thus, mechanical stress on the transistors are reduced during the deposition. Furthermore, the first preferred embodiment can make the anti-silicidation film 134 thin to improve throughput.
In the first preferred embodiment, the source/drain regions 128 are formed in the upper portion of the SOI layer 106 by implanting the N-type impurity including arsenic or phosphorus through the oxide film 122 with reference to
As discussed in the first preferred embodiment with reference to
For the above-mentioned counter source/drain implantation, adjusting the implantation energy so that the phosphorus reaches the buried oxide film 104 allows a low P-type impurity concentration near an interface between the buried oxide film 104 and the SOI layer 106.
In this step, implanting the phosphorus in a direction perpendicular to the upper surface of the SOI layer 106 enables the phosphorus to be introduced deeply through to the buried oxide film 104 with lower implantation energy because of a channeling effect. This channeling effect occurs in the SOI layer 106 having a crystallinity, but does not occur in the amorphous isolation oxide film 110. Therefore, the deep implantation of the impurity is accomplished without the penetration of the impurity through the isolation oxide film 110.
Next, as illustrated in
Subsequently, a procedure similar to that of the first preferred embodiment is carried out to manufacture the semiconductor device as shown in the sectional view of
As described hereinabove, the method of manufacturing the semiconductor device according to the second preferred embodiment includes the step of performing the counter source/drain implantation after the formation of the gate electrode 116 to decrease the effective P-type impurity concentration near the regions in which the source/drain regions 128 are to be formed in a subsequent step. Thus, if the implantation energy of the N-type impurity for the formation of the source/drain regions 128 is decreased, the source/drain regions 128 are in electrical contact with the buried oxide film 104 through the counter source/drain regions 138, whereby the parasitic capacitance is reduced. This allows the decrease in the implantation energy of the N-type impurity for the formation of the source/drain regions 128, thereby to enhance the effect of preventing the isolation failure, as compared with the first preferred embodiment.
In the second preferred embodiment, the counter source/drain implantation is performed after the gate electrode 116 is formed with reference to
Next, as illustrated in
Subsequently, a procedure similar to that of the first preferred embodiment is carried out to manufacture the semiconductor device as shown in the sectional view of
As described hereinabove, the method of manufacturing the semiconductor device according to the third preferred embodiment includes the step of performing the counter source/drain implantation after the formation of the oxide film 122 to form the counter source/drain regions 138 more outside of the gate electrode 116. Therefore, the third preferred embodiment produces the effect of reducing the short channel effects to reduce degradation, in addition to the effect produced by the second preferred embodiment.
In the first preferred embodiment, the sidewalls 126 each having a two-layer structure composed of the oxide film 122 and the nitride film 124 are formed with reference to
Next, an N-type impurity including arsenic or phosphorus is implanted through the oxide film 122 to form the source/drain regions 128 in the upper portion of the SOI layer 106.
Subsequently, a procedure similar to that of the first preferred embodiment is carried out to manufacture the semiconductor device as shown in the sectional view of
As described hereinabove, the method of manufacturing the semiconductor device according to the fourth preferred embodiment includes the step of forming the sidewalls 126a having the three-layer structure to allow the change and further reduction in mechanical stress on the transistors during the deposition, and the suppression of the abnormal growth of the silicide layer 136 on the sidewalls 126a. Therefore, the fourth preferred embodiment produces the effects of improving the characteristics of the transistor regions 130 and 132 and improving yields, in addition to the effect produced by the first preferred embodiment.
In the third preferred embodiment, the sidewalls 126 each having a two-layer structure composed of the oxide film 122 and the nitride film 124 are formed with reference to
Next, an N-type impurity including arsenic or phosphorus is implanted through the oxide film 122 to form the source/drain regions 128 in the upper portion of the SOI layer 106.
Subsequently, a procedure similar to that of the first preferred embodiment is carried out to manufacture the semiconductor device as shown in the sectional view of
As described hereinabove, the method of manufacturing the semiconductor device according to the fifth preferred embodiment includes the step of forming the sidewalls 126a having the three-layer structure in a manner similar to the fourth preferred embodiment in the method of manufacturing the semiconductor device according to the third preferred embodiment. Therefore, the fifth preferred embodiment produces the effects produced by both the third and fourth preferred embodiments.
Although the description has been given hereinabove by taking the NMOSFET as an example, the present invention is capable of reducing the parasitic capacitance while preventing the isolation failure similarly in a PMOSFET, as described above. Thus, the implantation steps (the channel doping, the extension implantation, the pocket implantation, the counter source/drain implantation, and the source/drain implantation) may be performed while forming resist masks as appropriate for a CMOS device including an NMOSFET and a PMOSFET. Boron which is implanted as the P-type impurity to form source/drain regions in the PMOSFET has a greater diffusion length as compared with an N-type impurity, thereby to allow the reduction in implantation energy. Therefore, forming the CMOS device in such a manner that the counter source/drain implantation is not performed during the formation of the PMOSFET but is performed only during the formation of the NMOSFET improves the performance of the CMOS device and simplifies the processes.
The semiconductor device which does not have an offset source/drain structure is described in the first preferred embodiment. The semiconductor device according to the present invention, however, may have the offset source/drain structure.
Next, arsenic is implanted to form the extensions 118 in a manner similar to the first preferred embodiment.
Subsequently, a procedure similar to that of the first preferred embodiment is carried out to form the transistor regions 130 and 132 as shown in the sectional view of
As described hereinabove, the method of manufacturing the semiconductor device according to the sixth preferred embodiment includes the step of forming the offset oxide films 142 on the opposite sides of the gate electrode 116 after the formation of the gate electrode 116. Therefore, the sixth preferred embodiment produces the effect of adjusting the thickness of the offset oxide films 142 to adjust the characteristics such as a channel length and the like in addition to the effect produced by the first preferred embodiment.
Although the offset source/drain structure is illustrated as applied to the first preferred embodiment, the offset source/drain structure may be applied not only to the first preferred embodiment but also to the second to fifth preferred embodiments.
In the above description, the implanted N-type impurity is illustrated as reaching the buried oxide film 104 whereby the source/drain regions 128 are formed in contact with the buried oxide film 104. However, as schematically illustrated in
While the invention has been described in detail, the foregoing description is in all aspects illustrative and not restrictive. It is understood that numerous other modifications and variations can be devised without departing from the scope of the invention.
Number | Date | Country | Kind |
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2004-306367 | Oct 2004 | JP | national |
Number | Name | Date | Kind |
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6661065 | Kunikiyo | Dec 2003 | B2 |
20040129979 | Park et al. | Jul 2004 | A1 |
20040266122 | Cheng et al. | Dec 2004 | A1 |
Number | Date | Country |
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1340862 | Mar 2002 | CN |
5-218072 | Aug 1993 | JP |
2002-076336 | Mar 2002 | JP |
2004-31492 | Jan 2004 | JP |
Number | Date | Country | |
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20060088963 A1 | Apr 2006 | US |