Patent Grant
11929228
The application claims priority from the Chinese patent application No. 202110604304.9, filed on May 31, 2021, the entire disclosure of which is incorporated herein by reference as part of the present application.
The present invention relates to a method of mounting an interlock module between two contactors, an interlock module for interlocking between two contactors, and an associated control system.
In the prior art, in the case where assembling, for example, two contactors for controlling a forward rotation and reverse rotation of a motor, and a starting of a star-delta of the motor, or a switching between a first power supply and a second power supply, and an interlock module for interlocking between the two contactors, it is necessary to mount a first contactor of the two contactors and fix it relative to a base plate first, then mount the interlock module to the first contactor, and then mount a second contactor of the two contactors to the interlock module, thereby completing the assembling process. Correspondingly, in the case where the interlock module needs to be disassembled, one of the two contactors needs to be disassembled from the interlock module first, and then the interlock module is disassembled from the other contactor. On the one hand, it is time-consuming and laborious to mount a larger and heavier contactor to a smaller and lighter interlock module, or to remove a larger and heavier contactor from a smaller and lighter interlock module; on the one hand, a traditional assembly and disassembly process is extremely complicated and procedures are cumbersome.
Therefore, there is a need for a method that can mount an interlock module to the two contactors in a removable way.
To this end, according to one aspect of the present invention, a method for mounting an interlock module between two contactors is proposed, wherein the interlock module in an assembled state serves to ensure that when one of two contactors is switched on, the other of the two contactors is blocked from being switched on, and the method comprises at least the following steps:
Furthermore, various embodiments of the method according to the first aspect of the invention may further optionally comprise one or more of the following further developments.
In some embodiments, the method further comprises:
In some embodiments, one screw and nut assembly comprising a screw and a nut cooperating with each other is provided in the housing of the interlock module provided in step 1, a stopper being provided in the first mounting surface of the first contactor and/or the second mounting surface of the second contactor and provided with a side stopper surface and a top stopper surface; the above step 6 may comprise a sub-step 6.1: rotating the screw along a locking direction by a certain angle to bring the nut to enter the stopper, so that the nut can be stopped by abutting against the side stopper surface, during which there is no relative rotation between the screw and the nut.
In some embodiments, the above step 6 further comprises a sub-step 6.2: continuing screwing the screw in the locking direction, so as to rotate the screw relative to the nut until the head of the screw abuts against an abutment surface on the housing.
In some embodiments, the above step 6 further comprises a sub-step 6.3: continuing screwing the screw in the locking direction, so as to rotate the nut relative to the screw until the nut is stopped by abutting against the top stopper surface.
In some embodiments, the first slider and the second slider are respectively provided with a first pin and a second pin, while the first movable iron core assembly of the first contactor is provided with a first mounting hole, and the second movable iron core assembly of the second contactor is provided with a second mounting hole, wherein the step 3 comprises mounting the first pin of the first slider into the first mounting hole of the first movable iron core assembly of the first contactor, and the step 4 comprises mounting the second pin of the second slider into the second mounting hole of the second movable iron core assembly of the second contactor.
In some embodiments, in the interlock module provided in the step 1, the housing is provided with a notch located on a side and a first receptacle and a second receptacle communicating with the notch, and
wherein the step 5 comprises:
Sub-step 51: moving the housing along an mounting direction, so that the first slider and the second slider enter the first receptacle and the second receptacle through the notch respectively;
Sub-step 52: continuing moving the housing along the mounting direction to reach an assembling position.
In some embodiments, the step a comprises fixing the first contactor to a base plate, and the step b comprises fixing the second contactor to the base plate.
In some embodiments, a threaded hole is provided in the base plate between the first contactor and the second contactor, and a screw is provided in the housing, the Step 6 comprises screwing the screw to the threaded hole.
According to a second aspect of the present invention, an interlock module for interlocking between two contactors is proposed, wherein the interlock module is used to ensure that in the case where one of the two contactors is switched on, the switching on of the other of the two contactors is blocked, the interlocking module is characterized in that it includes:
a first slider for connecting to a first movable iron core assembly of the first contactor of the two contactors,
a second slider for connecting to a second movable iron core assembly of the second contactor of the two contactors, and
a housing formed separately from the first slider and the second slider, and provided with an interlocking portion for interacting with the first slider and the second slider to produce an interlocking effect.
Furthermore, various embodiments of the interlock module according to the second aspect of the invention may further optionally comprise one or more of the following further developments.
In some embodiments, a side of the housing is provided with a notch, and the housing is provided with a first receptacle and a second receptacle communicating with the notch, the first receptacle being used for receiving the first slider through the notch, and the second receptacle beings used for receiving the second slider through the notch.
In some embodiments, the first slider is provided with a first pin protruding relative to a first body of the first slider for cooperating with the first mounting hole in the first movable iron core assembly of the first contactor, the second slider is provided with a second pin protruding from a second body of the second slider for connecting with the second mounting hole in the second movable iron core assembly of the second contactor cooperation.
In some embodiments, the first receptacle is defined at least by a first outer side of the housing in which a first channel is provided to allow the passage of the first pin,
the second receptacle is defined by at least a second outer side of the housing which is opposite to the first outer side and in which a second channel is provided to allow the passage of the second pin.
In some embodiments, at least one screw and nut assembly comprising a screw and a nut cooperating with each other is provided in the housing for removably fixing the housing, wherein:
the screw comprises a head, while the housing comprises an abutment surface for abutting the head,
the nut is configured to cooperate with a stopper provided on the first contactor and/or the second contactor, and
wherein, in an initial position, the nut is located inside the housing; in an assembled position, screwing the screw enables the head of the screw to abut against the abutment surface, and enables the nut to enter the stopper and to be stopped.
In some embodiments, the first slider and the second slider are configured as mirror of each other.
According to a third aspect of the present invention, a control system is provided, which is used, for example, to control the forward and reverse rotation of a motor and the star-delta start of the motor or control the switching between the first power supply and the second power supply, comprising a first contactor and a second contactor, and an interlock module according to one or more of the above-described embodiments.
Optionally, in the control system according to the third aspect of the present invention, the first contactor and the second contactor are arranged side by side, and respectively comprise a first mounting surface first and a second mounting surface facing each other, wherein the first slider is connected to the first movable iron core assembly of the first contactor through the first mounting surface, and the second slider is connected to the second movable iron core assembly of the second contactor through the second mounting surface.
Hereinafter, methods and related products according to embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. In order to make the purpose, technical solutions and advantages of the present disclosure more clear, technical solutions in embodiments of the present disclosure will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present disclosure. Obviously, the described embodiments are partial, but not all, embodiments of the present disclosure are disclosed.
Therefore, the following detailed description of the embodiments of the present disclosure provided in connection with the appended drawings is not intended to limit the scope of the disclosure as claimed, but is merely representative of selected embodiments of the disclosure. Based on the embodiments in the present disclosure, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present disclosure.
The singular includes the plural unless the context defines otherwise. Throughout the specification, the terms “comprising”, “having”, etc. are used herein to designate the presence of stated features, numbers, steps, operations, elements, components or combinations thereof, but do not preclude the presence or addition of one or more other features, numbers, steps, operations, elements, components or combinations thereof.
In addition, even though terms including ordinal numbers such as “first”, “second”, etc. may be used to describe various components, these components are not limited by these terms, and these terms are only used to distinguish one element from other elements. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of the present disclosure.
In the description of the present invention, it should be understood that the orientations or positional relationships indicated by the terms “upper”, “lower”, “left”, “right”, “inner”, “outer”, etc. are based on those shown in the accompanying drawings the orientation or positional relationship, or the orientation or positional relationship that the disclosed product is usually placed in use, or the orientation or positional relationship commonly understood by those skilled in the art, are only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present disclosure.
In a first aspect according to the present disclosure, as illustrated in
Step 1: Providing two contactors, as illustrated in
Step 2: Providing an interlock module 300, as illustrated in
Step 3: As illustrated in
Step 4: As illustrated in
Step 5: As illustrated in
Step 6: Removably fixing the housing 330, wherein
wherein the order of step 3 and step 4 can be interchanged.
According to some embodiments, the method further comprises:
Step a: fixing the first contactor 100, which can take place before step 3, that is, the first slider 310 can be mounted following the fixing of the first contactor 100 on, for example, a base plate 400 (illustrated in
Step b: fixing the second contactor 200, which can take place before step 4, that is, the second slider 320 can be mounted following the fixing of the second contactor 200 on, for example, the base plate 400 (illustrated in
More specifically, once both of the first contactor 100 and the second contactor 200 are fixed to the base plate 400, the first slider 310 and the second slider 320 can be mounted, respectively. That is, after the first contactor 100 and the second contactor 200 are fixed in place, the gap between the first contactor 100 and the second contactor 200 allows the first sliding 310 and the second sliding 320 to be inserted therein and to be mounted to the corresponding first movable iron core assembly and second movable iron core assembly.
Therefore, in this method, the first slider 310, the second slider 320 and the housing 330 of the interlock module 300 are all allowed to be mounted in place from a front face 250 of the first contactor 100 and the second contactor 200, and thus there is no need to first mount one of the first contactor 100 and the second contactor 200 in place, and then mount the interlock module to the in-place contactor, and finally mount the other contactor to the interlock module, as in the prior art. Thus, the method according to the present discourse can save time and effort in the assembly process and allow, in case where a maintenance is required, the interlock module to be accessible and disassembled without disassembling the first contactor and second contactor.
In a specific embodiment, as illustrated in
In a specific embodiment, as illustrated in
Sub-step 51: Moving the housing 330 along an mounting direction (along a downward direction in
Sub-step 5.2: continuing moving the housing 330 along the mounting direction to reach an assembling position, as illustrated in
As illustrated in
In a specific embodiment, as illustrated in
In this case, the above step 6 may comprise a sub-step 6.1: rotating the screw 337 along the locking direction (in the figure is a clockwise direction) by a certain angle, for example, 90°, to drive the nut 338 to enter the stopper 102 from the housing of the interlock module 300; for example, the nut 338 may comprise a protrusion 340 which may enter the stopper 102, so that the protrusion 340 of the nut 338 can be stopped by abutting against the side stopper surface 103. During this period, there is no relative rotation between the screw 337 and the nut 338. That is, in the case where the screw and nut assembly is not rotated, the screw and nut assembly is completely inside the housing 330 so as not to affect the assembly of the housing 330 to the first slider 310 and the second slider 320. However, in the case where the housing 330 reaches the assembly position, the nut 338 can be driven to rotate into a corresponding stopper 102 in the first contactor 100 or the second contactor 200 by rotating the screw 337.
More specifically, the above step 6 may further comprise a sub-step 6.2: continuing screwing the screw 337 in the locking direction to rotate the screw 337 relative to the nut 338 until the head 339 of the screw 337 abuts against an abutment surface 349 on the housing 330, as illustrated in
More specifically, the above step 6 further comprises a sub-step 6.3: continuing screwing the screw 337 in the locking direction to rotate the nut 338 relative to the screw 337, until the nut 338 is stopped by abutting against the top stopper surface 104. That is, in the sub-step 6.3, because the head 339 of the screw 337 has abutted against the abutment surface 349 on the housing 330, continuing screwing the screw 337 cannot cause the screw 337 to be screwed in deeper, but will exert force to the nut 338 and thus cause it to rotate relative to the screw 337 and to move towards the head 339 of the screw 337, until the nut 338 is stopped by abutting against the top stopped surface 104, that is, at this time the top stopped surface 104 prevents further movement of the nut 338 towards the head 339 of the screw 337. At this time, the housing 330 of the interlock module 300 can be fixed relative to the first contactor 100 and the second contactor 200 regardless of whether the first slider 310 and the second slider 320 slide relative to the housing 330.
It should be noted that at the end of the above sub-step 6.2, the nut 338 may not yet contact the top stopped surface 104, that is, the housing 330 cannot be effectively fixed in the up-down direction as illustrated, which leads to the existence of the sub-step 6.3.
It should be noted that, as illustrated in
Therefore, as illustrated in
Furthermore, it is apparent that such fixation of the housing allows the reverse screwing of the screw 337 as needed, thereby allowing the disassembly of the housing 330, and thus allowing the interlock module 300 to be removed from the first contactor 100 and the second contactor 200. And in this case, in an embodiment in which the first contactor 100 and the second contactor 200 are both fixed to the base plate 400, there is no need to provide any feature (such as threaded hole, etc.) in the base plate 400 for fixing the housing 330.
According to a variant not illustrated, in place of the above-described screw and nut assembly, in the case where the first contactor 100 and the second contactor 200 are fixed to the base plate 100, a threaded hole is provided in the base plate 400 between the two first contactor 100 and the second contactor 200, and a screw is provided in the housing 330. The above step 6 comprises screwing the screw to the threaded hole of the base plate 400, to realize the fixing of the housing 330 relative to base plate 400.
In additional, the present invention also relates to an interlock module 300 for implementing the above method.
For example, as described above, the first contactor 100 and the second contactor 200 are provided side by side with a gap therebetween, the first contactor 100 having a first mounting surface 101 and a first movable iron core assembly (not illustrated), the second contactor 200 having a second mounting surface 201 which facing the first mounting surface 101 and a second movable iron core assembly (not illustrated).
According to the interlocking module 300 of the present invention, there is a first slider 310, a second slider 320 and a housing 330 formed separately from the first slider 310 and the second slider 320. And further specifically, the first slider 310 and second slider 320 can be mirror of each other.
The first slider 310 is intended to be connected to the first movable iron core assembly of the first contactor 100. To this end, in a specific embodiment, the first slider 310 may be provide with a first pin 313 protruding with respect to its first body 312, while the first movable iron core assembly may be provided with a first mounting hole (not illustrated) into which the first pin 313 of the first slider 310 may be extended, for example through a hole (not illustrated) in the first mounting surface 101, to enable the mechanical connection of the first slider 310 with the first movable iron core assembly, and thus enabling the upward and downward movement of the first movable iron core assembly to cause the upward and downward movement of the first slider 310.
Correspondingly, the second slider 320 is intended to be connected to the second movable iron core assembly of the second contactor 200. To this end, in one specific embodiment, the second slider 320 may be provided with a second pin 323 protruding with respect to its second body 322, while the second movable iron core assembly may be provided with a second mounting hole (not illustrated) into which the second pin 323 of the first slider 320 may be extended, for example through a hole (not illustrated) in the first mounting surface 201, to enable mechanical connection of the second slider 320 with the second movable iron core assembly, and thus enabling thus enabling the upward and downward movement of the second movable iron core assembly to cause the upward and downward movement of the second slider 310.
The housing 330 is provided with an interlocking portion 331, as described above, which is configured to interact with the first slider 310 and the second slider 320 to produce an interlocking effect. That is, for example, in the case where the first contactor 100 is switched on, the first slider 310 and the second slider 320 can cooperate with the interlocking portion 331 to produce an interlocking effect to block the second contactor 200 from being switched on; and vice versa. More specifically, as illustrated in
Furthermore, as above, in order to achieve the assembly of the housing 330 with the first slider 310 and the second slider 320, a side of the housing 330 is provided with a notch 332, and the housing 330 is provided with a first receptacle 334 and a second receptacle (not illustrated) communicating with the notch 332, the first receptacle 334 being intended for receiving the first slider 310 through the notch 332, the second receptacle 334 being intended for receiving the second slider 320 through the notch 332.
More specifically, as described above and as illustrated in
In a specific implementation, the housing 330 of the interlock module 300 is provided with at least one screw and nut assembly including the a screw 337 and a nut 338 cooperating with each other, and an abutment surface 349 for the head 339 of the screw 337. The nut 338 works in collaboration with the stopper 102 arranged on the first mounting surface 101 of the first contactor 100 and/or on the second mounting surface 201 of the second contactor 200 (in the figure, only the case in which the stopper 102 is provided in the first contactor 100 is shown). The stopper 102 is provided with for example a side stopper surface 103 and a top stopper surface 104 for stopping nut 338. Wherein, in an initial position, the screw and nut assembly is entirely accommodated inside the housing 330; while in an assembled position, by screwing the screw 337, the head 339 of the screw 337 can abut against the abutment surface 349, and at least a portion of the nut 338 can enter the stopper 102 and be stopped by the latter. In this case, a screw and nut assembly can be used to fix the housing 330 with respect to the first contactor 100 and the second contactor 200, and the specific form of the screw and nut assembly and the stopper 102 and the process of fixing the housing 330 can be described above in respect of sub-steps 6.1, 6.2 and 6.3 (it will not be repeated here).
It should be noted that, as illustrated in
Furthermore, it is apparent that such fixation of the housing allows the reverse screwing of the screw 337 as needed, thus allowing the disassembly of housing 330 and thus the disassembly of the interlock module 300 from the first contactor 100 and the second contactor 200. And in this case, in an embodiment where the first contactor 100 and the second contactor 200 are both fixed to the base plate 400, there is no need to provide any feature (such as threaded holes, etc.) in the base plate 400 for fixing the housing 330.
According to a variant not illustrated, in the case that the first contactor 100 and the second contactor 200 are fixed to the base plate 400, in place of the screw and nut assembly described above, a threaded hole may be provided in the base plate 400 between the first contactor 100 and the second contactor 200 and a screw may be provided in the housing 330 And the step 6 above comprises screwing the screw to the threaded hole in the base plate 400 to fix the housing 330 with respect to the base plate 400.
The exemplary embodiments of the present invention have been described in detail above with reference to the preferred embodiments. However, those skilled in the art can understand that, without departing from the concept of the present invention, various modifications can be made to the above-mentioned specific embodiments. Variations and modifications, and various combinations of various technical features and structures proposed by the present invention can be made without exceeding the protection scope of the present invention.
The scope of the present disclosure is defined not by the above-described embodiments, but by the appended claims and their equivalents.
| Number | Date | Country | Kind |
|---|---|---|---|
| 202110604304.9 | May 2021 | CN | national |
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| 20140246295 | Eriksson et al. | Sep 2014 | A1 |
| Number | Date | Country |
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| 210956495 | Jul 2020 | CN |
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| Number | Date | Country | |
|---|---|---|---|
| 20220384124 A1 | Dec 2022 | US |
